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Temperature Sensors, Monitors and Controls.



Custom temperature monitoring and control instruments with custom packaging, control sequencing, and data-communication capability.


See Hot-Runner Components.


Line of high-temperature-sensing instruments, including custom-made thermocouples for heavy- and light-duty applications. Type K, J, or T hand-held thermocouples available for use with any temperature meter, as well as digital and analog panel pyrometers. Analog instruments available in single- and multiple-circuit designs.


See Hot-Runner Components.


Model DT-130 temperature-measuring instrument has range from -100 F to +1999 F, fast response, standard industrial type-K thermocouple probes, resolution of 0.1 or 1[degrees] F, and LCD display. Optional probes include universal, surface, air-gas, and hypodermic. Also available is model DT-136, a dual input version of the DT-130.

Model AM-50 is an LCD industrial multimeter with direct temperature reading capability of -40 F to 800 F. Features over-range indication, low-battery indication, auto-zeros on all ranges, reversed-polarity indication, and diode-test range. TPK-59 type K thermocouple is supplied with models AM-52, 57, and 59. Optional on AM-50, 53, and 56 models.


Noncontact infrared temperature sensors measure extruded materials and thermoformed sheets from 0 F to 1000 F. Turnkey systems include controllers, computers, high-level software, and infrared sensors.


Model AN2402 1/8-DIN panel-mounted temperature controller has front-panel selectable setup, calibration, and operation. Wide range of thermocouple inputs, 1[degrees] or 0.1[degrees] resolution, degree C or F scale, and programmable filter. Options include RS232 serial interface, dual-relay setpoints, and analog output with independent scaling. Also Model AN2406 1/8-DIN controller with 1[degrees], 0.1[degrees] and 0.01[degrees] C resolution for 2-, 3- and 4-wire RTD measurements has same options as AN2402.


PH series solid-state power relays provide back-to-back scr output for resistive heating applications with superior false turn-on immunity and positive turn-off at high dV/dt. Series SH solid-state controls come in single-phase; three-phase, three-leg; or three-phase, two-leg versions and can be DIN-rail or panel mounted. Thermocouples and RTDs include melt-bolt types with 8-in, flex-armor extension. Calibrations include Chromel-Constantan, Iron-Constantan, Chromel-Alumel, and Copper-Constantan. Simplex or duplex with grounded or ungrounded measuring junctions. Shipped ready to install. Mil Spec and AMS-qualified supplier offering calibration certification and testing services, as well as custom engineering.

Custom Products Div. offers turnkey design and manufacturing of embedded controls for specialized processing equipment. (See also Hot-Runner Components and Systems.) (See ad p. 229.)


Line of hand-held digital thermocouple thermometers and over 150 different probes for sensing melt, mold, barrel, platen, and other temperatures. Series 396 allows wide temperature range, is F/C switchable, and accurate to [+ or -]1%. Sealed membrane switches. Runs on one to three 9-v batteries with 500 hr of continuous operation per battery. All instruments come in thermocouple types J, K, and T.

Probes include 1/8-in. diam., 4-in.-long needle probe for insertion/immersion; micro-needle probe with 3/16-in.-long tip for elastomeric molds; and surface probes with ceramic-encased tips and straight or 90[degrees] shafts for molds, barrels, and platens.


Full range of temperature sensors includes patented Vari-depth sensor, adjustable to any immersion depth.

Advantage family of single-zone temperature/process controllers includes low-cost EZ series in 1/4-DIN and 1/16-DIN sizes. Others include low-cost rugged series 10Q 1/4-DIN and series 10E 1/8-DIN. Series 10 controllers have 300-millisec response time and accuracy of 0.3%. Series 15Q 1/4-DIN and series 15E 1/8-DIN controllers have 200-millisec response and accuracy of 0.2%. Series 15 controllers offer expansion capability via plug-in modules. Compact, socketed modules allow field replacement of relays, triacs, SSR pulse and analog d-c outputs. Modules also available for alarm relays and digital contact closure. I/O reconfiguration is as simple as switching modules. A 21-segment LED bar graph on series 15Q provides control status at a glance. Display is selectable as a percentage-output indicator or as a deviation from setpoint graph.

Series 10 and series 15 controllers can be set up completely from the front panel. Compact size requires only 4.2-in, mounting depth. These universal-input controllers handle any of 11 ANSI thermocouple types, RTDs, and popular d-c inputs. Input type is selectable from front panel. Auto-Comp function provides advanced response to sensor break. AT Self Tune standard feature sets PID tuning constants with no operator involvement. This "hands-off' autotuning is performed at startup and avoids the upsets required by conventional "bump" autotuning. AT Self Tune also includes an Adaptive Tuning oscillation monitor that automatically retunes controller to improve response.


Temperature monitors include noncontact infrared units and Atkins handheld thermocouple probes. Recording model available. Temperature controls include nonindicating closed-loop, Fuji PYZ series, and PYX fuzzy-logic series.


Line of temperature controllers for extruders and mold-temperature controllers that require PID control of both heating and cooling. Model 9900 offers manual override for operation in the event of sensor failure. Other features that protect unattended equipment from damage due to single- or multiple-loop element failure include LBA (loop-break-alarm) and Latching Alarm. Retrofitting is easy and cost-effective with 1/4- and 1/8-DIN custom panel adaptors. Where control panel space is limited, model 3200 (1/32-DIN) is available with autotuning PID and universal supply and inputs.


Flexible temperature, process and time/temperature stand-alone controls can be fully configured by a temporary computer link-up. Also line of thermocouple sensors compatible with controls.


Stock or custom control products include 1600 series compact, reliable 1/16-DIN field-configurable controls that are easily installed, have Smart self-tuning fuzzy logic capability, and incorporate heat/cool control features.

The 1/4-DIN 2104 temperature/process controller is a high-performance single-loop unit for temperature, flow, pressure, and level control applications. Features include NEMA 4X front panel, self-tuning PID control (single output or heat/cool), and control-loop protection alarm. Optional five-control outputs, alarm or event outputs, and RS232 or RS422/485 digital communications.

The 1/4-DIN 3101 high/low limit controller is compact and fully programmable. Supplied with user programmable inputs, outputs, and high/low limit features such as total time over/under temperature display and peak process variable display. Flexible to fit in most limit control applications and UL and CUL listed.

The 4115 solid-state power controller is a single-pole, normally open-switching device that accepts any 3-32 VDC control input signal and provides on/off zero-crossover switching of 120 to 480 VAC loads for 40 to 90 amps. Has reliable noise-immune drive circuitry for longer life and higher load capacity than triacs.


Temperature controls range from simple nonindicating types to digitals with PID autotuning.


Combination pressure/temperature transducers offer IEEE 485 (addressable) serial output, which provides economical monitoring of multiple machines. RS-232 standard output also available. Pressure, temperature, and combination sensors have same thread and housings.


NX Series temperature controllers available in all standard DIN sizes. Auto-tune PID controllers with universal inputs and outputs, including relay, SSR or, 4-20 mA. Units supplied standard with loop break alarm and configurable alarms. Supply 85-264 VAC, [degrees]F/[degrees]C selectable, and option of retransmission output available. UL, CUL, and CE approved.


Mark R noncontact temperature sensor for slim objects is used primarily to measure metal conductor temperature in extrusion of wire insulation. Generates millivolt output.


See Hot-Runner Components.


Digital thermistor units range from hand-held to panel-mounted meters with alarm capabilities and accuracies of [+ or -]2[degrees] F. Full complement of probes can be extended to 1000 ft.

Hand-held and panel-mounted digital thermocouple units read temperatures from -40 F to 2200 F. Probes can be extended to 50 ft.

A range of 1- and 2-in, stainless-steel bimetal thermometers in different stem lengths, and 2-, 2 1/2- and 3 1/2-in. vapor-tension remote-reading thermometers.


Line of electrical heater monitoring products includes Current Ring indicators that monitor the operation of electrical heater elements in molding machines. Attached to a wire leading to a heater element, they provide a visual LED illumination when electrical current is present. Indicator works directly at the current-carrying wire or at a remote location.


HES temperature controllers with patented dual-thermocouple design maintain precise control in critical processes. With one thermocouple located in the heater/cooler and the other at the deepest point of barrel, corrective heating or cooling action can be taken to bring inner barrel surface temperature to stability quickly and automatically. Recipe features reduce the amount of scrap manufactured during startups and grade changes.


See Hot-Runner Components.


Complete line of standard and custom temperature sensors. Designs include thermocouples, RTDs and thermistors. Retrofits available for all European and Japanese designs.


MTX fiber-optic infrared temperature transducer for nonintrusive measurement of melt temperatures has response time of 10 millisec, detects highly transient melt temperatures for tight process control, and resists abrasion from filled materials. Withstands pressures to 30,000 psi at up to 800 F.

AutoProbes I and II traveling melt thermocouples measure temperature variations in the melt stream, which affect product conformity and gauge thickness. AutoProbe I penetrates melt stream at a rate of 0.139 in./min, producing a continuous analog indication of melt temperature. Pneumatically actuated AutoProbe II penetrates melt stream up to 1.5 in. in less than one sec, senses temperature at the predetermined point, and retracts, minimizing stream perturbation. Both models have manual or automatic operation modes and 0-5 to 0-10 VDC output signals.


Thermocouples in all ANSI calibrations (J, K, T, E types) in grounded/ungrounded and exposed junctions available in various probe configurations, using stainless steel and Inconel sheath materials.


Temperature-indicating, controlling, and recording instrumentation includes handheld digital and analog pyrometers, infrared thermometers, thermocouple sensors, scanners and controllers. Thermocouple sensors available for measuring mold surfaces, subsurfaces, liquids, melts, and air shots up to 2000 F with quick response and accuracies as close as 1[degrees]. Noncontact, hand-held infrared thermometers measure from 0 to 1600 F/C with quick readings displayed to 0.1[degrees] F resolution on LCD. Display shows minimum, maximum, difference, and average temperature. High/low audible alarms are given. Emissivity is adjustable.


Temperature controllers with a full range of functional features and degrees of configurability in a variety of models. All controllers incorporate self-tuning algorithms and advanced overshoot suppression features. Series 2000 consistent controllers and programmers in eight models and four sizes from 1/32- to 1/4-DIN with common look and feel, intuitive and easy operation, and built to meet international standards. Many models accommodate custom linearizations and optional communications.

The 1/8-DIN Model 2208 features a built-in manual station, dual displays and outputs, alarms, communications, and advanced algorithms for water, air, or oil cooling. Full-featured 1/4-DIN Model 2404 adds advanced features such as analog retransmission, remote inputs, and adaptive tuning. Controllers are complemented by a full range of solid-state contractors and scr power controllers for industrial heating applications.


See Hot-Runner Components.


Model 3000.32H infrared temperature transducer provides precision temperature readings from -22 F to 2000 F. Response time is as low as 20 millisec. Sensor housed in stainless-steel case. Connectors also stainless steel. Optics are of aerospace-quality, highly durable, double-coated zinc selenide.

With its compact design (0.625-in. diam. x 2.25-in. long), the instrument can withstand operating environments up to 160 F without artificial cooling. Ball-and-socket swivel mount optional. Signal conditioning is accomplished with, additional Model 600 linearizer, which provides an RS-232C signal as well as analog output. Software allows settings to be changed from a PC. Various outputs available.


Temperature/process controllers and indicators include VT series of 1/16-DIN (48VT) and 3/4-DIN (96VT) autotuning PID controllers. Dual four-digit LED displays for setpoint and process variables. Inputs include thermocouple, RTD, current, and voltage. One-touch autotune function automatically computes optimum PID values. Also can be used for on/off control. Control action either a 5A relay, 420 mA current, or pulsed 24-VDC to drive a solid-state relay. User-selectable heating or cooling. Five-amp alarm relay outputs standard on both models, with two on the 96VT.

Other units include 1/16-, 1/8- and 1/4-DIN temperature controllers with analog or digital setpoints and on/off or proportional control.

Temperature indicators include subminiature and 1/8-DIN and temperature indicators and controllers with digital setpoints. Indicators include units with up to 4-in, displays, 1/8-DIN, and miniature versions for thermocouple and RTD inputs. Options include mV or 4-20 mA current outputs. Switch boxes and multipoint scanners with RS-232 communications for PC interface monitor up to 10 locations.


Conductor series microprocessor-based temperature controllers available with field interchangeable 15- and 30-amp modules. Standard mainframes include single, five, nine and twelve zones. Up to 128 zones can be configured by combining mainframes or custom freestanding control systems. Features include three-function LED display, dual-function digital set-point, full diagnostics for each individual zone, and auto-soft as-needed warm-up mode, which detects the amount of ground fault present on each heater zone. Electrical configurations include standard 240 VAC (optional 120), single- or three-phase, and 50 or 60 Hz.

Full line of thermocouples including all common ISA types such as J, K and T, as well as special alloys for applications that require up to 4200 F. (See also Hot-Runner Components.)


Thermoprofile SLS "smart" infrared line-scanning systems for real-time inspection, monitoring, and control of moving web and rotating elements in continuous processes. Designed for continuous operation in hostile environments, units can function as stand-alone monitor or part of closed-loop process-control system.

Thermovision infrared imaging and thermal analysis systems is for plant maintenance, R&D, product design, and quality assurance.


High-pressure-rated RTD thermometer probes are precision platinum units with max. temperature rating of 300 F and max. pressure rating of 7500 psi. Can be inserted directly into hydraulic or fluid material stream and offer 3-sec response. The 1/8 NPT body threads eliminate need for special fittings and come in insertion lengths from 1 to 3 1/2 in.

DTM-100 panel-mount temperature readout offers 3/4-in. LCD display visible in ambient lighting. A high-impact plastic case mount is 1/4-DIN. Standard 0-10 v recorder output available at rear terminals. Unit can be wired for 120 or 240 v, 50 or 60 Hz without internal modification.


See Hot-Runner Components.


SP series melt-temperature transducers have low-volume capillary system to ensure thermal stability while minimizing risk of melt contamination. Fast response make units less susceptible to flow erosion.

Models 500 1/16-DIN) and 1000 1/8-DIN) single-loop temperature controllers feature dual LED display for simultaneous viewing of process and set-point values. Units provide relay, logic, or triac control output.

Models 3300 (1/8-DIN) and 4300 (1/4-DIN) controllers have backlit, multifunction LCD display; data-acquisition rates of six samples/sec; and digital communications capability. Relay, logic, analog, or motorized actuator control outputs available.

Model 1020 1/8-DIN two-loop temperature controller with NEMA-3 splashproof faceplate accepts two independent inputs.

Models 100, 200, 201 panel meter/alarm units, 1/16 and 1/8-DIN, are fully configurable. Model 201 features 3 1/2-digit, 14-mm display; Model 100, a 3-digit, 14-mm display; and Model 200, a 3-digit, 20-mm display. Four operational software levels accessible only by entry codes.


In-stock line of thermocouples, RTDs, and thermistors. Melt-bolt and spring-loaded designs, along with lead wires, fittings, and connectors.


Temperature/process controllers and thermocouples include 1/4-, 1/8- and 1/16 DIN microprocessor-based single-zone units with on/off to full PID control and fuzzy logic. Complete line includes temperature, process, limit and programmable controllers. Features include universal inputs/outputs, universal power supply, full agency approvals, heat-only and dual heat/cool outputs, computer configurability, and three-year warranty. Options include RS485 serial communication, dual setpoint, remote setpoint, remote reset input and 24 VAC/DC power supply.

Gardsman multizone control system provides up to 32 PID control loops in small, easy-to-install, low-cost package. Continuous adaptive self-tuning, auto/ manual modes, serial communication, and plug-in memory-card recipe standard. Optional setpoint programming and Westlink process-control networking software.


Three-mode electronic temperature controls include plug-in, single-channel, microprocessor-based models, plus line of multizone units in compact, panel-mounted, 16- and 32-zone modules. Capacity can be extended to any number of zones using remotely mounted, 30-channel auxiliary modules that operate under supervision of panel-mounted unit.

For extrusion, both single- and multizone models can use patented Duosense system, which uses a deep- and a shallow-well temperature sensor for faster response and longer life without sacrificing accuracy of deep-well sensing.

Also line of adjustable RTD temperature sensors for extrusion and injection machines.


See Hot-Runner Components.


Temperature/pressure instruments include full line of 3 1/2-, 4 1/2-, 6-, and 8 1/2-in. gauges with exclusive cam and roller movement, and optional grease fitting for extruder applications. Also digital gauges in several sizes. Complete line of 3- and 5-in, bimetallic thermometers. Tonnage dials available for injection applications.


UDC 700 digital controller delivers reliable control of less complex processes in a space-saving 1/32-DIN size. Unit features universal power and inputs, two local set-points, and NEMA-4/IP66 front-panel protection. Options include RS485 Modbus communications or a second alarm relay. Unit can be used to control temperature and other process variables in applications like ovens, molding and extrusion, dryers, packaging machinery and more.

Microprocessor-based low-cost UDC 1000 and UDC 1500 digital controllers are fully dedicated to monitor and control temperatures and pressures in a wide range of applications and come in 1/16- and 1/8-DIN sizes. Large and easy-to-read dual four-digit display and tactile keypad enable easy configuration. Features include universal inputs and power, NEMA-3/ IP65 front-panel protection, auto/manual mode, and self-tuning software. RS-485 Modbus communications and up to two additional outputs are optional.


See Hot-Runner Components.


Digital temperature indicators, controllers, and alarms include portable digital thermometers and permanently mounted monitors. Rugged portable line includes large selection of general-purpose and specialty probes. Permanently mounted instruments include microprocessor-based digital panel meters, wide range of digital temperature indicators, and industrial temperature-alarm panels. Also line of temperature alarm/controllers with optional digital indication of temperature, setpoints, and differentials.


Closed-loop modular temperature controls rated at 15 amps and 120 or 240 v with time-proportioned power, automatic soft-start, and digital display. Also open-loop modules to fit housings. Standalone closed-loop temperature controllers rated at 15 amps and 240 v, and stocked in 1-, 2- and 4-zone models. Stand-alone open-loop voltage controllers rated at 5 or 15 amps and 120 or 240 v.

Equipment for directly reading hot-melt temperature includes Model 8010 temperature indicator with LED display and 1/8-DIN housing, and retrofit hot-melt thermocouple.

High-low temperature alarm and monitor has adjustable high and low set-points, indicates temperature from any type-J thermocouple, and triggers visual and audio alarms if temperature goes above or below setpoint. Panel-mount adaptive, self-tuning PID controllers in 1/4-, 1/8- and 1/6-DIN also stocked.

Hand-held surface pyrometers read temperatures up to 500 F without touching heat source. Also low-cost type K digital unit for temperatures to 1999 F. (See also Hot-Runner Components and Sys-tems.)


See Hot-Runner Components.


Noncontact infrared thermometers operate in harsh environments from -50 to 6500 F. On-line thermometers, line-scanning thermal-imaging systems, portable noncontact thermometers, and low-cost two-wire transmitters. Sensors "see" ob-jects as small as 0.012 in. and respond in as little as 25 millisec. Series 43 and 48, operating at 3.43 microns and 7.95 microns respectively, are best suited for polyethylene and polyester films.


Analog panel instruments for temperature monitoring and control. Model 400 indicating temperature controller has dual setpoints, 4.5-in. mirrored scale, and relay outputs. Can be used as direct replacement in most equipment. Options allow customization.


Custom-designed thermocouples and RTDs include bayonet, plastic melt-bolt, flex-armor adjustable, and spring-adjustable depth thermocouples. Also calibration equipment and services, interface hardware related to sensor applications, and signal transmitters or integrated combinations of sensors with transmitters.


See Hot-Runner Components.


Over 60 analog and digital temperature meters include thermometers with stain-less-steel and upright stems; panel-mount meters and transmitters with type J, K, T, and E thermocouple probes; strip-chart and circular temperature recorders; infrared meters for noncontact measurement (portable and remote models with 4-20 mA output); and multichannel, 4-20 mA or 0-5 VDC temperature monitors with alarm systems.


Temperature controls include electronic or electromechanical (differential-expansion, snap discs or liquid-expansion) types; nonindicating or indicating with digital (LCD/LED) or analog displays; miniature or standard sizes; surface-mount or probe styles; and models for normal or hostile environments. Sensors include thermistors for local or remote sensing. Microprocessor-based DIN controllers with autotuning and fuzzy logic. Circuit board analog and microprocessor-based temperature and limit controls. ISO 9001 certified.


Minolta/Land portable Cyclops 343 and Cyclops 379 hand-held infrared ther-mometers make precise spot-temperature measurements on thin-film plastics over measurement range of 30 to 700 F. Features include focusable optics and digital display of temperature; choice of peak hold, valley hold or continuous operation; and built-in calculating for maximum, minimum, or mean of a series of readings.

Portable and on-line noncontact infrared thermometers feature a narrow waveband spectral response suitable for noncontact temperature measurement of hydrocarbon polymers. New System 4 M7 on-line thermometers measure ultra-thin film with high-speed response from 75 to 700 F.


Noncontact infrared sensors provide continuous temperature measurement of moving, fragile, or unsafe targets without product contamination. Fixed and portable units have measurement ranges from -70 F to 3000 F.

MX-series fixed units offer high-resolution optics for readings as precise as [+ or -]1% every 300 millisec. MX-HT is for extremely harsh industrial applications at temperatures up to 3000 F. Field of view ratio can be either 50:1 or 75:1. MX and MX-HT available with Type R, S, and B thermocouples, one mv/[degrees], 0-5 v, 4-20 and 0-20 mA, and RS-232 and RS-485 serial outputs.

Portable LTL-100 offers laser sighting for precise, noncontact temperature measurement. Features include 1-sec response time, peak hold, and 8-14 micron spectral filter with temperature range of -20 F to 2000 F. C-1000 portable self-contained, battery-operated devices consist of probe and display unit.


Temperature controls, sensors, and output devices include full families of controls in the four most common sizes: 1/32-DIN, 1/16-DIN, 1/8-DIN, and 1/4-DIN. Each is plug compatible and offers features ranging from simple control to auto/manual, self-tune, ramp/soak, computer communications, and fuzzy logic. Most controls have an IP66 (NEMA 4X) front panel rating, and are UL, CE, and CSA approved.

Model 4151 and Model 4130 transmitter modules offer user-programmable input and isolated linear process output (0-10 VDC or 4-20 mADC). Model 4380 Iso/Verter II accepts any standard process signal, isolates it, and retransmits as the same or any other standard process output. New 1090, 1290, and 1490 alarms accept process, thermocouple, or RTD inputs. All modules are UL recognized. Standard and custom thermocouples, RTDs, and thermistor probes.

Output devices include mercury displacement contactors, solid-state relays, solid-state contactors, and scr power controls. Capacities from 10 to 150 amps. SCR controls available in zero-crossover or phase-angle fire configurations.


Luxtron fiber-optic temperature sensors and instruments enable measurement in difficult locations and offer intrinsically safe electromagnetic immunity.


Sensors include adjustable bayonet-mounted melt and nozzle thermocouples. Specialty thermocouples for surface-temperature and band-heater sensing available. Will custom design.


See Hot-Runner Components.


Low-cost M50 series infracouple miniature noncontact infrared temperature sensor operates in a temperature range of 0 to 575 F. It is suitable for measuring the temperature of moving or contact-sensitive materials, particularly when measurements are required at multiple locations.


See Hot-Runner Components.


See Hot-Runner Components.


Patented ribbon-type temperature sensors for measurements in molding and extrusion include series A6A spring-loaded, bayonet-style ribbon thermocouples that measure in-wall temperatures of barrels. True local temperatures in the metal wall can be measured, free of conduction errors caused by external air drafts, mounting fixtures, and metallic protection tubes.

Series C4 thermocouples measure temperature inside mold cavity with mil-lisecond response times. One type measures part temperature as it is being for-med. Another type measures inside surface temperature of wall. Both fit into existing ejector pin holes, serving as thermocouple and ejector pin.

Series C8 thermocouples measure temperature as material flows through ex-truder nozzle. Millisecond response time. Operates continuous or cyclically.

Also conventional temperature sensors, controllers and indicators.


Complete line of thermocouples, RTDs, and thermistor probes. Specialty is custom manufacturing and application problem-solving. Patented probes include "retractable" melt thermocouple, which allows immersion and withdrawal from plastic melt stream during operation. Also bayonet-style, nozzle-type and compression-fitting versions for injection-and extrusion machines. Two and three-pin thermocouple connectors, mounting adapters, and fittings also available.


ETR-3200 1/32-DIN temperature control with Smarter Logic can make control deci-sions based on vague or incomplete information. Initial overshoot and deviations from setpoint due to process disturbances are said to be virtually eliminated. ETR-3200 can be configured as a PID autotuning control with a variety of output selections. The second output can be selected from optional functions, including alarm. With universal input, ETR-3200 can accept a variety of sensors or other input source. Parameters are front-panel selectable for easy setup. RS-485 output allows remote networking of multiple controls with a PC.

ETR-9200 1/16-DIN microprocessor-based temperature control has automatic tuning of PID parameters with Smarter Logic. As a process disturbance is detected, Smarter Logic's decision-making function quickly returns process value to setpoint. Menu-driven program provides configurable process parameters such as Universal Input feature and C or F display. Functions are front-panel adjustable. NEMA 4X front panel, dual display, ramp-to-setpoint, two selectable-function secondary outputs, and RS-485 communications output are features.

ETR-4220 1/4-DIN microprocessor-based temperature control also has automatic tuning with Smarter Logic. Menu-driven program provides configurable parameters such as Universal Input and C or F display. Process and setpoint temperatures are visible at all times on dual, four-digit display. Nonvolatile memory retains process parameters when power is off. Two selectable-function secondary outputs allow both high and low limits or alarms. ETR-4230 has an additional proportional output for processes that require cooling. RS-485 communications available.

ETR-8120 1/8-DIN microprocessor-based autotuning temperature control has front-panel configurable control parameters. The 1/2-in. dual display makes process and setpoint visible at all times. Selectable parameters include type of input, C or F display, control mode, and heating or cooling. Two secondary outputs provide selectable functions or limits. ETR-8130 has an additional proportional output for cooling.


Temperature controllers and monitors, including thermocouple, RTD, and infrared sensors. Controllers can be selected with simple on/off or PID control, autotuning, event-signal generation, and ramp/soak programming. Single- and multiloop controllers are stand-alone or panel-mounted. Extended warranty and custom engineering available.


Electronic process/temperature controllers feature autotuning, PID, and communications. Sizes include 1/4-, 1/8-, 1/16- and 1/32-DIN. New E5-N series digital temperature controls incorporate communications and advanced self-tuning capabilities into compact housings. Flexible E5-K series offers seven security levels and several ways to manipulate variables for safety considerations, including error and alarms. All options, which include transfer output (4-20mA) and event input, are interchangeable and easily field-replaceable.


See Hot-Runner Components.


Electronic temperature controls and sensors for a variety of process applications. Controls range from simple on/off and proportional types, to complex microcontroller-based proportional-integral-derivative versions. Specializes in customized controllers.


SCR-based power controls and contactors control a-c and d-c power to regulate electric heating. Model 11 series a-c contactors, an alternative to electromechanical contactors and mercury relays, available in single-phase or three-phase versions at all standard voltages to 600 VAC in sizes from 10 to 1200 amps/phase. All units tested for up to 600 operations/min, and for over 200 million continuous operations without component failure. Used with on/off temperature controllers.

Single- and three-phase a-c variable-voltage controls for proportional control of electric heat available from 10 to 1200 amps/phase at all standard voltages to 600 VAC. The 18 series controls come in either phase-angle or zero-fired versions. May be operated manually or equipped to follow an analog milli-amp or d-c voltage signal from a temperature controller or PLC.

The 36 series d-c power controls accept single- or three-phase a-c voltage input and have variable d-c output. Available at all standard voltages to 600 VAC. Sizes from 10 to 1200 amps/phase.

Series 18A thermocouple temperature controllers interface with 18 or 36 series proportional controls to provide closed-loop control. Either full-scale indication or temperature-deviation versions. Can be set up for a variety of temperature ranges and thermocouple types.


Metricor 2000 fiber-optic multisensor measures pressure, temperature, refractive index, and chemical concentration. Modular unit connects to a number of fiber-optic sensing probes. Plug-in structure accommodates as few as one channel and can be expanded one channel at a time or upgraded with optional 16- or 64-channel MUX multiplexers.

Also micro-miniature probes that interface with Metricor 2000 for sensing temperature and pressure, and refractive index probes used for in-situ cure monitoring of composites in RTM, pultrusion, and RF curing.


See Hot-Runner Components.


Thermocouples, RTDs, temperature indicators, calibrators, and controls. Thermocouples include both J and K types of adjustable depth, OEM replacements, washer type, spade type, melt-bolt, hose-clamp, and hot-melt.

Indicators include panel-mount and hand-held portable models. Full line of probes for hand-held models. Controls include open-loop, solid-state power controls from 8A to 20A. Electronic temperature controls in 1/4-, 1/8-, and 1/16-DIN from Watlow and Athena, and hot-runner controls in 15A and 30A. (See Hot-Runner Components.)


See Hot-Runner Components.


Digital process controllers, process monitors, process programmers, and auto/manual stations. Single-loop controllers and monitors control independent loop or entire plant. Instruments come in and 1/8- and 1/4-DIN sizes.


Thermocouples and RTD temperature sensors include fixed and adjustable immersion, ring, nozzle, melt-bolt types, and special constructions. Also connectors, temperature indicators, sensor selector switches, bayonet adapters, thermocouple wire, connecting heads, and transmitters.


Sub-panel or panel-mount electronic thermostats and indicators include potentiometers and scales calibrated to specifications. Various input voltages, output devices, and control modes. Microprocessor-based digital thermostats provide digital setpoint and indication, and programmable upper and lower setpoint and indication. Thermistors, RTDs, and thermocouples come standard and custom made.


Noncontact infrared temperature-measurement sensors include online point sensors and linescanners to monitor temperature in continuous web processes. Also portable infrared thermometers.

Thermalert MP50 JR process imager provides cross-machine temperature measurement. DataTemp MP Windows 95 and NT software displays temperature profiles and graphs for real-time monitoring and control. The 3.43 linescanner is specially designed to measure thin polyethylene, while the 7.9 is for acrylic, acetate, nylon, PVC, and polyester.

Thermalert MI and GP models feature separate point sensing head and electronics. Thermalert CI and TX models combine sensor and output electronics in a single integrated package. CI is a suitable thermocouple replacement and TX is a smart sensor with easy two-wire installation and two-way communications.


Micro Foil heat-flow sensor has nominal sensitivity of 0.02 to 11 microvolts/Btu/[ft.sup.2]-hr with maximum heat-flux rating of 20 to 30 Btu/[ft.sup.2]-sec. Sensors available with integral thermocouple. Hypodermic-needle thermocouple sensor Model HN, measures temperatures inside soft or semi-solid objects with minimal puncture area. Diam. of needle can be as small 0.020 in.

Model 2900 two-wire RTD temperature transmitter is accurate to [+ or -]0.1% of span or [+ or -]0.1[degrees] C, whichever is greater. Designed for rugged industrial applications where operating temperature permits transmitter to be mounted directly to sensor connection head.


See Hot-Runner Components.


Pyrometers and sensors for temperature measurement include analog and digital pyrometers in temperature ranges from -150 to 2000 F. Sensors are for surface, melt and immersion, and oven and free air applications.


Complete line of easy-to-use temperature and process controllers ranging from discrete controls to multizone programmable controls.

Discrete controllers feature active-tuning with advanced PID algorithms that suppress and eliminate overshoot on start-up, process upsets or setpoint change; digital communications, field programmable heater and loop break alarms. Ramp/soak programmers in three DIN sizes can be programmed for 16 to 256 steps.

Multizone modular controllers can control up to 320 temperature zones per operator interface. Additional features include digital communications to link directly to the PC; DDE servers for complete control integration; mini-SCADA programs and software tools for custom-designed operator screens. Suitable for processing temperature control loops in conjunction with a PLC system or as a stand-alone control system.

Instruments have three-year warranty, UL recognition, CSA approval, and have been approved for the CE Mark. ISO 9002 certification.


Temperature-measuring instruments from basic digital pocket thermometers to hand-held multifunctional units. Variety of probes for surface, immersion, air, infrared, or penetration applications. Instruments use type K, J, NTC, or RTD sensors for -300 F to 2490 F.

Quartz-sensor thermometer with accuracy of [+ or -]0.2 F. Dual-temperature inputs allow differential temperature readings with precision of [+ or -]0.06 F.

Professional Class Instruments offer split display, analog outputs, dual probe inputs, max/mm/hold, and optional logger module for recording and printing. PC interface allows real time data transfer.

TEXMATE INC. Offers 1/16- 1/8- and 1/4-DIN temperature controllers with RS232C and RS485 serial interfaces, multiloop KR4 units, and companion RTD and thermocouple indicators.


Thermocouples, RTDs and temperature controllers for all types of extrusion and molding. Broad range of standard bayonet and melt-flow thermocouple and RTD assemblies and hardware. Also custom-made systems. Temperature controller models available in 1/4- 1/8- and 1/16-DIN cut-out sizes with thermocouple, RTD, and process input. Optional features include RS-232 communication, analog output, and alarms.


Hand-held and panel-mount thermometers and probes. Thermocouple types are for penetration, liquid melts, and fast surface measurements. Also precision RID thermometers for critical applications and for checking other meters and controls. Several miniature (1/32- and DIN) panel controls have microprocessors. Infrared noncontact thermometers also available.


Fuji Electric series PYX, PX and PVX fuzzy-logic temperature controllers.

Series PYX controllers come in 1/16-, 1/8- and 1/4-DIN sizes with little or no overshoot on start-up. Available with RS-485 communications, supervisory software, loop-break alarm, heater-break alarm, analog re-transmission, and eight-segment programmer for ramp/soak.

PX series features as standard NEMA4X rated faceplate. Accepts a wide variety of inputs and 8-segment ramp/soak programming. Advanced security options prevent unauthorized use and all parameters are display-maskable. Standard power supply of 85 to 264 vac with 24 vac/dc optional. Two outputs and programmable alarms available. Comes in 1/4- to 1/32-DIN sizes with 8- or 3-button programming keys on the faceplate.

PVX high-performance programmable controller with free Windows-based loader software can store nine patterns of up to 20 segments each with its own recipe. Features include guaranteed soak function, 100 millisec sampling rate, triple simultaneous display, wide variety of input and output choices, auto/manual control, four external command input points, and pattern select inputs.


See Athena Controls, Inc.


Indicating and recording temperature controls, thermocouples, and RTDs. Explosion-proof and general-purpose temperature and pressure switches, heat trace/freeze protection thermostats, and pressure transmitters.


Model 473 thermocouple digital calibrator/indicator simulates and measures thermocouples, ohms, milli-amps, and milli-volts. Calibrates temperature controllers, indicators, recorders, and transmitters. Long battery life, hand-held versatility, high/low memory, and large touch-type switches. Models 460 and 461 measure and display temperature. Input types are selectable from front panel.


Temperature controls, control panels, and sensors include programmable controllers as well as bulb and capillary models. Control panels are UL listed. Sensor products include thermocouples and RTDs. In-stock and custom products.


Standard and Custom Controls Div. offers controls and indicators in 1/2-, 1/4-, 1/8- and 1/16-DIN, in open-board, sealed, potted, and NEMA-4 versions. Thermocouple, RTD, and process inputs. Solid-state, switched d-c, mechanical relay, and process outputs. RS-422/423 and EIA-485 serial-communication options. Agency approvals include UL, FM, FDA, CSA, AGA, TUV, VDE, and MIL-STD. DIN and JIS calibration curves. Also mercury-displacement relays (MDRs), infrared sensors, and solid-state power controls (scrs).

Watlow Anafaze manufactures multi-loop temperature controllers, machine control products, and computer-based control software. Offers advanced serial interface for computer supervision and data logging. PID control is optimized by Expert System autotune that evaluates a machine's operating capacity. ANAWIN, a Windows 95-based software package, allows users to configure, monitor, and maintain critical processes. A 32-bit operating system brings a high degree of stability for various Watlow controllers.


On-line infrared thermometers provide noncontact temperature measurement of thin plastic films, other plastic extrudates, coatings, and molded parts.

Difficult temperature measurements, such as on tenter frames for extremely thin films, use thermometers employing precise narrow-band infrared filters. This technique enables the device to measure the surface temperature of film without looking through the film or being influenced by the background.

Monitoring and controlling temperatures during heating in infrared or hot-air ovens is possible by measuring product temperature itself, rather than measuring air or heater temperatures.


New Green series universal single-loop controls offer 1/4- or 1/4-DIN sizes in single or heat/cool universal versions. Units feature programmable input and output types, heater-break alarms, full PID set for each heating and cooling output, and autotuning.

New UT2000 multizone controls in four- or eight-loop modules feature programmable input and output types, autotuning quick connection to a touch-screen, two-line display, and PC or PLC.

All controllers feature Super Control Algorithm that uses fuzzy logic to mimic manipulations of an expert operator.
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Publication:Plastics Technology
Date:Sep 1, 2000
Previous Article:Heaters and Heating Elements.
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