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Starfrost's chilling results for soup maker.

A major UK soup maker has boosted processing capacity by investing in a custom built, continuous chilling system from British equipment manufacturer Starfrost.

Starfrost is a global market leader in bespoke freezing and chilling systems for the food processing industry. Starfrost works alongside food manufacturers to develop the best IQF (Individual Quick Freeze) solution, ensuring maximum throughput and low energy costs.

Starfrost has designed and installed a bespoke double drum spiral system at the market-leading soup processor's production facility in the East Midlands. The fully automated in-line Helix Spiral Chiller has enabled the soup firm to increase capacity to meet growing demand from major supermarkets.

The soup processor was looking to replace a manual blast chiller with a high capacity inline system to increase production of fresh soup in pots. Starfrost's ability to custom design, build, install and commission a flexible, energy efficient chilling system within a short timescale was key to securing the contract.

Starfrost's engineering team custom designed a Double Drum Helix Spiral Chiller with a processing capacity of 2,700kg/hr. The Helix Spiral features a 26in wide plastic conveyor belt and two rotating stainless steel drums, each with 14 spiralling tiers.

The bespoke Helix Spiral system is designed to process soup in 600g pots, at a rate of 75 pots per minute. The product enters the chiller at a temperature of +85[degrees]C. Each individual pot of soup is then chilled down to under +5[degrees]C.

Starfrost Sales Director, Robert Long said: "Our in-line Helix Spiral Chiller has streamlined soup production by linking the filling line to the packing area. It has enabled the processor to boost capacity to meet customer demand, whilst increasing efficiency by making significant energy and operational cost savings."

Starfrost's Helix Spiral is suitable for freezing and chilling food that requires medium to long retention times, such as ready meals, poultry, pizza, potato products, fish, desserts, bakery products and ice-cream. The system is available in site built and compact assembled format, with single drum, double drum and twin belt designs. Available with a range of belt sizes and tier heights, it can process from 500kg/hr, to capacities of over 6,000kg/hr.

The Helix Spiral Freezer/Chiller is designed with low maintenance, ease of hygiene and operational efficiency in mind. Its unique vertical or horizontal air circulation system ensures quick and even chilling or freezing without excessive air speeds that can damage delicate products, while still achieving long running times between defrosts.

Starfrost's Helix Spiral is a complete custom built solution, with system design and components selected to offer maximum performance and flexibility. Starfrost's standard all-stainless steel equipment design includes framework, hilly welded floor, evaporator and enclosure panels for ultimate hygiene. The Helix Spiral features a user-friendly touch screen HMI PLC control panel and optional CIP automated sanitising system.

Contact Starfrost on tel 01502 562206 or visit

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Publication:Food Trade Review
Date:Jul 1, 2014
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