Saurer Components: Various innovations at ITMA Milan.
Saurer Group will reveal all new E labeled machinery with the triple added value for the customers in Hall 2 booths 109 and 104. Saurer's E3 Label featuring the triple added value - Energy, Economics and Ergonomics, take into consideration; energy saving, efficient and waste-minimizing production, maximized productivity per m used in mill and improved handling and ergonomics on all levels along with optimized material flow.
Accotex(R) AccoSmart is a new sandwich cot based on new revolutionary technology platform. It has been developed from two individual tailor-made high quality elastomer layers; a softer inner layer and a harder outer layer. The cots feature a larger contact area compared to conventional soft rubber cots that results in an improved and stable yarn quality over the lifetime of the cot. Lifetime is long with less maintenance, less machine breakdowns and reduced costs.
Texparts(R) Spinning Rings and Travellers
Texparts(R) Spinning Rings and Travellers provide superior performance due to the high-tech coating. During the short staple spinning process the system operates dry, which means that fibre debris from the yarn, along with natural fibre waxes like cotton pectin or spinning oil from manmade fibres, are accumulated on the traveller and ring system. The ring coating includes a deposit function to support the lubrication effect, and an orange skin function to reduce friction. The traveller has one universal design to optimize the balance between the traveller speed, lifetime and yarn quality. Texparts Travellers are designed for all kind of fibre material with the two different coatings. Sprint or Marathon coatings are available for standard or high speed, special applications enabling reduced running-in time.
Texparts(R) PK2600 Series meets Compact
Compact systems of well-known suppliers found in the market can be retrofitted to the well established weighting arms PK 2630 SE and PK 2630 SEH. The latter is a complete substitute of weighting arms for ring frames with hexagonal support rod. This means that the front roller load can be set optimally and fully independently from the nip roller load which provides no interference between nip and front top roller. As standard weighting arms are used there is no loss in the lapping reserve. The PK 2600 series can be installed on almost all machine types so spinners can make use of all features of the well proven weighting arm and consequently improve yarn quality considerably.
Texparts(R) Zero Underwinding (ZUW)
More than 6 million spindles with Texparts(R) Zero Underwinding (ZUW) systems have been installed worldwide, thus preventing excess underwound yarn ends. Air resistance and energy consumption are reduced and maintenance costs eliminated for the removal of excess underwound yarn ends that accumulate on the top parts of conventional spindles. Usually deployed for use with fine to medium yarn counts, there is a coarse count version designed for low speeds. A new yarn cutter has been introduced to provide long service life, when processing challenging yarn materials - such as Modal yarn. The new yarn cutter generation will be available in future for all yarn count ranges.
Daytex(R) Shrinkage Belts
Daytex(R) Shrinkage Belts are engineered to produce the best quality for all different shrinkage applications. Daytex uses 100% premium pure natural rubber supplied by selected plantations to ensure constant quality. The belt is crack resistant under heavy loads and has outstanding heat and chemical resistance, which results in exceptional long life for all fabric types. Its unique homogenous belt structure provides constant shrinkage results during the entire lifetime of a belt, and a "Curved Edge" also improves the belt performance minimizing the risk of edge cracking.
Heberlein: New developments
Heberlein(R) WarpJet provides time saving threading and energy efficient customized interlacing.
The new updated WarpJet boasts performance improvements of between 10% and 50% thanks to higher operating speeds, lower air consumption, and higher nip numbers. Its modular design allows a choice between a cost optimization or high-end performance solution.
The full range of Heberlein jets will operate on the WarpJet in line with yarn size and performance requirements and the jet package insert of 32 ends is easy to mount and unmount for easy maintenance.
Heberlein(R) KF Jet Insert
Heberlein(R)KF Jet Insert provides knot free air interlacing for false-twist texturing. The new updated KF Jet Insert guarantees there are no imperfections in the fabric such as pinholes, teardrops or stripes. It provides a 15% to 30% increased unwinding speed compared to non-interlaced yarn together with improved energy efficiency.
Heberlein(R) PolyJet SP-2 HP
Heberlein(R) PolyJet SP-2 HP provides High Performance air interlacing for filament spinning applications. The latest PolyJet has the full range of jet inserts for producing all yarns including finer denier (less than 50 den) with 0.9 air orifice. Offering high performance in terms of interlace numbers, less broken filaments and reduced air consumption. It has been fully optimized for yarns less than 2.5 dpf and microfilaments operating at lower pressures, and with a retrofit option, it's possible to replace the jet pack on the existing SP-2 housing.
Fibrevison(R) Fraytec FV2 provides broken filament monitoring and more. The latest Fraytec FV2 boasts increased trigger optics with software selection of fault size. The broken filament faults are measured with fault size options available for 3mm, 4.5mm and 6mm from the yarn. It also has improved noise immunity and connectors, includes central optic for denier variation and interlace measurement, is capable of handling up to 12 end winders and allows integration with Fraycam 2.
Temco(R) Covering Spindle type USU
Saurer Components will showcase the new Temco(R) Covering Spindle type USU for 5.5" and 6.5" bobbins with a package weight of up to 2.5 kg. This universal spindle with a shaft diameter of 16.65 mm can cover the whole speed range of 0 - 30,000 1/min without restrictions. The new USU spindle is based on the durable and established USL spindle. The USU is feasible with spindle bores of A3 to A9 mm and also newly allows installation in a spindle rail bore of A42 mm.
Saurer Components will introduce the roller-bearing high speed Separator Roller Temco(R) VR50300- 00-HS. These separator rollers can be applied for a wide variety of spinning processes, and in the Hotbox with a max. yarn temperature of 190C and a max. yarn speed of 5,500 m/min. Air bearing separator rollers can be replaced with these separator rollers and the high compressed air costs can be saved. Thanks to integrated bearings in hybrid technology the starting torque and frictional torque in operating speed are even lower than those of the air bearing separator rollers, which are known for low friction.
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|Title Annotation:||International Textile Machinery Exhibition|
|Publication:||Pakistan Textile Journal|
|Date:||Nov 30, 2015|
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