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Rebuilding in-house capabilities.

Rebuilding in-house capabilities

The following grid lists the in-house rebuilding capabilities of
rebuilt machinery dealers in four major areas of rubber processing
machinery. The capabilities fisted for each dealer are based on
their responses to a mail questionnaire. Several dealers indicated
that they did not have these capabilities but could arrange for
these services and were not included in the grid.

                                   Akron        Akron        Alsop
                                  Special       Steel      Industrial
                                 Machinery     Fabrica-     Services
                                                 tors
Mills/Calenders

Regrind rolls
Cut connecting gears
Replace bronze sleeve bearings                    *
Make low speed chain couplings                                 *
Build motor starters                                           *
Build mill bases                     *            *            *
Rebuild gear reducers                             *            *
Install microprocessor
  controls                                        *            *

Presses

Remachine main cylinder                           *            *
Furnish hydraulic units                           *            *
Install microprocessor
  controls                                        *            *
Rebuild the ram                                   *            *
Rework bolster guides                             *
Build complete control panels                     *            *
Rework the gland ring                             *            *
Install microprocessor control
  panels                                          *            *

Internal Mixers

Remachine mixing chamber
Rebuild gears                                     *            *
Heavy equipment handling
  capability                                      *            *
Verify integrity of rebuilt
  parts                                           *            *
Rebuild rotors and grind to
  spec.                                           *            *
Welding capability-hardness
  coating                                         *
Rebuild to original specs.                        *            *
Install/design microprocessor
  control                                         *            *

Extruders

Recut and profile feedscrews
Install new or replace pin
  barrel mixing pins                              *            *
Redesign screw to fit customer
  needs
Convert drive and gear torque
  to pin barrel technology                        *            *
Rebuild transmission bearings,
  seals and gears                                 *
Apply hardness coating to
  screw and/or feed section
Rebuild to latest designs and
  technology
Install microprocessor
  controls                                        *            *

                                    ASB        Barwell     E.H. Benz
                                 Industries

Mills/Calenders

Regrind rolls                                                  *
Cut connecting gears
Replace bronze sleeve bearings
Make low speed chain couplings
Build motor starters
Build mill bases
Rebuild gear reducers
Install microprocessor
  controls                                                     *

Presses

Remachine main cylinder              *
Furnish hydraulic units                                        *
Install microprocessor
  controls                                                     *
Rebuild the ram                      *
Rework bolster guides                *
Build complete control panels
Rework the gland ring                *
Install microprocessor control
  panels                                                       *

Internal Mixers

Remachine mixing chamber
Rebuild gears
Heavy equipment handling
  capability
Verify integrity of rebuilt
  parts
Rebuild rotors and grind to
  spec.
Welding capability-hardness
  coating
Rebuild to original specs.
Install/design microprocessor
  control                                                      *

Extruders

Recut and profile feedscrews
Install new or replace pin
  barrel mixing pins
Redesign screw to fit customer
  needs
Convert drive and gear torque
  to pin barrel technology
Rebuild transmission bearings,
  seals and gears                                 *
Apply hardness coating to
  screw and/or feed section
Rebuild to latest designs and
  technology                                      *
Install microprocessor
  controls                                        *

                                    BRJ       Commission Br  Davey
                                  Enginee-                 Industries
                                    ring

Mills/Calenders

Regrind rolls
Cut connecting gears
Replace bronze sleeve bearings                                 *
Make low speed chain couplings                                 *
Build motor starters                                           *
Build mill bases                                               *
Rebuild gear reducers                                          *
Install microprocessor
  controls                                                     *

Presses

Remachine main cylinder              *                         *
Furnish hydraulic units              *                         *
Install microprocessor
  controls                           *                         *
Rebuild the ram                      *                         *
Rework bolster guides                *                         *
Build complete control panels        *                         *
Rework the gland ring                *                         *
Install microprocessor control
  panels                             *                         *

Internal Mixers

Remachine mixing chamber                                       *
Rebuild gears
Heavy equipment handling
  capability                                                   *
Verify integrity of rebuilt
  parts                                                        *
Rebuild rotors and grind to
  spec.                                                        *
Welding capability-hardness
  coating                                                      *
Rebuild to original specs.                                     *
Install/design microprocessor
  control                                                      *

Extruders

Recut and profile feedscrews
Install new or replace pin
  barrel mixing pins
Redesign screw to fit customer
  needs
Convert drive and gear torque
  to pin barrel technology
Rebuild transmission bearings,
  seals and gears
Apply hardness coating to
  screw and/or feed section
Rebuild to latest designs and
  technology                                      *            *
Install microprocessor
  controls                                                     *

                                   Davis-     Desma USA       Epco
                                  Standard

Mills/Calenders

Regrind rolls
Cut connecting gears
Replace bronze sleeve bearings
Make low speed chain couplings                                 *
Build motor starters
Build mill bases
Rebuild gear reducers
Install microprocessor                                         *
  controls
                                                               *
Presses

Remachine main cylinder
Furnish hydraulic units                           *            *
Install microprocessor                            *            *
  controls
Rebuild the ram                                   *            *
Rework bolster guides                             *            *
Build complete control panels                     *            *
Rework the gland ring                             *            *
Install microprocessor control                    *            *
  panels
                                                  *            *
Internal Mixers

Remachine mixing chamber
Rebuild gears
Heavy equipment handling
  capability
Verify integrity of rebuilt
  parts
Rebuild rotors and grind to
  spec.
Welding capability-hardness
  coating
Rebuild to original specs.
Install/design microprocessor                                  *
  control

Extruders

Recut and profile feedscrews
Install new or replace pin           *
  barrel mixing pins
Redesign screw to fit customer       *
  needs
Convert drive and gear torque        *
  to pin barrel technology
Rebuild transmission bearings,       *
  seals and gears
Apply hardness coating to            *                         *
  screw and/or feed section
Rebuild to latest designs and        *
  technology
Install microprocessor               *
  controls
                                     *

                                 Erie Mill    Erie Press     Farrel
                                  & Press      Systems

Mills/Calenders

Regrind rolls                        *
Cut connecting gears                 *
Replace bronze sleeve bearings       *
Make low speed chain couplings       *
Build motor starters                 *
Build mill bases                     *
Rebuild gear reducers                *
Install microprocessor
  controls                           *                         *

Presses

Remachine main cylinder              *            *
Furnish hydraulic units              *            *
Install microprocessor
  controls                           *            *
Rebuild the ram                      *            *
Rework bolster guides                *            *
Build complete control panels        *            *
Rework the gland ring                *            *
Install microprocessor control
  panels                             *            *

Internal Mixers

Remachine mixing chamber             *                         *
Rebuild gears                        *                         *
Heavy equipment handling
  capability                         *                         *
Verify integrity of rebuilt
  parts                                                        *
Rebuild rotors and grind to
  spec.                              *                         *
Welding capability-hardness
  coating                            *                         *
Rebuild to original specs.                                     *
Install/design microprocessor
  control                            *                         *

Extruders

Recut and profile feedscrews         *
Install new or replace pin
  barrel mixing pins                 *
Redesign screw to fit customer
  needs                              *
Convert drive and gear torque
  to pin barrel technology           *
Rebuild transmission bearings,
  seals and gears                    *
Apply hardness coating to
  screw and/or feed section          *
Rebuild to latest designs and
  technology                         *
Install microprocessor
  controls                           *

                                  Federal     Gomaplast     Hancock
                                 Equipment    Machinery    Engineering

Mills/Calenders

Regrind rolls                        *            *            *
Cut connecting gears
Replace bronze sleeve bearings       *            *            *
Make low speed chain couplings                    *            *
Build motor starters                              *
Build mill bases                     *            *            *
Rebuild gear reducers                *            *            *
Install microprocessor
  controls                                        *            *

Presses

Remachine main cylinder              *            *
Furnish hydraulic units              *            *
Install microprocessor
  controls                                        *
Rebuild the ram                      *            *
Rework bolster guides                *            *
Build complete control panels                     *
Rework the gland ring                *            *
Install microprocessor control
  panels                                          *

Internal Mixers

Remachine mixing chamber                                       *
Rebuild gears                                                  *
Heavy equipment handling
  capability                         *            *            *
Verify integrity of rebuilt
  parts                              *            *            *
Rebuild rotors and grind to
  spec.                                           *            *
Welding capability-hardness
  coating                                                      *
Rebuild to original specs.                        *            *
Install/design microprocessor
  control                                         *            *

Extruders

Recut and profile feedscrews         *            *            *
Install new or replace pin
  barrel mixing pins                              *
Redesign screw to fit customer
  needs                                           *            *
Convert drive and gear torque
  to pin barrel technology                        *
Rebuild transmission bearings,
  seals and gears                    *            *            *
Apply hardness coating to
  screw and/or feed section                       *            *
Rebuild to latest designs and
  technology                                      *            *
Install microprocessor
  controls                                        *            *

                                 HF Rubber     Hudson       Hunter
                                 Machinery    Machinery    Hydraulics

Mills/Calenders

Regrind rolls
Cut connecting gears
Replace bronze sleeve bearings       *
Make low speed chain couplings
Build motor starters
Build mill bases                     *
Rebuild gear reducers                *
Install microprocessor
  controls                           *

Presses

Remachine main cylinder              *
Furnish hydraulic units              *            *            *
Install microprocessor
  controls                           *                         *
Rebuild the ram                      *            *
Rework bolster guides                *
Build complete control panels        *            *
Rework the gland ring                *            *
Install microprocessor control
  panels                             *            *

Internal Mixers

Remachine mixing chamber             *
Rebuild gears
Heavy equipment handling
  capability                         *
Verify integrity of rebuilt
  parts                              *
Rebuild rotors and grind to
  spec.                              *
Welding capability-hardness
  coating                            *
Rebuild to original specs.           *
Install/design microprocessor
  control                            *

Extruders

Recut and profile feedscrews         *
Install new or replace pin
  barrel mixing pins                 *
Redesign screw to fit customer
  needs                              *
Convert drive and gear torque
  to pin barrel technology
Rebuild transmission bearings,
  seals and gears                    *
Apply hardness coating to
  screw and/or feed section          *
Rebuild to latest designs and
  technology                         *
Install microprocessor
  controls                           *

                                   Icon        Jarvis         JM
                                 Industries   Industries   Machinery

Mills/Calenders

Regrind rolls                                                  *
Cut connecting gears                                           *
Replace bronze sleeve bearings                                 *
Make low speed chain couplings                                 *
Build motor starters                                           *
Build mill bases                                               *
Rebuild gear reducers                                          *
Install microprocessor
  controls                                                     *

Presses

Remachine main cylinder                                        *
Furnish hydraulic units                                        *
Install microprocessor
  controls                           *            *            *
Rebuild the ram                      *                         *
Rework bolster guides                *                         *
Build complete control panels        *            *            *
Rework the gland ring                *                         *
Install microprocessor control
  panels                             *            *            *

Internal Mixers

Remachine mixing chamber                                       *
Rebuild gears                                                  *
Heavy equipment handling
  capability                                                   *
Verify integrity of rebuilt
  parts                                                        *
Rebuild rotors and grind to
  spec.                                                        *
Welding capability-hardness
  coating                                                      *
Rebuild to original specs.                                     *
Install/design microprocessor
  control                                                      *

Extruders

Recut and profile feedscrews                                   *
Install new or replace pin
  barrel mixing pins                                           *
Redesign screw to fit customer
  needs                                                        *
Convert drive and gear torque
  to pin barrel technology
Rebuild transmission bearings,
  seals and gears                                              *
Apply hardness coating to
  screw and/or feed section                                    *
Rebuild to latest designs and
  technology                                                   *
Install microprocessor
  controls                           *                         *

                                  Karder       Kobelco     Machinery
                                   Rubber      Stewart      Exchange
                                               Bolling

Mills/Calenders

Regrind rolls                        *            *            *
Cut connecting gears                 *                         *
Replace bronze sleeve bearings       *            *            *
Make low speed chain couplings       *                         *
Build motor starters                 *                         *
Build mill bases                     *                         *
Rebuild gear reducers                *            *            *
Install microprocessor
  controls                           *                         *

Presses

Remachine main cylinder              *                         *
Furnish hydraulic units              *            *            *
Install microprocessor
  controls                           *                         *
Rebuild the ram                      *                         *
Rework bolster guides                *                         *
Build complete control panels        *                         *
Rework the gland ring                *                         *
Install microprocessor control
  panels                             *                         *

Internal Mixers

Remachine mixing chamber             *            *            *
Rebuild gears                        *                         *
Heavy equipment handling
  capability                         *            *            *
Verify integrity of rebuilt
  parts                              *            *            *
Rebuild rotors and grind to
  spec.                              *            *            *
Welding capability-hardness
  coating                                         *            *
Rebuild to original specs.           *            *            *
Install/design microprocessor
  control                            *            *            *

Extruders

Recut and profile feedscrews                                   *
Install new or replace pin
  barrel mixing pins                                           *
Redesign screw to fit customer
  needs                                                        *
Convert drive and gear torque
  to pin barrel technology                                     *
Rebuild transmission bearings,
  seals and gears                    *            *            *
Apply hardness coating to
  screw and/or feed section          *                         *
Rebuild to latest designs and
  technology                                                   *
Install microprocessor
  controls                                                     *

                                  Mackey        M.I.R.     NFM Iddon
                                   Bowley                   Limited

Mills/Calenders

Regrind rolls                                     *
Cut connecting gears
Replace bronze sleeve bearings                    *            *
Make low speed chain couplings
Build motor starters
Build mill bases                                  *            *
Rebuild gear reducers                             *            *
Install microprocessor
  controls                                                     *

Presses

Remachine main cylinder              *            *
Furnish hydraulic units              *
Install microprocessor
  controls                           *
Rebuild the ram                      *            *
Rework bolster guides                *
Build complete control panels        *
Rework the gland ring                *            *
Install microprocessor control
  panels                             *


Internal Mixers

Remachine mixing chamber                          *
Rebuild gears                                     *
Heavy equipment handling
  capability                                      *
Verify integrity of rebuilt
  parts                                           *
Rebuild rotors and grind to
  spec.                                           *
Welding capability-hardness
  coating                                         *
Rebuild to original specs.                        *
Install/design microprocessor
  control

Extruders

Recut and profile feedscrews                      *            *
Install new or replace pin
  barrel mixing pins                              *            *
Redesign screw to fit customer
  needs                                           *            *
Convert drive and gear torque
  to pin barrel technology                                     *
Rebuild transmission bearings,
  seals and gears                                 *            *
Apply hardness coating to
  screw and/or feed section                       *            *
Rebuild to latest designs and
  technology                                                   *
Install microprocessor
  controls                                                     *

                                    NFM       Northeast    OEM Press
                                  Welding     Millwright    Systems
                                 Engineers

Mills/Calenders

Regrind rolls                        *            *
Cut connecting gears                 *            *
Replace bronze sleeve bearings       *            *
Make low speed chain couplings                    *
Build motor starters                              *
Build mill bases                     *            *
Rebuild gear reducers                *            *
Install microprocessor
  controls                           *            *

Presses

Remachine main cylinder              *
Furnish hydraulic units              *                         *
Install microprocessor
  controls                           *                         *
Rebuild the ram                      *
Rework bolster guides                *                         *
Build complete control panels        *                         *
Rework the gland ring                *
Install microprocessor control
  panels                             *                         *

Internal Mixers

Remachine mixing chamber                          *
Rebuild gears                                     *
Heavy equipment handling
  capability                         *            *
Verify integrity of rebuilt
  parts                                           *
Rebuild rotors and grind to
  spec.                              *            *
Welding capability-hardness
  coating                            *            *
Rebuild to original specs.                        *
Install/design microprocessor
  control                                         *

Extruders

Recut and profile feedscrews         *            *
Install new or replace pin
  barrel mixing pins                 *            *
Redesign screw to fit customer
  needs                              *            *
Convert drive and gear torque
  to pin barrel technology           *            *
Rebuild transmission bearings,
  seals and gears                    *            *
Apply hardness coating to
  screw and/or feed section          *            *
Rebuild to latest designs and
  technology                         *            *
Install microprocessor
  controls                           *            *

                                    RAK       Reliable      Rogers
                                  Machine     Rubber &     Industrial
                                               Plastic      Products

Mills/Calenders

Regrind rolls                                     *
Cut connecting gears                              *
Replace bronze sleeve bearings                    *
Make low speed chain couplings                    *
Build motor starters                              *
Build mill bases                                  *
Rebuild gear reducers                *            *
Install microprocessor
  controls                                        *

Presses

Remachine main cylinder              *            *            *
Furnish hydraulic units                           *            *
Install microprocessor
  controls                                        *            *
Rebuild the ram                      *            *            *
Rework bolster guides                             *            *
Build complete control panels                     *            *
Rework the gland ring                *            *            *
Install microprocessor control
  panels                                          *            *

Internal Mixers

Remachine mixing chamber                          *
Rebuild gears                                     *
Heavy equipment handling
  capability                         *            *
Verify integrity of rebuilt
  parts                                           *
Rebuild rotors and grind to
  spec.                                           *
Welding capability-hardness
  coating                                         *
Rebuild to original specs.                        *
Install/design microprocessor
  control                            *            *

Extruders

Recut and profile feedscrews                      *
Install new or replace pin
  barrel mixing pins                 *            *
Redesign screw to fit customer
  needs                                           *
Convert drive and gear torque
  to pin barrel technology                        *
Rebuild transmission bearings,
  seals and gears                    *            *
Apply hardness coating to
  screw and/or feed section                       *
Rebuild to latest designs and
  technology                                      *
Install microprocessor
  controls                                        *

                                  Rubber        Rutil      Scantland
                                   City                    Industries
                                 Machinery

Mills/Calenders

Regrind rolls                        *
Cut connecting gears                 *
Replace bronze sleeve bearings       *
Make low speed chain couplings       *
Build motor starters                 *
Build mill bases                     *
Rebuild gear reducers                *
Install microprocessor
  controls                           *

Presses

Remachine main cylinder              *            *            *
Furnish hydraulic units              *            *            *
Install microprocessor
  controls                           *            *            *
Rebuild the ram                      *            *            *
Rework bolster guides                *            *            *
Build complete control panels        *            *            *
Rework the gland ring                *            *            *
Install microprocessor control
  panels                             *            *            *

Internal Mixers

Remachine mixing chamber
Rebuild gears
Heavy equipment handling
  capability
Verify integrity of rebuilt
  parts
Rebuild rotors and grind to
  spec.
Welding capability-hardness
  coating
Rebuild to original specs.           *
Install/design microprocessor
  control                            *

Extruders

Recut and profile feedscrews
Install new or replace pin
  barrel mixing pins                 *
Redesign screw to fit customer
  needs                                                        *
Convert drive and gear torque
  to pin barrel technology                                     *
Rebuild transmission bearings,
  seals and gears                    *                         *
Apply hardness coating to
  screw and/or feed section                                    *
Rebuild to latest designs and
  technology                                      *
Install microprocessor
  controls                           *            *            *

                                  Skinner        SME        Soberay
                                   Engine     Equipment       and
                                                 LLC       Sons Ltd.

Mills/Calenders

Regrind rolls                                                  *
Cut connecting gears                                           *
Replace bronze sleeve bearings                    *            *
Make low speed chain couplings                                 *
Build motor starters                                           *
Build mill bases                                  *            *
Rebuild gear reducers                             *            *
Install microprocessor
  controls                                                     *

Presses

Remachine main cylinder                                        *
Furnish hydraulic units                                        *
Install microprocessor
  controls                                                     *
Rebuild the ram                                                *
Rework bolster guides                                          *
Build complete control panels                                  *
Rework the gland ring                                          *
Install microprocessor control
  panels                                                       *

Internal Mixers

Remachine mixing chamber             *            *            *
Rebuild gears                        *            *            *
Heavy equipment handling
  capability                         *            *            *
Verify integrity of rebuilt
  parts                              *            *            *
Rebuild rotors and grind to
  spec.                              *            *            *
Welding capability-hardness
  coating                            *            *            *
Rebuild to original specs.           *            *            *
Install/design microprocessor
  control                            *                         *

Extruders

Recut and profile feedscrews                                   *
Install new or replace pin
  barrel mixing pins                 *            *            *
Redesign screw to fit customer
  needs                                           *            *
Convert drive and gear torque
  to pin barrel technology                                     *
Rebuild transmission bearings,
  seals and gears                                 *            *
Apply hardness coating to
  screw and/or feed section          *            *            *
Rebuild to latest designs and
  technology                                      *            *
Install microprocessor
  controls                                                     *

                                 Technical      U.S.        Vander
                                  Machine      Molding        Kemp
                                   Prod.      Machinery

Mills/Calenders

Regrind rolls
Cut connecting gears                 *
Replace bronze sleeve bearings       *
Make low speed chain couplings       *
Build motor starters                 *
Build mill bases                     *
Rebuild gear reducers                *
Install microprocessor
  controls                           *

Presses

Remachine main cylinder              *            *
Furnish hydraulic units              *            *            *
Install microprocessor
  controls                           *            *
Rebuild the ram                      *            *
Rework bolster guides                *            *            *
Build complete control panels        *            *
Rework the gland ring                *            *
Install microprocessor control
  panels                             *            *

Internal Mixers

Remachine mixing chamber             *
Rebuild gears                        *
Heavy equipment handling
  capability                         *                         *
Verify integrity of rebuilt
  parts                              *
Rebuild rotors and grind to
  spec.                              *
Welding capability-hardness
  coating                            *
Rebuild to original specs.           *
Install/design microprocessor
  control                            *

Extruders

Recut and profile feedscrews
Install new or replace pin
  barrel mixing pins
Redesign screw to fit customer
  needs
Convert drive and gear torque
  to pin barrel technology
Rebuild transmission bearings,
  seals and gears                    *
Apply hardness coating to
  screw and/or feed section          *
Rebuild to latest designs and
  technology
Install microprocessor
  controls

                                   Videx      Wayne    West     Xaloy
                                 Equipment   Machine   Coast     New
                                              & Die    Rubber   Castle
                                                                 Ind.

Mills/Calenders

Regrind rolls                                            *        *
Cut connecting gears                                     *
Replace bronze sleeve bearings                           *
Make low speed chain couplings                           *
Build motor starters                                     *
Build mill bases                                         *
Rebuild gear reducers                                    *
Install microprocessor
  controls                                               *

Presses

Remachine main cylinder                                  *
Furnish hydraulic units                                  *
Install microprocessor
  controls                                               *
Rebuild the ram                                          *
Rework bolster guides                                    *
Build complete control panels                            *
Rework the gland ring                                    *
Install microprocessor control
  panels                                                 *

Internal Mixers

Remachine mixing chamber                                 *
Rebuild gears                                            *
Heavy equipment handling
  capability                                             *
Verify integrity of rebuilt
  parts                                                  *
Rebuild rotors and grind to
  spec.                                                  *
Welding capability-hardness
  coating                                                *
Rebuild to original specs.                               *
Install/design microprocessor
  control                                                *

Extruders

Recut and profile feedscrews                    *        *        *
Install new or replace pin
  barrel mixing pins                            *        *        *
Redesign screw to fit customer
  needs                                         *        *
Convert drive and gear torque
  to pin barrel technology
Rebuild transmission bearings,
  seals and gears                    *                   *        *
Apply hardness coating to
  screw and/or feed section                     *        *        *
Rebuild to latest designs and
  technology                                    *        *
Install microprocessor
  controls                                               *
COPYRIGHT 2007 Lippincott & Peto, Inc.
No portion of this article can be reproduced without the express written permission from the copyright holder.
Copyright 2007, Gale Group. All rights reserved.

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Publication:Rubber World
Date:Jul 1, 2007
Words:2438
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