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Rebuilding in-house capabilities.

Rebuilding in-house capabilities

The following grid lists the in-house rebuilding capabilities of
rebuilt machinery dealers in four major areas of rubber processing
machinery. The capabilities listed for each dealer are
based on their responses to a mail questionnaire. Several
dealers indicated that they did not have these capabilities but
could arrange for these services and were not included in the
grid.

                                     Akron        Akron        Alsop
                                    Special       Steel      Industrial
                                   Machinery   Fabricators    Services

Mills/Calenders
Regrind rolls
Cut connecting gears
Replace bronze sleeve bearings                      *
Make low speed chain couplings                                   *
Build motor starters                                             *
Build mill bases                       *            *            *
Rebuild gear reducers                               *            *
Install microprocessor controls                     *            *

Presses
Remachine main cylinder                             *            *
Furnish hydraulic units                             *            *
Install microprocessor controls                     *            *
Rebuild the ram                                     *            *
Rework bolster guides                               *
Build complete control panels                       *            *
Rework the gland ring                               *            *
Install microprocessor control
  panels                                            *            *

Internal Mixers
Remachine mixing chamber
Rebuild gears                                       *            *
Heavy equipment handling
  capability                                        *            *
Verify integrity of rebuilt
  parts                                             *            *
Rebuild rotors and grind to
  spec.                                             *            *
Welding capability-hardness
  coating                                           *
Rebuild to original specs.                          *            *
Install/design microprocessor
  control                                           *            *

Extruders
Recut and profile feedscrews
Install new or replace pin
  barrel mixing pins                                *            *
Redesign screw to fit customer
  needs
Convert drive and gear torque to
  pin barrel technology                             *            *
Rebuild transmission bearings,
  seals and gears                                   *
Apply hardness coating to screw
  and/or feed section
Rebuild to latest designs and
  technology
Install microprocessor controls                     *            *

                                    BRJ En-    Commission     Davey
                                   gineering    Brokers     Industries

Mills/Calenders
Regrind rolls
Cut connecting gears
Replace bronze sleeve bearings                                  *
Make low speed chain couplings                                  *
Build motor starters                                            *
Build mill bases                                                *
Rebuild gear reducers                                           *
Install microprocessor controls                                 *

Presses
Remachine main cylinder                *                        *
Furnish hydraulic units                *                        *
Install microprocessor controls        *                        *
Rebuild the ram                        *                        *
Rework bolster guides                  *                        *
Build complete control panels          *                        *
Rework the gland ring                  *                        *
Install microprocessor control
  panels                               *                        *

Internal Mixers
Remachine mixing chamber                                        *
Rebuild gears
Heavy equipment handling
  capability                                                    *
Verify integrity of rebuilt
  parts                                                         *
Rebuild rotors and grind to
  spec.                                                         *
Welding capability-hardness
  coating                                                       *
Rebuild to original specs.                                      *
Install/design microprocessor
  control                                                       *

Extruders
Recut and profile feedscrews
Install new or replace pin
  barrel mixing pins
Redesign screw to fit customer
  needs
Convert drive and gear torque to
  pin barrel technology
Rebuild transmission bearings,
  seals and gears
Apply hardness coating to screw
  and/or feed section
Rebuild to latest designs and
  technology                                       *            *
Install microprocessor controls                                 *

                                   Davis-Standard   Ensine   Epco

Mills/Calenders
Regrind rolls
Cut connecting gears
Replace bronze sleeve bearings                                *
Make low speed chain couplings
Build motor starters
Build mill bases
Rebuild gear reducers                                         *
Install microprocessor controls                               *

Presses
Remachine main cylinder                                       *
Furnish hydraulic units                                       *
Install microprocessor controls                               *
Rebuild the ram                                               *
Rework bolster guides                                         *
Build complete control panels                                 *
Rework the gland ring                                         *
Install microprocessor control
  panels                                                      *

Internal Mixers
Remachine mixing chamber
Rebuild gears
Heavy equipment handling
  capability
Verify integrity of rebuilt
  parts
Rebuild rotors and grind to
  spec.
Welding capability-hardness
  coating
Rebuild to original specs.                                    *
Install/design microprocessor
  control

Extruders
Recut and profile feedscrews             *            *
Install new or replace pin
  barrel mixing pins                     *            *
Redesign screw to fit customer
  needs                                  *            *
Convert drive and gear torque to
  pin barrel technology                  *            *
Rebuild transmission bearings,
  seals and gears                        *            *       *
Apply hardness coating to screw
  and/or feed section                    *            *
Rebuild to latest designs and
  technology                             *            *
Install microprocessor controls          *            *       *

                                   Erie Mill &
                                      Press      Erie Press   Farrel

Mills/Calenders
Regrind rolls                           *
Cut connecting gears                    *
Replace bronze sleeve bearings          *
Make low speed chain couplings          *
Build motor starters                    *
Build mill bases                        *
Rebuild gear reducers                   *
Install microprocessor controls         *                       *

Presses
Remachine main cylinder                 *            *
Furnish hydraulic units                 *            *
Install microprocessor controls         *            *
Rebuild the ram                         *            *
Rework bolster guides                   *            *
Build complete control panels           *            *
Rework the gland ring                   *            *
Install microprocessor control
  panels                                *            *

Internal Mixers
Remachine mixing chamber                *                       *
Rebuild gears                           *                       *
Heavy equipment handling
  capability                            *                       *
Verify integrity of rebuilt
  parts                                 *                       *
Rebuild rotors and grind to
  spec.                                 *                       *
Welding capability-hardness
  coating                               *                       *
Rebuild to original specs.              *                       *
Install/design microprocessor
  control                               *                       *

Extruders
Recut and profile feedscrews            *
Install new or replace pin
  barrel mixing pins                    *
Redesign screw to fit customer
  needs                                 *
Convert drive and gear torque to
  pin barrel technology                 *
Rebuild transmission bearings,
  seals and gears                       *
Apply hardness coating to screw
  and/or feed section                   *
Rebuild to latest designs and
  technology                            *
Install microprocessor controls         *

                                   Gomaplast     Hancock     HF Rubber
                                   Machinery   Engineering   Machinery

Mills/Calenders
Regrind rolls                                       *
Cut connecting gears
Replace bronze sleeve bearings         *            *            *
Make low speed chain couplings         *
Build motor starters                   *
Build mill bases                                    *            *
Rebuild gear reducers                  *            *            *
Install microprocessor controls        *            *            *

Presses
Remachine main cylinder                *                         *
Furnish hydraulic units                *                         *
Install microprocessor controls        *                         *
Rebuild the ram                        *                         *
Rework bolster guides                  *                         *
Build complete control panels          *                         *
Rework the gland ring                  *                         *
Install microprocessor control
  panels                               *                         *

Internal Mixers
Remachine mixing chamber                            *            *
Rebuild gears
Heavy equipment handling
  capability                           *                         *
Verify integrity of rebuilt
  parts                                *            *            *
Rebuild rotors and grind to
  spec.                                             *            *
Welding capability-hardness
  coating                                           *            *
Rebuild to original specs.                          *            *
Install/design microprocessor
  control                                           *            *

Extruders
Recut and profile feedscrews                        *            *
Install new or replace pin
  barrel mixing pins                                             *
Redesign screw to fit customer
  needs                                             *            *
Convert drive and gear torque to
  pin barrel technology
Rebuild transmission bearings,
  seals and gears                      *            *            *
Apply hardness coating to screw
  and/or feed section                               *            *
Rebuild to latest designs and
  technology                           *            *            *
Install microprocessor controls        *                         *

                                    Hudson       Hunter        Icon
                                   Machinery   Hydraulics   Industries

Mills/Calenders
Regrind rolls
Cut connecting gears
Replace bronze sleeve bearings
Make low speed chain couplings
Build motor starters
Build mill bases
Rebuild gear reducers
Install microprocessor controls

Presses
Remachine main cylinder                                         *
Furnish hydraulic units                *           *            *
Install microprocessor controls                    *            *
Rebuild the ram                        *                        *
Rework bolster guides                                           *
Build complete control panels          *                        *
Rework the gland ring                  *                        *
Install microprocessor control
  panels                               *                        *

Internal Mixers
Remachine mixing chamber
Rebuild gears
Heavy equipment handling
  capability                                                    *
Verify integrity of rebuilt
  parts
Rebuild rotors and grind to
  spec.
Welding capability-hardness
  coating
Rebuild to original specs.
Install/design microprocessor
  control

Extruders
Recut and profile feedscrews
Install new or replace pin
  barrel mixing pins
Redesign screw to fit customer
  needs
Convert drive and gear torque to
  pin barrel technology
Rebuild transmission bearings,
  seals and gears
Apply hardness coating to screw
  and/or feed section
Rebuild to latest designs and
  technology
Install microprocessor controls

                                     Jarvis                    Karder
                                   Industries   JM Machinery   Rubber

Mills/Calenders
Regrind rolls                                        *           *
Cut connecting gears                                 *           *
Replace bronze sleeve bearings                       *           *
Make low speed chain couplings                       *           *
Build motor starters                                 *           *
Build mill bases                                     *           *
Rebuild gear reducers                                *           *
Install microprocessor controls                      *           *

Presses
Remachine main cylinder                              *           *
Furnish hydraulic units                *             *           *
Install microprocessor controls                      *           *
Rebuild the ram                                      *           *
Rework bolster guides                                *           *
Build complete control panels          *             *           *
Rework the gland ring                                *           *
Install microprocessor control
  panels                               *             *           *

Internal Mixers
Remachine mixing chamber                             *           *
Rebuild gears                                        *           *
Heavy equipment handling
  capability                                         *           *
Verify integrity of rebuilt
  parts                                              *           *
Rebuild rotors and grind to
  spec.                                              *           *
Welding capability-hardness
  coating                                            *
Rebuild to original specs.                           *           *
Install/design microprocessor
  control                                            *           *

Extruders
Recut and profile feedscrews                         *
Install new or replace pin
  barrel mixing pins                                 *
Redesign screw to fit customer
  needs                                              *
Convert drive and gear torque to
  pin barrel technology
Rebuild transmission bearings,
  seals and gears                                    *           *
Apply hardness coating to screw
  and/or feed section                                *           *
Rebuild to latest designs and
  technology                                         *
Install microprocessor controls                      *

                                              Kobelco
                                   Klockner   Stewart
                                    Desma     Boiling   Mackey Bowley

Mills/Calenders
Regrind rolls
Cut connecting gears
Replace bronze sleeve bearings
Make low speed chain couplings
Build motor starters
Build mill bases                                 *
Rebuild gear reducers
Install microprocessor controls                  *

Presses
Remachine main cylinder               *                       *
Furnish hydraulic units               *                       *
Install microprocessor controls       *                       *
Rebuild the ram                       *          *            *
Rework bolster guides                 *                       *
Build complete control panels         *          *            *
Rework the gland ring                 *                       *
Install microprocessor control
  panels                              *          *            *

Internal Mixers
Remachine mixing chamber                         *
Rebuild gears
Heavy equipment handling
  capability                                     *
Verify integrity of rebuilt
  parts                                          *
Rebuild rotors and grind to
  spec.                                          *
Welding capability-hardness
  coating                                        *
Rebuild to original specs.                       *
Install/design microprocessor
  control                                        *

Extruders
Recut and profile feedscrews
Install new or replace pin
  barrel mixing pins
Redesign screw to fit customer
  needs
Convert drive and gear torque to
  pin barrel technology
Rebuild transmission bearings,
  seals and gears
Apply hardness coating to screw
  and/or feed section                            *
Rebuild to latest designs and
  technology
Install microprocessor controls

                                            NFM Iddon   NFM Welding
                                   M.I.R.    Limited     Engineers

Mills/Calenders
Regrind rolls                        *                       *
Cut connecting gears                                         *
Replace bronze sleeve bearings       *          *            *
Make low speed chain couplings
Build motor starters                            *
Build mill bases                     *          *            *
Rebuild gear reducers                *          *            *
Install microprocessor controls                 *            *

Presses
Remachine main cylinder              *                       *
Furnish hydraulic units                                      *
Install microprocessor controls                              *
Rebuild the ram                      *                       *
Rework bolster guides                                        *
Build complete control panels                                *
Rework the gland ring                *                       *
Install microprocessor control
  panels                                                     *

Internal Mixers
Remachine mixing chamber             *
Rebuild gears                        *
Heavy equipment handling
  capability                         *                       *
Verify integrity of rebuilt
  parts                              *
Rebuild rotors and grind to
  spec.                              *                       *
Welding capability-hardness
  coating                            *                       *
Rebuild to original specs.           *
Install/design microprocessor
  control

Extruders
Recut and profile feedscrews         *          *            *
Install new or replace pin
  barrel mixing pins                 *          *            *
Redesign screw to fit customer
  needs                              *          *            *
Convert drive and gear torque to
  pin barrel technology                         *            *
Rebuild transmission bearings,
  seals and gears                    *          *            *
Apply hardness coating to screw
  and/or feed section                *          *            *
Rebuild to latest designs and
  technology                                    *            *
Install microprocessor controls                 *            *

                                   Northeast    OEM Press   Old Mill
                                   Millwright    Systems     Sales

Mills/Calenders
Regrind rolls                          *                       *
Cut connecting gears                   *
Replace bronze sleeve bearings         *
Make low speed chain couplings         *
Build motor starters                   *
Build mill bases                       *
Rebuild gear reducers                  *                       *
Install microprocessor controls        *

Presses
Remachine main cylinder                             *
Furnish hydraulic units                             *
Install microprocessor controls                     *
Rebuild the ram                                     *
Rework bolster guides                               *
Build complete control panels                       *
Rework the gland ring                               *
Install microprocessor control
  panels                                            *

Internal Mixers
Remachine mixing chamber               *
Rebuild gears                          *                       *
Heavy equipment handling
  capability                           *
Verify integrity of rebuilt
  parts                                *
Rebuild rotors and grind to
  spec.                                *
Welding capability-hardness
  coating                              *
Rebuild to original specs.             *
Install/design microprocessor
  control                              *

Extruders
Recut and profile feedscrews           *
Install new or replace pin
  barrel mixing pins                   *                       *
Redesign screw to fit customer
  needs                                *
Convert drive and gear torque to
  pin barrel technology                *
Rebuild transmission bearings,
  seals and gears                      *
Apply hardness coating to screw
  and/or feed section                  *
Rebuild to latest designs and
  technology                           *
Install microprocessor controls        *

                                                 Reliable     Rogers
                                                 Rubber &   Industrial
                                   RAK Machine   Plastic     Products

Mills/Calenders
Regrind rolls                                       *
Cut connecting gears                    *           *
Replace bronze sleeve bearings          *           *
Make low speed chain couplings          *           *
Build motor starters                    *           *
Build mill bases                        *           *
Rebuild gear reducers                   *           *
Install microprocessor controls                     *

Presses
Remachine main cylinder                 *           *           *
Furnish hydraulic units                 *           *           *
Install microprocessor controls                     *           *
Rebuild the ram                         *           *           *
Rework bolster guides                               *           *
Build complete control panels                       *           *
Rework the gland ring                   *           *           *
Install microprocessor control
  panels                                            *           *

Internal Mixers
Remachine mixing chamber                *           *
Rebuild gears                           *           *
Heavy equipment handling
  capability                            *           *
Verify integrity of rebuilt
  parts                                             *
Rebuild rotors and grind to
  spec.                                             *
Welding capability-hardness
  coating                               *           *
Rebuild to original specs.              *           *
Install/design microprocessor
  control                                           *

Extruders
Recut and profile feedscrews                        *
Install new or replace pin
  barrel mixing pins                                *
Redesign screw to fit customer
  needs                                             *
Convert drive and gear torque to
  pin barrel technology                             *
Rebuild transmission bearings,
  seals and gears                       *           *
Apply hardness coating to screw
  and/or feed section                               *
Rebuild to latest designs and
  technology                                        *
Install microprocessor controls                     *

                                   Rubber City           Scantland
                                    Machinery    Rutil   Industries

Mills/Calenders
Regrind rolls                           *
Cut connecting gears                    *
Replace bronze sleeve bearings          *
Make low speed chain couplings          *
Build motor starters                    *
Build mill bases                        *
Rebuild gear reducers                   *
Install microprocessor controls         *

Presses
Remachine main cylinder                 *          *         *
Furnish hydraulic units                 *          *         *
Install microprocessor controls         *          *         *
Rebuild the ram                         *          *         *
Rework bolster guides                   *          *         *
Build complete control panels           *          *         *
Rework the gland ring                   *          *         *
Install microprocessor control
  panels                                *          *         *

Internal Mixers
Remachine mixing chamber
Rebuild gears
Heavy equipment handling
  capability
Verify integrity of rebuilt
  parts
Rebuild rotors and grind to
  spec.
Welding capability-hardness
  coating
Rebuild to original specs.
Install/design microprocessor
  control                               *

Extruders
Recut and profile feedscrews
Install new or replace pin
  barrel mixing pins
Redesign screw to fit customer
  needs                                                      *
Convert drive and gear torque to
  pin barrel technology                                      *
Rebuild transmission bearings,
  seals and gears                       *                    *
Apply hardness coating to screw
  and/or feed section                                        *
Rebuild to latest designs and
  technology                            *          *
Install microprocessor controls         *          *         *

                                                SME
                                   Skinner   Equipment      Soberay
                                   Engine       LLC      and Sons Ltd.

Mills/Calenders
Regrind rolls                                                  *
Cut connecting gears                                           *
Replace bronze sleeve bearings                   *             *
Make low speed chain couplings                                 *
Build motor starters                                           *
Build mill bases                                 *             *
Rebuild gear reducers                            *             *
Install microprocessor controls                                *

Presses
Remachine main cylinder                                        *
Furnish hydraulic units                                        *
Install microprocessor controls                                *
Rebuild the ram                                                *
Rework bolster guides                                          *
Build complete control panels                                  *
Rework the gland ring                                          *
Install microprocessor control
  panels                                                       *

Internal Mixers
Remachine mixing chamber              *          *             *
Rebuild gears                         *          *             *
Heavy equipment handling
  capability                          *          *             *
Verify integrity of rebuilt
  parts                               *          *             *
Rebuild rotors and grind to
  spec.                               *          *             *
Welding capability-hardness
  coating                             *          *             *
Rebuild to original specs.            *          *             *
Install/design microprocessor
  control                             *                        *

Extruders
Recut and profile feedscrews                                   *
Install new or replace pin
  barrel mixing pins                  *          *             *
Redesign screw to fit customer
  needs                                          *             *
Convert drive and gear torque to
  pin barrel technology
Rebuild transmission bearings,
  seals and gears                                *             *
Apply hardness coating to screw
  and/or feed section                 *          *             *
Rebuild to latest designs and
  technology                                     *             *
Install microprocessor controls                                *

                                   Technical     U.S.
                                    Machine     Molding
                                     Prod.     Machinery   Vander Kemp

Mills/Calenders
Regrind rolls
Cut connecting gears                   *
Replace bronze sleeve bearings         *
Make low speed chain couplings         *
Build motor starters                   *
Build mill bases                       *
Rebuild gear reducers                  *
Install microprocessor controls        *

Presses
Remachine main cylinder                *           *
Furnish hydraulic units                *           *            *
Install microprocessor controls        *           *
Rebuild the ram                        *           *
Rework bolster guides                  *           *            *
Build complete control panels          *           *
Rework the gland ring                  *           *
Install microprocessor control
  panels                               *           *

Internal Mixers
Remachine mixing chamber               *
Rebuild gears                          *
Heavy equipment handling
  capability                           *                        *
Verify integrity of rebuilt
  parts                                *
Rebuild rotors and grind to
  spec.                                *
Welding capability-hardness
  coating                              *
Rebuild to original specs.             *
Install/design microprocessor
  control                              *

Extruders
Recut and profile feedscrews
Install new or replace pin
  barrel mixing pins
Redesign screw to fit customer
  needs
Convert drive and gear torque to
  pin barrel technology
Rebuild transmission bearings,
  seals and gears
Apply hardness coating to screw
  and/or feed section                  *
Rebuild to latest designs and
  technology
Install microprocessor controls        *

                                                 Wayne
                                     Videx     Machine &   West Coast
                                   Equipment      Die        Rubber

Mills/Calenders
Regrind rolls                                                   *
Cut connecting gears                                            *
Replace bronze sleeve bearings                                  *
Make low speed chain couplings                                  *
Build motor starters                                            *
Build mill bases                                                *
Rebuild gear reducers                                           *
Install microprocessor controls                                 *

Presses
Remachine main cylinder                                         *
Furnish hydraulic units                                         *
Install microprocessor controls                                 *
Rebuild the ram                                                 *
Rework bolster guides                                           *
Build complete control panels                                   *
Rework the gland ring                                           *
Install microprocessor control
  panels                                                        *

Internal Mixers
Remachine mixing chamber                                        *
Rebuild gears                                                   *
Heavy equipment handling
  capability                                                    *
Verify integrity of rebuilt
  parts                                                         *
Rebuild rotors and grind to
  spec.                                                         *
Welding capability-hardness
  coating                                                       *
Rebuild to original specs.                                      *
Install/design microprocessor
  control                                                       *

Extruders
Recut and profile feedscrews                       *
Install new or replace pin
  barrel mixing pins                               *
Redesign screw to fit customer
  needs                                            *            *
Convert drive and gear torque to
  pin barrel technology
Rebuild transmission bearings,
  seals and gears                      *                        *
Apply hardness coating to screw
  and/or feed section                              *            *
Rebuild to latest designs and
  technology                                       *            *
Install microprocessor controls                                 *

                                   Xaloy New Castle Ind.

Mills/Calenders
Regrind rolls                                *
Cut connecting gears
Replace bronze sleeve bearings
Make low speed chain couplings
Build motor starters
Build mill bases
Rebuild gear reducers
Install microprocessor controls

Presses
Remachine main cylinder
Furnish hydraulic units
Install microprocessor controls
Rebuild the ram
Rework bolster guides
Build complete control panels
Rework the gland ring
Install microprocessor control
  panels

Internal Mixers
Remachine mixing chamber
Rebuild gears
Heavy equipment handling
  capability
Verify integrity of rebuilt
  parts
Rebuild rotors and grind to
  spec.
Welding capability-hardness
  coating
Rebuild to original specs.
Install/design microprocessor
  control

Extruders
Recut and profile feedscrews                 *
Install new or replace pin
  barrel mixing pins                         *
Redesign screw to fit customer
  needs
Convert drive and gear torque to
  pin barrel technology
Rebuild transmission bearings,
  seals and gears                            *
Apply hardness coating to screw
  and/or feed section                        *
Rebuild to latest designs and
  technology
Install microprocessor controls
COPYRIGHT 2005 Lippincott & Peto, Inc.
No portion of this article can be reproduced without the express written permission from the copyright holder.
Copyright 2005, Gale Group. All rights reserved. Gale Group is a Thomson Corporation Company.

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Publication:Rubber World
Date:Jul 1, 2005
Words:2429
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