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Rebuilding in-house capabilities.

Rebuilding in-house capabilities

The following grid lists the in-house rebuilding capabilities
of rebuilt machinery dealers in four major areas
of rubber processing machinery. The capabilities
listed for each dealer are based on their responses to
a mail questionnaire. Several dealers indicated that they did
not have these capabilities but could arrange for these services
ad were not included in the grid

                                                  Akron        Alsop
                                     Akron        Steel        Indus-
                                    Special       Fabri-       trial
                                   Machinery      cators      Services

Mills/Calenders

Regrind rolls
Cut connecting gears
Replace bronze sleeve bearings                       *
Make low speed chain couplings                                    *
Build motor starters                                              *
Build mill bases                        *            *            *
Rebuild gear reducers                                *            *
Install microprocessor controls                      *            *

Presses

Remachine main cylinder                              *            *
Furnish hydraulic units                              *            *
Install microprocessor controls                      *            *
Rebuild the ram                                      *            *
Rework bolster guides                                *
Build complete control panels                        *            *
Rework the gland ring                                *            *
Install microprocessor
  control panels                                     *            *

Internal Mixers

Remachine mixing chamber
Rebuild gears                                        *            *
Heavy equipment
  handling capability                                *            *
Verify integrity
  of rebuilt parts                                   *            *
Rebuild rotors and
  grind to spec                                      *            *
Welding capability-
  hardness coating                                   *
Rebuild to original specs                            *            *
Install/design
  microprocessor control                             *            *

Extruders

Recut and profile feedscrews
                                                     *            *
Redesign screw to fit
  customer needs
Convert drive and
  gear torque to
  pin barrel technology                              *            *
Rebuild transmission bearings,
  seals and gears                                    *
Apply hardness coating to screw
  and/or feed section
Rebuild to latest designs
  and technology
Install microprocessor controls                      *            *

                                       ASB                      E.H.
                                    Industries    Barwell       Benz

Mills/Calenders

Regrind rolls                                                     *
Cut connecting gears
Replace bronze sleeve bearings
Make low speed chain couplings
Build motor starters
Build mill bases
Rebuild gear reducers
Install microprocessor controls                                   *

Presses

Remachine main cylinder                 *                         *
Furnish hydraulic units                                           *
Install microprocessor controls         *
Rebuild the ram                         *
Rework bolster guides                   *
Build complete control panels           *
Rework the gland ring                   *
Install microprocessor
  control panels                        *                         *

Internal Mixers

Remachine mixing chamber
Rebuild gears
Heavy equipment
  handling capability
Verify integrity
  of rebuilt parts
Rebuild rotors and
  grind to spec
Welding capability-
  hardness coating
Rebuild to original specs
Install/design
  microprocessor control                                          *

Extruders

Recut and profile feedscrews

Redesign screw to fit
  customer needs
Convert drive and
  gear torque to
  pin barrel technology
Rebuild transmission bearings,
  seals and gears                                    *
Apply hardness coating to screw
  and/or feed section
Rebuild to latest designs
  and technology                                     *
Install microprocessor controls                      *

                                                                Davey
                                       BRJ        Commission    Indus-
                                    Engineering    Brokers      tries

Mills/Calenders

Regrind rolls
Cut connecting gears
Replace bronze sleeve bearings                                    *
Make low speed chain couplings
Build motor starters                                              *
Build mill bases                                                  *
Rebuild gear reducers
Install microprocessor controls                                   *

Presses

Remachine main cylinder                                           *
Furnish hydraulic units                 *                         *
Install microprocessor controls                                   *
Rebuild the ram                                                   *
Rework bolster guides                                             *
Build complete control panels           *                         *
Rework the gland ring                   *                         *
Install microprocessor
  control panels                        *                         *

Internal Mixers

Remachine mixing chamber
Rebuild gears
Heavy equipment
  handling capability                                             *
Verify integrity
  of rebuilt parts
Rebuild rotors and
  grind to spec
Welding capability-
  hardness coating
Rebuild to original specs
Install/design
  microprocessor control

Extruders

Recut and profile feedscrews                                      *

Redesign screw to fit
  customer needs
Convert drive and
  gear torque to
  pin barrel technology
Rebuild transmission bearings,
  seals and gears
Apply hardness coating to screw
  and/or feed section
Rebuild to latest designs
  and technology                                     *
Install microprocessor controls                                   *

                                      Davis-
                                     Standard      Ensine        Epco

Mills/Calenders

Regrind rolls
Cut connecting gears
Replace bronze sleeve bearings                                    *
Make low speed chain couplings
Build motor starters
Build mill bases
Rebuild gear reducers                                             *
Install microprocessor controls                                   *

Presses

Remachine main cylinder                                           *
Furnish hydraulic units                                           *
Install microprocessor controls                                   *
Rebuild the ram                                                   *
Rework bolster guides                                             *
Build complete control panels                                     *
Rework the gland ring                                             *
Install microprocessor
  control panels                                                  *

Internal Mixers

Remachine mixing chamber
Rebuild gears
Heavy equipment
  handling capability
Verify integrity
  of rebuilt parts
Rebuild rotors and
  grind to spec
Welding capability-
  hardness coating
Rebuild to original specs                                         *
Install/design
  microprocessor control

Extruders

Recut and profile feedscrews            *            *
                                        *            *
Redesign screw to fit
  customer needs                        *            *
Convert drive and
  gear torque to
  pin barrel technology                 *            *
Rebuild transmission bearings,
  seals and gears                       *            *            *
Apply hardness coating to screw
  and/or feed section                   *            *
Rebuild to latest designs
  and technology                        *            *
Install microprocessor controls         *            *            *

                                       Erie
                                       Mill
                                        &                     Gomaplast
                                      Press       Farrell     Machinery

Mills/Calenders

Regrind rolls                           *            *
Cut connecting gears                    *            *
Replace bronze sleeve bearings          *            *            *
Make low speed chain couplings          *                         *
Build motor starters                    *                         *
Build mill bases                        *            *
Rebuild gear reducers                   *            *            *
Install microprocessor controls         *            *            *

Presses

Remachine main cylinder                 *                         *
Furnish hydraulic units                 *                         *
Install microprocessor controls         *                         *
Rebuild the ram                         *                         *
Rework bolster guides                   *                         *
Build complete control panels           *                         *
Rework the gland ring                   *                         *
Install microprocessor
  control panels                        *                         *

Internal Mixers

Remachine mixing chamber                             *
Rebuild gears                           *            *
Heavy equipment
  handling capability                   *            *            *
Verify integrity
  of rebuilt parts                                   *            *
Rebuild rotors and
  grind to spec                                      *
Welding capability-
  hardness coating                      *            *
Rebuild to original specs                            *
Install/design
  microprocessor control                             *

Extruders

Recut and profile feedscrews                         *
                                                     *
Redesign screw to fit
  customer needs                                     *
Convert drive and
  gear torque to
  pin barrel technology
Rebuild transmission bearings,
  seals and gears                       *                         *
Apply hardness coating to screw
  and/or feed section                   *            *
Rebuild to latest designs
  and technology                                     *            *
Install microprocessor controls         *            *            *

                                                               Hunter
                                     Hancock       Hudson      Hydrau-
                                    Engineering   Machinery     lics

Mills/Calenders

Regrind rolls                           *
Cut connecting gears
Replace bronze sleeve bearings          *
Make low speed chain couplings
Build motor starters
Build mill bases                        *
Rebuild gear reducers                   *
Install microprocessor controls         *

Presses

Remachine main cylinder
Furnish hydraulic units                              *            *
Install microprocessor controls                                   *
Rebuild the ram                                      *
Rework bolster guides
Build complete control panels                        *
Rework the gland ring                                *
Install microprocessor
  control panels                                     *

Internal Mixers

Remachine mixing chamber                *
Rebuild gears                           *
Heavy equipment
  handling capability
Verify integrity
  of rebuilt parts                      *
Rebuild rotors and
  grind to spec                         *
Welding capability-
  hardness coating                      *
Rebuild to original specs               *
Install/design
  microprocessor control                *

Extruders

Recut and profile feedscrews            *

Redesign screw to fit
  customer needs                        *
Convert drive and
  gear torque to
  pin barrel technology
Rebuild transmission bearings,
  seals and gears                       *
Apply hardness coating to screw
  and/or feed section                   *
Rebuild to latest designs
  and technology
Install microprocessor controls         *

                                       Icon        Jarvis         JM
                                    Industries   Industries   Machinery

Mills/Calenders

Regrind rolls                                                     *
Cut connecting gears                                              *
Replace bronze sleeve bearings                                    *
Make low speed chain couplings                                    *
Build motor starters                                              *
Build mill bases                                                  *
Rebuild gear reducers                                             *
Install microprocessor controls                                   *

Presses

Remachine main cylinder                 *                         *
Furnish hydraulic units                 *                         *
Install microprocessor controls         *            *            *
Rebuild the ram                         *                         *
Rework bolster guides                   *                         *
Build complete control panels           *            *            *
Rework the gland ring                   *                         *
Install microprocessor
  control panels                        *                         *

Internal Mixers

Remachine mixing chamber                                          *
Rebuild gears                                                     *
Heavy equipment
  handling capability                                             *
Verify integrity
  of rebuilt parts                                                *
Rebuild rotors and
  grind to spec                                                   *
Welding capability-
  hardness coating                                                *
Rebuild to original specs                                         *
Install/design
  microprocessor control                                          *

Extruders

Recut and profile feedscrews                                      *
                                                                  *
Redesign screw to fit
  customer needs                                                  *
Convert drive and
  gear torque to
  pin barrel technology                                           *
Rebuild transmission bearings,
  seals and gears                       *                         *
Apply hardness coating to screw
  and/or feed section                                             *
Rebuild to latest designs
  and technology                        *                         *
Install microprocessor controls         *                         *

                                     Johnson      Kardner      Klockner
                                    Machinery      Rubber       Desma

Mills/Calenders

Regrind rolls                                        *
Cut connecting gears                                 *
Replace bronze sleeve bearings                       *
Make low speed chain couplings                       *
Build motor starters                                 *
Build mill bases                                     *
Rebuild gear reducers                                *
Install microprocessor controls                      *

Presses

Remachine main cylinder                              *            *
Furnish hydraulic units                 *            *            *
Install microprocessor controls                      *            *
Rebuild the ram                         *            *            *
Rework bolster guides                                *            *
Build complete control panels                        *            *
Rework the gland ring                                *            *
Install microprocessor
  control panels                                     *            *

Internal Mixers

Remachine mixing chamber                             *
Rebuild gears                                        *
Heavy equipment
  handling capability                                *
Verify integrity
  of rebuilt parts                                   *
Rebuild rotors and
  grind to spec                                      *
Welding capability-
  hardness coating                                   *
Rebuild to original specs                            *
Install/design
  microprocessor control                             *

Extruders

Recut and profile feedscrews

Redesign screw to fit
  customer needs
Convert drive and
  gear torque to
  pin barrel technology
Rebuild transmission bearings,
  seals and gears                                    *
Apply hardness coating to screw
  and/or feed section                                *
Rebuild to latest designs
  and technology
Install microprocessor controls

                                                    L&F
                                     Kobelco     Industries
                                     Stewart       (Erie        Mackey
                                     Bolling       Press)       Bowley

Mills/Calenders

Regrind rolls                           *
Cut connecting gears
Replace bronze sleeve bearings          *
Make low speed chain couplings
Build motor starters
Build mill bases                        *
Rebuild gear reducers                   *
Install microprocessor controls         *

Presses

Remachine main cylinder                              *            *
Furnish hydraulic units                              *            *
Install microprocessor controls         *            *            *
Rebuild the ram                         *            *            *
Rework bolster guides                                *            *
Build complete control panels           *            *            *
Rework the gland ring                                *            *
Install microprocessor
  control panels                                     *            *

Internal Mixers

Remachine mixing chamber                *
Rebuild gears                           *
Heavy equipment
  handling capability                   *
Verify integrity
  of rebuilt parts                      *
Rebuild rotors and
  grind to spec                         *
Welding capability-
  hardness coating                      *
Rebuild to original specs               *
Install/design
  microprocessor control                *

Extruders

Recut and profile feedscrews

Redesign screw to fit
  customer needs
Convert drive and
  gear torque to
  pin barrel technology
Rebuild transmission bearings,
  seals and gears
Apply hardness coating to screw
  and/or feed section                   *
Rebuild to latest designs
  and technology                        *
Install microprocessor controls         *

                                                    New          NFM
                                                   Castle       Iddon
                                      M.I.R.     Industries    Limited

Mills/Calenders

Regrind rolls                           *            *
Cut connecting gears
Replace bronze sleeve bearings          *                         *
Make low speed chain couplings
Build motor starters                                              *
Build mill bases                        *                         *
Rebuild gear reducers                   *                         *
Install microprocessor controls                                   *

Presses

Remachine main cylinder                 *
Furnish hydraulic units
Install microprocessor controls
Rebuild the ram                         *
Rework bolster guides
Build complete control panels
Rework the gland ring                   *
Install microprocessor
  control panels

Internal Mixers

Remachine mixing chamber                *
Rebuild gears                           *
Heavy equipment
  handling capability                   *
Verify integrity
  of rebuilt parts                      *
Rebuild rotors and
  grind to spec                         *
Welding capability-
  hardness coating                      *
Rebuild to original specs               *
Install/design
  microprocessor control

Extruders

Recut and profile feedscrews            *            *            *
                                        *            *            *
Redesign screw to fit
  customer needs                        *            *            *
Convert drive and
  gear torque to
  pin barrel technology                              *            *
Rebuild transmission bearings,
  seals and gears                       *            *            *
Apply hardness coating to screw
  and/or feed section                   *            *            *
Rebuild to latest designs
  and technology                                     *            *
Install microprocessor controls                      *            *

                                       NFM                       OEM
                                     Welding     Northeast      Press
                                    Engineers    Millwright    Systems

Mills/Calenders

Regrind rolls                           *            *
Cut connecting gears                    *            *
Replace bronze sleeve bearings          *            *
Make low speed chain couplings                       *
Build motor starters                                 *
Build mill bases                        *            *
Rebuild gear reducers                   *            *
Install microprocessor controls         *            *            *

Presses

Remachine main cylinder                 *                         *
Furnish hydraulic units                 *                         *
Install microprocessor controls         *                         *
Rebuild the ram                         *                         *
Rework bolster guides                   *                         *
Build complete control panels           *                         *
Rework the gland ring                   *                         *
Install microprocessor
  control panels                        *                         *

Internal Mixers

Remachine mixing chamber                             *
Rebuild gears                                        *
Heavy equipment
  handling capability                   *            *            *
Verify integrity
  of rebuilt parts                                   *
Rebuild rotors and
  grind to spec                         *            *
Welding capability-
  hardness coating                      *            *
Rebuild to original specs                            *
Install/design
  microprocessor control                             *

Extruders

Recut and profile feedscrews            *            *
                                        *            *
Redesign screw to fit
  customer needs                        *            *
Convert drive and
  gear torque to
  pin barrel technology                 *            *
Rebuild transmission bearings,
  seals and gears                       *            *
Apply hardness coating to screw
  and/or feed section                   *            *
Rebuild to latest designs
  and technology                        *            *
Install microprocessor controls         *            *

                                       Old                     Reliable
                                       Mill         RAK         Rubber
                                      Sales       Machine     & Plastic

Mills/Calenders

Regrind rolls                           *            *            *
Cut connecting gears                                 *            *
Replace bronze sleeve bearings                       *            *
Make low speed chain couplings                       *            *
Build motor starters                                 *            *
Build mill bases                                     *            *
Rebuild gear reducers                   *            *            *
Install microprocessor controls                      *            *

Presses

Remachine main cylinder                              *            *
Furnish hydraulic units                              *            *
Install microprocessor controls                      *            *
Rebuild the ram                                      *            *
Rework bolster guides                                *            *
Build complete control panels                        *            *
Rework the gland ring                                *            *
Install microprocessor
  control panels                                     *            *

Internal Mixers

Remachine mixing chamber                             *            *
Rebuild gears                           *            *            *
Heavy equipment
  handling capability                                *            *
Verify integrity
  of rebuilt parts                                   *            *
Rebuild rotors and
  grind to spec                                      *            *
Welding capability-
  hardness coating                                   *            *
Rebuild to original specs                            *            *
Install/design
  microprocessor control                             *            *

Extruders

Recut and profile feedscrews                                      *
                                        *                         *
Redesign screw to fit
  customer needs                                                  *
Convert drive and
  gear torque to
  pin barrel technology                                           *
Rebuild transmission bearings,
  seals and gears                                                 *
Apply hardness coating to screw
  and/or feed section                                             *
Rebuild to latest designs
  and technology                                                  *
Install microprocessor controls                                   *

                                      Rogers       Rubber
                                    Industrial      City
                                     Products    Machinery      Rutil

Mills/Calenders

Regrind rolls                                        *
Cut connecting gears                                 *
Replace bronze sleeve bearings                       *
Make low speed chain couplings                       *
Build motor starters                                 *
Build mill bases                                     *
Rebuild gear reducers                                *
Install microprocessor controls                      *

Presses

Remachine main cylinder                 *            *            *
Furnish hydraulic units                 *            *            *
Install microprocessor controls         *            *            *
Rebuild the ram                         *            *            *
Rework bolster guides                   *            *            *
Build complete control panels           *            *            *
Rework the gland ring                   *            *            *
Install microprocessor
  control panels                        *            *            *

Internal Mixers

Remachine mixing chamber
Rebuild gears
Heavy equipment
  handling capability
Verify integrity
  of rebuilt parts
Rebuild rotors and
  grind to spec
Welding capability-
  hardness coating
Rebuild to original specs
Install/design
  microprocessor control                             *

Extruders

Recut and profile feedscrews

Redesign screw to fit
  customer needs
Convert drive and
  gear torque to
  pin barrel technology
Rebuild transmission bearings,
  seals and gears                                    *
Apply hardness coating to screw
  and/or feed section
Rebuild to latest designs
  and technology                                                  *
Install microprocessor controls                      *            *

                                                               Soberay
                                                                 and
                                    Scantland     Skinner        Sons
                                    Industries     Engine        Ltd.

Mills/Calenders

Regrind rolls                                                     *
Cut connecting gears                                              *
Replace bronze sleeve bearings                                    *
Make low speed chain couplings                                    *
Build motor starters                                              *
Build mill bases                                                  *
Rebuild gear reducers                                             *
Install microprocessor controls                                   *

Presses

Remachine main cylinder                 *                         *
Furnish hydraulic units                 *                         *
Install microprocessor controls         *                         *
Rebuild the ram                         *                         *
Rework bolster guides                   *                         *
Build complete control panels           *                         *
Rework the gland ring                   *                         *
Install microprocessor
  control panels                        *                         *

Internal Mixers

Remachine mixing chamber                             *            *
Rebuild gears                                        *            *
Heavy equipment
  handling capability                                *            *
Verify integrity
  of rebuilt parts                                   *            *
Rebuild rotors and
  grind to spec                                      *            *
Welding capability-
  hardness coating                                   *            *
Rebuild to original specs                            *            *
Install/design
  microprocessor control                             *            *

Extruders

Recut and profile feedscrews
                                                     *
Redesign screw to fit
  customer needs                        *
Convert drive and
  gear torque to
  pin barrel technology                 *
Rebuild transmission bearings,
  seals and gears                       *                         *
Apply hardness coating to screw
  and/or feed section                   *            *            *
Rebuild to latest designs
  and technology
Install microprocessor controls         *

Rebuilding in-house capabilities

                                      Soberay     Technical
                                      Machine      Machine     Thyssen-
Mills/Calenders                        & Eq.        Prod.       Krupp

Regrind rolls                            *            *
Cut connecting gears                     *            *
Replace bronze sleeve bearings           *            *            *
Make low speed chain couplings           *            *
Build motor starters                     *
Build mill bases                         *            *
Rebuild gear reducers                    *            *
Install microprocessor controls          *            *

Presses

Remachine main cylinder                  *            *            *
Furnish hydraulic units                  *            *            *
Install microprocessor controls          *            *            *
Rebuild the ram                          *            *            *
Rework bolster guides                    *            *            *
Build complete control panels            *            *            *
Rework the gland ring                    *            *            *
Install microprocessor
  control panels                         *            *            *

Internals Mixers

Remachine mixing chamber                 *            *            *
                                         *            *            *
Heavy equipment
  handling capability                    *            *            *
Verify integrity of rebuilt parts        *            *            *
Rebuild rotors and grind to spec         *            *            *
Welding capability-
  hardness coating                       *            *            *
Rebuild to original specs                *            *            *
Install/design
  microprocessor control                 *            *            *

Extruders

Recut and profile feedscrews             *                         *
Install new or replace pin
  barrel mixing pins                     *                         *
Redesign screw to fit
  customer needs                         *                         *
Convert drive and gear torque
  to pin barrel technology               *
Rebuild transmission
  bearings, seals and gears              *
Apply hardness coating to
  screw and/or feed section              *                         *
Rebuild to latest designs
  and technology                         *
Install microprocessor controls          *

                                        U.S.                     Videx
                                      Molding       Vander       Equip-
Mills/Calenders                      Machinery       Kemp         ment

Regrind rolls
Cut connecting gears
Replace bronze sleeve bearings
Make low speed chain couplings
Build motor starters
Build mill bases
Rebuild gear reducers
Install microprocessor controls

Presses

Remachine main cylinder
Furnish hydraulic units                  *            *
Install microprocessor controls
Rebuild the ram
Rework bolster guides                    *            *
Build complete control panels
Rework the gland ring
Install microprocessor
  control panels

Internals Mixers

Remachine mixing chamber

Heavy equipment
  handling capability                                 *
Verify integrity of rebuilt parts
Rebuild rotors and grind to spec
Welding capability-
  hardness coating
Rebuild to original specs
Install/design
  microprocessor control

Extruders

Recut and profile feedscrews
Install new or replace pin
  barrel mixing pins
Redesign screw to fit
  customer needs
Convert drive and gear torque
  to pin barrel technology
Rebuild transmission
  bearings, seals and gears                                        *
Apply hardness coating to
  screw and/or feed section
Rebuild to latest designs
  and technology
Install microprocessor controls                                    *

                                        Wayne         West
                                       Machine       Coast
Mills/Calenders                         & Die        Rubber

Regrind rolls                                          *
Cut connecting gears                                   *
Replace bronze sleeve bearings                         *
Make low speed chain couplings                         *
Build motor starters                                   *
Build mill bases                                       *
Rebuild gear reducers                                  *
Install microprocessor controls                        *

Presses

Remachine main cylinder                                *
Furnish hydraulic units                                *
Install microprocessor controls                        *
Rebuild the ram                                        *
Rework bolster guides                                  *
Build complete control panels                          *
Rework the gland ring                                  *
Install microprocessor
  control panels                                       *

Internals Mixers

Remachine mixing chamber                               *
                                                       *
Heavy equipment
  handling capability                                  *
Verify integrity of rebuilt parts                      *
Rebuild rotors and grind to spec                       *
Welding capability-
  hardness coating                                     *
Rebuild to original specs                              *
Install/design
  microprocessor control                               *

Extruders

Recut and profile feedscrews              *
Install new or replace pin
  barrel mixing pins                      *
Redesign screw to fit
  customer needs                          *
Convert drive and gear torque
  to pin barrel technology
Rebuild transmission
  bearings, seals and gears                            *
Apply hardness coating to
  screw and/or feed section               *            *
Rebuild to latest designs
  and technology                          *
Install microprocessor controls                        *
COPYRIGHT 2003 Lippincott & Peto, Inc.
No portion of this article can be reproduced without the express written permission from the copyright holder.
Copyright 2003, Gale Group. All rights reserved. Gale Group is a Thomson Corporation Company.

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Publication:Rubber World
Date:Jul 1, 2003
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