Chemical and Anatomical Properties of Dendrocalamus giganteus Sheaths as Pulp Fiber.
During the last decade, bamboo plantations have been established in large areas of China to supply bamboo culms to the pulp and paper industry, producing large quantities of bamboo sheaths as the typical residue of the bamboo forest, as alternatives to depleting timber resources. Bamboo shoots are usually wrapped tightly in overlapping sheaths to protect and support their elongating nodes and internodes. When internode elongation is complete, the sheaths dry out and eventually fall off. Most sheaths are scattered in situ and decompose to enrich soil fertility or are collected for use as firewood by local farming households. An estimated 15.7 million tons of bamboo sheaths are available annually in China (Zhao et al. 2013). Yunnan Province has China's greatest diversity of bamboo species and is very interested in making the most of its bamboo resources. No studies, to our knowledge, have been conducted on whether bamboo sheaths would be an effective and appropriate source of cellulosic fibers for paper making, and little is known about their basic properties.
Dendrocalamus giganteus is a sympodial bamboo species found largely in southern and southeastern Asian countries (Cheng et al. 2015). In China, D. giganteus plantations are among the largest of all forest crops, especially in south and southwest Yunnan Province, and such plantations are expanding rapidly (Cheng et al. 2015). Those plantations generate large and increasing quantities of sheath residues each year. Traditionally, this bamboo species is the most abundant local resource for construction wood, edible bamboo shoots, and highly elastic bamboo strips for weaving of household and farm tools. Wang et al. (2008) studied the anatomical and chemical properties of 10 major bamboo culms in Yunnan Province and suggested that D. giganteus culms would be the most suitable as pulp fiber. Little is known about the anatomical and chemical properties of its sheaths, however, and their potential for industrial use as raw pulp material has yet to be explored.
Knowledge about anatomical and chemical properties is fundamental to identifying ideal raw materials and residues for paper making. In this study, we characterized the anatomical and chemical properties of D. giganteus sheaths in various growth stages and evaluated their potential as pulp fiber.
Materials and Methods
D. giganteus sheaths were collected in August 2015 from a bamboo plantation at the nursery center of the Xinping County, Forestry Bureau, in Yunnan Province, China (24[degrees]04'89"N, 101[degrees]98'33"E; altitude, 1,605 m). August is the prime season for D. giganteus shoots. Sheaths from three growth stages were collected, including (1) shoot sheaths, which are tender, light purple or brown, and tightly enclose 2-week-old shoots; (2) culm sheaths, which are hard, fragile, brown with black hair, and embrace internodes of 1- to 3-month-old culms; and (3) shedding sheaths, which are hard, dark brown, and have fallen to the ground from 12-month-old culms. The bamboo attains its maximal culm height in about 3 months, after which the sheaths gradually dry up but still contain the internodes when they fall off. Sheath samples were chipped into strips (2 by 50 mm) and fixed in formalin-acetic acid alcohol (45% ethanol, 0.25% acetic acid, and 1.85% formaldehyde).
Determination of anatomical properties.--To study the vascular bundles, samples were preserved in a mixture of 50 percent ethanol, 10 percent glycerin, and 40 percent water for maceration (Lybeer et al. 2006). Because the bamboo sheaths are hard and fragile, they were difficult to cut with a rotary or sliding microtome if the samples were embedded in paraffin or polyethylene glycol, so Technovit 7100 resin was used instead. After dehydration in a graded series of ethanol (50%, 70%, 80%, 90%, and 100%), the sheath samples were permeated with 100 mL of base liquid plus 1 g of hardener I for 12 hours and then embedded in 15 mL of preparation solution with 1 mL of hardener 11. When the embedded sheath samples were dry and hard, transverse sections were cut to 3 to 5 pm thick with a conventional rotary microtome (Leica RM 2165). Sections were then stained with Toluidine Blue O solution for 30 seconds and mounted in Canada balsam (Abies balsamea) medium. The sections were observed and photographed with a video camera linked to an inverted fluorescent microscope (Nikon E400) and a Lenovo desktop computer.
To measure fiber dimensions, sheath samples were macerated with Jeffrey's solution (a 1:1 mixture of 10% nitric acid and 10% chromic acid; Jeffrey 1917) for 36 to 72 hours. Then, the samples were washed five times in distilled water. A minimum of 150 intact and straight fibers from each sample, totaling 451 fibers, were measured with a microscope (Phoenix PH100-3B41L-1PL) to obtain data on fiber length and width, wall thickness, and lumen diameter with an objective lense at X10, X20, and X40, respectively. The slenderness ratio (fiber length/fiber width) and the Runkel ratio [(2 X fiber cell wall thickness)/fiber lumen diameter] were calculated according to the fiber dimensions measured.
Determination of chemical properties.--The sheath samples were oven-dried at 60[degrees]C for 24 hours and then ground with a Wiley mill. Ground material was passed through a 40-mesh sieve but retained on a 60-mesh screen for subsequent chemical analyses. We conducted chemical analyses based on the methods from the Chinese National Standards for Testing and Materials (CNSTM). Each test was performed in triplicate. Following the standard for ash--GB/T 2677.3-93 (CNSTM 1993)--samples were carbonized in a porcelain crucible on an electric stove, ignited at 575[degrees]C [+ or -] 25[degrees]C for 2 hours in a muffle furnace, and then weighed. Ash samples were removed from the muffle furnace and cooled to room temperature. Then, following the standard for silicon dioxide (Si[o.sub.2])--GB/T 7978-87 (CNSTM 1987)--5 mL of HC1 (6 mol/L) was added and evaporated in a steam bath. After three repetitions, the residue was rinsed in distilled water, filtered, moved to the muffle furnace for heating at 575[degrees]C [+ or -] 25[degrees]C for 2 hours, and then weighed. Following the standard for toluene--alcohol extractives--GB/T 10741-89 (CNSTM 1989)--samples were packaged with filter paper and put in a Soxhlet extractor for 6 hours for water-bath extraction with a benzene--alcohol solution (2:1) and weighed.
After the 6-hour water-bath extraction, samples were moved into a conical flask per the standards for lignin--GB/T 2677.8-94 (CNSTM 1994) and GB/T 10337-2008 (CNSTM 2008)--and 15 mL of sulfuric acid (72%) was used for a 2-hour water bath. Then, distilled water was added to 560 mL, and after a 4-hour water bath, the solution was filtered, rinsed with distilled water, dried, and weighed for acid-insoluble lignin. The filtrate of the acid-insoluble lignin was collected and measured. The absorbance at 205 nm was determined by ultraviolet spectrophotometer (752 N Hengping) as acid-soluble lignin.
The holocellulose standard--GB/T 2677.10-95 (CNSTM 1995)--was followed after the 6-hour water-bath extraction. Samples were moved to a conical flask, and 65 mL of distilled water, 0.5 mL of acetic acid, and 0.75 g of sodium chlorite were added. After a 1-hour water bath at a constant temperature of 75[degrees]C, 0.5 mL of acetic acid and 0.75 g of sodium chlorite were added. The procedure was repeated four times until the material turned white. The solution was then filtered and washed with distilled water until the filtrate was not acidic. Finally, the residue was washed three times with acetone, dried, and weighed.
Data analysis.--We conducted the statistical analyses for the experiments and compared one-way analyses of variance using the least-significant difference method to determine the level of significance at P [less than or equal to] 0.05.
Results and Discussion
The leathery culm sheath of D. giganteus is among the largest of the bamboo species (Fig. 1 A) and is reported to be 42 to 45 cm long and 50 to 55 cm wide (Sarma and Pathak 2004). Abundant longitudinal and transversal vascular bundles can be observed between the adaxial and abaxial epidermis (Fig. IB). After internode elongation is complete, the sheaths of D. giganteus quickly dry and easily fall off (Yi et al. 2008); therefore, bamboo stands can produce large quantities of sheaths each year.
In bamboo plants, the anatomical structure of their vascular bundles is reported to be correlated with the mechanical properties of their bamboo culms (Mohmod 1993). Therefore, the anatomical characteristics of vascular bundles in the culm sheaths of D. giganteus were studied. A transverse section of a D. giganteus sheath showed two vascular bundle types--undifferentiated and differentiated--from the abaxial to the adaxial epidermis (Figs. 1B and 1C), based on the classifications of Wen and Chou (1984). Some of the undifferentiated vascular bundles contained only protoxylem transport tissues (Fig. 1B). Differentiated vascular bundles were largely observed in the middle of the culm sheaths, whereas the undifferentiated ones were primarily close to the abaxial epidermis (Fig. 1C). More fibers were observed in phloem sheaths than in protoxylem sheaths. In addition, parenchyma] cells adjoining differentiated vascular bundles were usually decomposed and formed air cavities (Fig. 1D).
Fiber morphology has an important effect on the physical properties of pulp. The fiber morphological characteristics of the D. giganteus sheaths and their comparisons with other common paper-making fibers are summarized in Table 1.
Fiber length has a significant effect on the tearing and tensile strength of paper (Wang et al. 2008, Yang et al. 2008). The fiber length for the D. giganteus sheaths ranged from 0.37 to 5.10 mm (Table 1), and its mean value was 1.10 mm. According to the provisions of the International Association of Wood Anatomists, fiber lengths less than 0.90 mm are defined as short fiber, those greater than 1.60 mm are long fibers, and those in between are medium fibers. As such, D. giganteus sheaths produce medium-length fibers (Yang et al. 2008). The frequency distribution of fiber lengths is used to determine the matched rate of different types of pulp materials and is an important indicator for evaluating the quality of raw materials. Fibers largely distributed in the longer ranges with higher frequencies suggest pulps of high quality. The frequency histogram of D. giganteus sheath fiber lengths showed most fibers were concentrated in a range from 0.75 to 1.75 mm (Fig. 2). The mean fiber length was 1.10 mm, and lengths of 1.00 mm or greater accounted for more than half of the total.
The D. giganteus sheath fibers were shorter than those of its culms (2.72 mm) but longer than those of wheat straw (0.74 mm) and cotton stalk (0.83 mm) and were comparable to canola stalks (1.17 mm; Table 1).
Variability in fiber length among the sheaths at the three growth stages is shown in Table 2. The longest fibers were found in culm sheaths, and these fibers were significantly longer than those of the shoot (P = 0.000) and shedding sheaths (P = 0.020). Fiber width varied by stage of growth, however, with shoot sheaths being wider than shedding sheaths, which were wider than culm sheaths. The width value of culm sheaths was significantly smaller than that of shoot (P = 0.000) and shedding sheaths (P = 0.002).
Statistically significant differences were observed in the slenderness ratio of the three sheath growth stages (P = 0.000). Culm sheaths had the highest slenderness ratio at 101.73, whereas shoot sheaths had the smallest value at 61.11. High slenderness ratios enhance the strength of paper sheets, and fibers with higher slenderness ratios are longer, thinner, and more resistant to tearing (Nasser et al. 2015). In general, acceptable values for the slenderness ratio of pulp fibers are those greater than 33 (Rudi et al. 2016), and good pulp fiber ratios need to be greater than 100: the greater the ratio value, the better for paper strength (Wang et al. 2008; Yang et al. 2008). The slenderness ratio of the culm sheath from D. giganteus was well suited as a raw material for pulp. Moreover, the mean value of the slenderness ratio of the D. giganteus sheath was greater than those from other traditional farm crop residues, such as canola stalks (50.83), wheat straw (56.06), and cotton stalk (42.35; Table 1).
Overall, the fiber wall of the D. giganteus sheath (2.66 [micro]m) was thinner than those of the culm (7.87 [micro]m), canola stalk (5.26 [micro]m), wheat straw (4.59 [micro]m), and cotton stalk (3.40 [micro]m; Table 1). The fiber wall of shoot sheaths (2.91 [micro]m) was thicker than the fiber wall at either the culm (2.54 [micro]m) or shedding stage (2.51 [micro]m; Table 2), which might be due to decreased water content or some decomposing and reuse of the components of the fiber walls. Shedding sheaths had the widest mean for the fiber lumen diameter (9.31 [micro]m), and the difference between the shedding and shoot sheaths and the culm sheaths was significant (P = 0.000). A Runkel ratio is one of the criteria for assessing the suitability of fibrous materials for the paper industry (Wu 1997, Wang et al. 2008). Higher Runkel ratios have lower paper strength, especially for burst, tear, and tensile indices (Nasser et al. 2015). Fibers with a Runkel ratio less than 1 are considered to be ideal for paper making, because they are more flexible and collapse easily so that sheets can be produced with enhanced bonding of the fibers (Nasser et al. 2015). The largest Runkel ratio for the D. giganteus sheaths was observed in culm sheaths (0.75), and the smallest was for shedding sheaths (0.57). The mean Runkel ratio for D. giganteus sheaths was 0.69; accordingly, D. giganteus sheaths were found to be good pulp fiber.
The average proportions of the main chemical constituents measured for the D. giganteus sheaths were 3.21 percent ash, 1.50 percent Si[O.sub.2], 2.66 percent toluene--alcohol extracts, 1.72 percent acid-soluble lignin, 21.65 percent acid-insoluble lignin, and 70.17 percent holocellulose (Table 3). The chemical compositions of sheaths showed significant variability among the different growth stages.
The ash and Si[O.sub.2] contents were greater in the sheaths than in culms, implying a greater consumption of pulping chemicals and more difficulties in recovering the cooking liquor (Nasser et al. 2015). However, the ash content was still much less than that of other forest or agricultural residues reported in literature (Table 3). Ash content showed great variability among the three sheath age groups. Shoot sheaths had significantly greater ash content (4.32%), whereas shedding sheaths had relatively less (2.41%). Low ash content indicates high pulp yield from the pulping process (Lopez et al. 2004). Shoot sheaths had relatively lower levels of Si[O.sub.2] (1.36%), whereas culm sheaths had the most Si[O.sub.2] (1.63%).
The toluene--alcohol extractable content of the shoot sheaths was the highest (3.46%) and was significantly higher than that of the culm sheaths (P = 0.027). Higher extractives contents are advantageous for resistance to decay and provide good strength in fiber processing (Abdul Khalil et al. 2006).
Acid-insoluble lignin content was also lower in shoot sheaths (21.53%), culm sheaths (21.15%), and shedding sheaths (22.28%) than in bamboo culms (23.70%). The total lignin content was also lower in sheaths (23.70%) than in tea waste (36.94%) but higher than in canola stalks (17.30%), wheat straw (15.30%), pineapple leaves (4.28%), corn stalks (7.30%), and Napier grass (10.8%; Table 3). Lignin functions as an adhesive to bind cellulose together in the fiber. Lower lignin content is commonly found in nonwood fibers, making the fiber strength greater and harder to break (Tran 2006). The lignin content was greatest for shedding sheaths (23.86%), followed by shoot sheaths (23.70%) and then culm sheaths (22.55%). Lignin is an undesirable polymer, and its removal in pulping requires higher amounts of energy and chemicals (Abdul Khalil et al. 2006). Therefore, more attention should be given to lignin removal during pulping. Overall, the mean lignin content (23.37%) places D. giganteus sheaths in the range (11% to 27%) reported for other nonwoody biomass and close to the ranges for North American softwoods (24% to 37%) and hardwoods (17% to 30%; Li et al. 2007).
The mean holocellulose content of D. giganteus sheaths (70.17%) was comparable to those of canola stalks (73.60%), and wheat straw (74.50%) but slightly lower than those of pineapple leaves (85.7%), corn stalks (82.1%), and Napier grass (80.4%). Culm sheaths contained the most holocellulose (76.98%), followed by shedding sheaths (67.21%) and then shoot sheaths (66.31%). Holocellulose is a combination of cellulose and hemicellulose. Greater holocellulose content produces better-quality paper (Daud et al. 2014). The holocellulose content of D. giganteus sheath was comparable to those of other forest or agricultural residues found in the literature (Table 3).
The chemical properties of D. giganteus sheaths suggest they have good potential as alternative cellulosic fibers for pulp and paper-making industries.
Undifferentiated and differentiated vascular bundles were observed in D. giganteus sheaths. More fibers were contained in the phloem sheaths than in the protoxylem sheaths. The parenchyma cells adjoining the differentiated vascular bundles showed decomposition and formed air cavities.
Fiber morphology at various growth stages of the D. giganteus sheaths demonstrated moderate differences. The fibers can be classified as short- and medium-sized fibers. Both the slenderness ratio and Runkel ratio showed the sheaths are well suited as a raw material for paper making.
The chemical composition at the various growth stages also demonstrated some differences. The ash and Si[O.sub.2] contents in D. giganteus sheaths were greater than those in culms but were still lower than those in other nonwood pulp fiber resources. The lignin and holocellulose contents were comparable in culms and other typical pulp fiber resources.
D. giganteus sheaths have a promising potential as pulp fiber or for making high-quality paper when mixed with culm pulp. Bamboo sheaths can be used as an alternative to fulfill the demand for pulp by the paper industry to help prevent the depletion of forest resources.
The research was funded by Yunnan Provincial Key Disciplines (Biology) Construction Project (50097505), China National Science Foundation (31560196 and 31460169), Yunnan Provincial Science Foundation (2015FB150), and PhD Candidate Innovation Project supported by Forestry First Discipline Degree program of Southwest Forestry University.
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The authors are, respectively, Assistant Professor, Southwest Forestry Univ., and Key Lab. of Biodiversity Conservation in Southwest China, China's State Forestry Admin., Yunnan, Kunming, People's Republic of China (email@example.com); and Assistant Professor (firstname.lastname@example.org), Associate Professor (email@example.com), Professor (firstname.lastname@example.org), and Professor (email@example.com [corresponding author]), Southwest Forestry Univ., Yunnan, Kunming, People's Republic of China. This paper was received for publication in January 2017. Article no. 17-00002.
[c]Forest Products Society 2017.
Forest Prod. J. 67(7/8):474-480.
Table 1.-- Fiber basic index for Dendrocalamus giganteus sheaths at various growth stages, with a comparison to D. giganteus culms and other common pulp fibers. Parameters and Length Width Slenderness Wall comparisons (mm) ([micro]m) ratio thickness ([micro]m) Maximum 5.10 31.20 245.00 7.80 Minimum 0.37 5.20 20.50 0.65 Mean 1.10 14.05 82.80 2.66 Culm (a) 2.72 26.37 103.20 7.87 Canola stalk (b) 1.17 23.02 50.83 5.26 Wheat straw (c) 0.74 13.20 56.06 4.59 Cotton stalk (d) 0.83 19.60 42.35 3.40 Parameters and Lumen diameter ([micro]m) Runkel ratio comparisons Maximum 20.80 3.00 Minimum 2.60 0.14 Mean 8.74 0.69 Culm (a) 2.16 3.64 Canola stalk (b) 12.50 0.84 Wheat straw (c) 4.02 2.28 Cotton stalk (d) 12.80 0.53 (a) From Wang et al. (2008). (b) From Enayati et al. (2009). (c) From Deniz et al. (2004). (d) From Veneris et al. (2004). Table 2.--Fiber characteristics of Dendrocalamus giganteus sheaths at three different growth stages (a) Stage Length Width Slenderness Wall Lumen (mm) ([micro]rn) ratio thickness diameter ([micro]m) ([micro]m) Shoot 0.85 A 14.67 A 61.11 A 2.91 A 8.86 A sheaths Culm 1.27 B 13.14 B 101.73 B 2.54 B 8.06 B sheaths Shedding 1.18 C 14.33 A 85.43 C 2.51 B 9.31 A sheaths Mean 1.10 14.05 82.80 2.66 8.74 Stage Runkel ratio Shoot 0.69 A sheaths Culm 0.75 B sheaths Shedding 0.57 B sheaths Mean 0.69 (a) Values followed by the same letter within the same column are not significantly different at P < 0.05 probability. Table 3.--Mean values (%) of major chemical constituents of Dendrocalamus giganteus sheaths at various growth stages and comparisons with D. giganteus culms and other common pulp fibers. (a) Stages and Ash Si[O.sub.2], Toluene--alcohol comparisons extracts Shoot sheaths 4.32 A 1.36 A 3.46 A Culm sheaths 2. 91 B 1.63 B 1.72 B Shedding sheaths 2.41 C 1.52 AB 2.78 AB Mean 3.21 1.50 2.66 Culm (b) 1.33 0.66 4.90 Canola stalk (c) 8.20 -- -- Wheat straw (d) 4.70 -- -- Pineapple leaf (c) 4.50 -- -- Corn stalk (c) 24.90 -- -- Napier grass (c) 14.6 -- -- Tea waste (f) 4.53 -- 15.22 Stages and Acid-soluble Acid-insoluble Total Holocellulose comparisons lignin lignin lignin Shoot sheaths 2.17 A 21.53 AB 23.70 A 66.31 A Culm sheaths 1.40 B 21.15 A 22.55 B 76.98 B Shedding sheaths 1.58 B 22.28 B 23.86 A 67.21 A Mean 1.72 21.65 23.37 70.17 Culm (b) -- 23.70 -- 46.90 Canola stalk (c) -- -- 17.30 73.60 Wheat straw (d) -- -- 15.30 74.50 Pineapple leaf (c) -- -- 4.28 85.7 Corn stalk (c) -- -- 7.30 82.1 Napier grass (c) -- -- 10.8 80.4 Tea waste (f) -- -- 36.94 60.81 (a) Means followed by the same letter within the same column are not significantly different at P < 0.05 probability. (b) From Wang et al. (2008). (c) From Enayati et al. (2009). (d) From Deniz et al. (2004). (c) From Daud et al. (2014). (f) From Tutus et al. (2015).
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|Author:||Zhan, Hui; Niu, Zhao-Hui; Li, Mao-biao; Wang, Chang-ming; Wang, Shu-guang|
|Publication:||Forest Products Journal|
|Date:||Nov 1, 2017|
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