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Aflatoxins contamination in processed cassava in Malawi and Zambia.

INTRODUCTION

Cassava (Manihot esculenta Crantz) is a major staple food crop across tropical sub- Saharan Africa [1]. In Malawi and Zambia it is the second most important staple (after maize) nourishing over 30% of the population. Besides being an important food, cassava has huge potential for industrial application in the plywood, confectionery, feed and pharmaceutical sectors [2, 3, 4].

As cassava is highly perishable, it is often processed into dry forms such as kadonoska (1), kanyakaska (2), makaka (3), fermented and unfermented flour to increase shelf life. Kadonoska, kanyakaska and makaka are processed into flour for nsima (4) (nshima in Zambia) or confectioneries or stored for later use. However, poor drying during processing or storage, especially during the rainy season, often results in contamination by fungi such as Aspergillus, Fusarium and Penicillium. This is because rain/drizzles may fall on the drying products and predispose them to mould growth as drying is often done in the open and unprotected areas.

Many of the Aspergillus fungi, especially A. flavus and A. parasiticus, produce aflatoxins which are a major health concern to man and livestock because of their acute and chronic health effects. Aflatoxins pose the greatest risk to health in tropical Africa because of their widespread prevalence and high toxicity [5] and have been known to be carcinogenic (cause liver and esophageal cancer), immune system suppressing [6, 7] and anti-nutritional contaminants in many food commodities [8] and even to cause death. In addition, they have been reported to compromise vaccine efficacy in experimental animals [9, 10]. Aflatoxins' role in reduction of child growth and development has also been reported [11]. Since chronic diseases in developing countries are underreported, the actual health impacts of aflatoxins may be higher than what is known.

Studies in Uganda, Kenya, and Democratic Republic of Congo, Tanzania, Thailand, Brazil and Indonesia have shown that processed cassava can be contaminated with aflatoxins to various levels [3, 5, 12, 13, 14, 15]. However, in the Southern Africa region, there is little information on the level of aflatoxin contamination in processed cassava that would enable consumers to take precautionary measures against consumption of such products. The present paper reports on the results of a survey appraisal that was conducted in Malawi and Zambia to assess the aflatoxin situation of locally processed cassava products.

MATERIALS AND METHODS

The study was conducted during the rainy season (November to May) of 2008 and 2009 in Malawi and the rainy season of 2009 in Zambia. The rainy season was targeted because mould growth during processing or storage is a problem during this period due to high humidity [16].

In Malawi, samples of processed cassava products, each weighing 1 kg, were randomly collected from households in main cassava growing districts of Mulanje, Chiradzulu (confectionery processing warehouse), Zomba and Mangochi in the southern region; Nkhotakota and Kasungu in the central region and Rumphi, Mzimba (Mzuzu market) and Nkhata Bay in the northern region. Some samples were collected purposefully from main processing units in Lilongwe and Blantyre. A total of 92 samples comprising makaka, kanyakaska, kadonoska, fermented and unfermented flour, scrapes and grates were collected in February 2008 and another 88 samples comprising makaka, fermented flours, kanyakaska and kadonoska were collected in March 2009. More samples (>80%) were collected in Nkhata Bay and Nkhotakota because of the abundance of the processed products in the area.

The 2008 samples were analyzed for fungal and aflatoxins B1, B2, G1 and G2 contamination using the Romer mini-column method. Due to the lower sensitivity of this method (limit of detection of 2 [micro]g/kg) the samples that were collected in 2009 were analyzed using the VICAM AflaTest[R] immunoaffinity fluorometric method [17] (limit of detection of 1 [micro]g/kg) that quantifies total aflatoxin (B1+B2+G1+G2) concentrations using AflaTest[R] Fluorometer Series-4.

In Zambia, a total of 22 samples, 21 of dried chips and 1 of flour, each weighing 1 kg, were collected in April 2009 from farmers and market places in Mansa and Mwense districts in Luapula province, Kasama and Luwingu districts in Northern province, Kabompo and Solwezi districts in Northwestern province, Kaoma and Lukulu districts in Western province and Ndola district in Copperbelt province. The districts were purposefully selected as they were potential areas for cassava production, processing and utilization. However, the collection of samples within each district targeted areas where processed cassava was likely to be found such as homes and market places. The samples collected were from the previous dry season's harvest hence were about a year old. Many farmers do not keep their processed cassava for that long hence the limited samples collected in Zambia. The samples were analyzed for total aflatoxins using the VICAM AflaTest[R] immunoaffinity fluorometric method [17].

RESULTS

None of the cassava samples collected in 2008 in Malawi were contaminated with aflatoxins B1, B2, G1 and G2 as the concentrations were less than 2 [micro]g/kg (Table 1). According to the method used in the analysis (Romer mini-column) the limit of detection was 2 [micro]g/kg and samples which tested less than this value were taken as negative. The only contamination detected, however, was in the unfermented samples (scrapes, makaka and unfermented flour) but this was due to Microphomina phaseoli fungus and not aflatoxins B1, B2, G1 or G2. This indicates that the samples were free from aflatoxins contamination and hence fit for human consumption.

Similar results were obtained in 2009. Only 2 (2%) of the 88 samples collected in Malawi were contaminated with aflatoxins but in both cases the concentration was <2 [micro]g/kg (Table 2). Similarly, in Zambia 2 (9.1%) of the 22 samples collected were detected with aflatoxins, one with 4.2 [micro]g/kg and the other with 16.0 [micro]g/kg (Table 3).

DISCUSSION

In general, the levels of contamination in this study were much lower than the Codex Alimentarius Commission (CAC) maximum permissible level of aflatoxins of 10 [micro]g/kg in ready to eat foods [18] except for one sample from Zambia that had a higher level (16.0 [micro]g/kg) than this. The results indicate that very little aflatoxin contamination takes place in processed cassava in the two countries which implies that farmers are consuming safe products free of aflatoxins. However, the absence of aflatoxins in mouldy samples suggests possible prevalence of other mycotoxins that were not tested in this study. Low aflatoxins incidences in cassava have also been reported elsewhere. In Tanzania, 18 samples of cassava products processed by smallholder farmers using sun drying and solid state fermentation showed no aflatoxins contamination [19]. Similar results were reported in Ghana in 2 samples of kokonte (5) [16]. Also, a report on the assessment of cassava chips in Benin revealed no aflatoxins or fumonisin B1 contamination [20] and no aflatoxins contaminations were found in 14 samples of dark and moldy cassava in Mozambique and in 10 samples of cassava flour in Uganda [21]. Considering that surveys of other food matrices in Malawi have shown high concentrations of aflatoxins [22, 23, 24, 25, 26], the low aflatoxin contamination in the cassava products supports earlier conclusion that cassava does not provide a good substrate for aflatoxin production [27]. In contrast, in Uganda relatively high incidences (30%) of aflatoxin contamination were reported even though the levels were low (<4.5 [micro]g/kg) [3] while in the Philippines even higher incidences (100%) and contamination (mean of 467.5 [micro]g/kg) in 142 samples of processed cassava products were reported [28] which was much higher than the 2.0% in Malawi and 9.1% in Zambia, respectively, found in this study.

The results of this study are contrary to findings from other studies [5, 13, 28] despite the fact that only locally processed products of different sizes were sampled. All the makaka (chips) that were sampled were of large size and the sampling was done during the rainy period both in Malawi and Zambia. While comparing the safety of traditionally processed cassava chips with those processed using improved chipping machine in Uganda, higher aflatoxins levels in traditionally processed (15 [micro]g/kg) than in improved chipping machine processed (0.07 [micro]g/kg) cassava chips were reported [13]. The levels in traditionally processed chips were also higher than the normative level of 10 [micro]g/kg[28]. Another study [5] reported that levels of aflatoxin B1 varied from 0.3 to 4.4 [micro]g/kg in cassava chips and flour and from 0.1 to 13.0 [micro]g/kg in stored cassava samples, with relatively high levels of contamination in cassava stored for 4 months. This corroborated with another study in the same year [13] which reported that humidity, which is prerequisite for aflatoxin contamination, increases with an increase in chip size, insect damage and length of storage period. As high humidity is a pre-requisite for aflatoxin contamination, it is unlikely that there can be high contamination during the dry season (May to November) when the humidity is low and the drying is faster due to less cloudy conditions.

CONCLUSION

The study has shown that there is little aflatoxins contamination in the processed cassava products in Malawi and Zambia. This implies that the people are consuming safe cassava products free from aflatoxins' contamination. However, as the survey did not cover in detail all conditions that favour aflatoxin contamination, it could be also possible that other mycotoxins that were not tested may be prevalent. There is need, therefore, to conduct further intensive studies on other mycotoxins in cassava products being consumed in Malawi and Zambia. Meanwhile, it is recommended that farmers/consumers should ensure proper drying and storage of their cassava products to minimize mould growth and avoid consumption of mycotoxin contaminated products.

REFERENCES

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[3.] Kaaya AN and D Eboku Mould and Aflatoxin Contamination of Dried Cassava Chips in Eastern Uganda: Association with Traditional Processing and Storage Practices. Journal of Biological Science. 2010; 10: 718-729.

[4.] FAO. Cassava processing. FAO Plant Production and Protection Series No. 3, 1977.

[5.] Manjula K, Hell K, Fandohan P, Abass A and R Bandyopadhyay Aflatoxin and fumonisin contamination of cassava products and maize grain from markets in Tanzania and Republic of the Congo. Informa Healthcare. 2008.

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(1) Dried fermented cassava pulp molded into small balls with a depression at the center to facilitate drying

(2) Dried fermented cassava pulp broken into small pieces for ease of drying

(3) Dried cassava chips, usually unfermented

(4) Thick starchy porridge made from maize, cassava, or other starch flour

(5) Fermented dried cassava product

Chiona M (1), Ntawuruhunga P (2), Benesi IRM (3), Matumba L (3) and CC Moyo (2)

* Corresponding author email: martinchiona@yahoo.com

(1) Mansa Agricultural Research Station, P.O. Box 710129, Mansa, Zambia

(2) IITA Malawi, P.O. Box 30258, Lilongwe, Malawi 3

(3) Chitedze Agricultural Research Station, P.O. Box 158, Lilongwe, Malawi
Table 1: Aflatoxins levels in processed cassava products
collected in February/March 2008 in Malawi

                                                 Aflatoxins
                        Quality of    No. of     concentration
Type of sample          sample        samples    ([micro]g /kg)

Heap fermented chips    Mould free    15         <2
Heap fermented chips    Moldy         6          <2
Kadonoska               Mould free    2          <2
Kanyakaska              Moldy         1          <2
Kanyakaska              Weeviled      3          <2
Kanyakaska              Mould free    5          <2
Kondowole               Mould free    4          <2
Kondowole               Moldy         1          <2
Makaka                  Mould free    7          <2
Makaka                  Moldy         5          <2
Makaka                  Weeviled      12         <2
Scrapes                 Mould free    2          <2
Scrapes                 Moldy         1          <2
Unfermented flour       Mould free    1          <2
Unfermented flour       Moldy         1          <2
Total                                 66

Table 2: Aflatoxins levels in processed cassava products
collected in March 2009 in Malawi

              Number of samples collected and source

                                                      Aflatoxin
                       Shop      Commercial           content
District      Farmer   /vendor   processor    Total   ([micro]g/kg)

Nkhata Bay    32       5         0            37      <1.0
Nkhotakota    28       8         0            29      <1.0
Zomba         1        1         2            4       <1.0
Chiladzulu    0        3         2            5       <1.0
Mulanje       0        2         0            2       <1.0
Lilongwe      0        0         2            2       <1.0
Total         61       19        6            79

Nkhata Bay    1        0         0            1       >1.0-2.0
Nkhotakota    0        1         0            1       >1.0-2.0
Total         1        1         0            2


Table 3: Aflatoxins levels in processed cassava products
collected in April 2009 in Zambia

                                                    Aflatoxins
Type of                                             content
Product        Source    Town       Village         ([micro]g/kg)

Dried chips    Farmer    Mansa      Nyense                   <1.0
Dried chips    Farmer    Mansa      Samba                    <1.0
Dried chips    Farmer    Mansa      Matanda                  <1.0
Dried chips    Farmer    Mamba      -                        <1.0
Dried chips    Farmer    Kabompo    -                        <1.0
Dried chips    Farmer    Kabompo    Kaivu                    <1.0
Dried chips    Farmer    Lukulu     -                        <1.0
Dried chips    Farmer    Mwense     Chipokotola              <1.0
Dried chips    Farmer    Mwense     -                        <1.0
Dried chips    Farmer    Mwense     Chipokotola              <1.0
Dried chips    Farmer    Kaoma      Nginda                   <1.0
Dried chips    Farmer    Kaoma      -                        <1.0
Dried chips    Farmer    Kaoma      -                        <1.0
Dried chips    Farmer    Solwezi    -                        <1.0
Dried chips    Farmer    Isoka      -                        <1.0
Dried chips    Farmer    Kasama     Dairy Scheme             <1.0
Dried chips    Farmer    Kasama     Nsando
Dried chips    Farmer    Mongu      -                        <1.0
Dried chips    Farmer    Luwingu    Museya                   <1.0
Flour          Farmer    Ndola      Masala Market            <1.0
Dried chips    Farmer    Kasama     Chibo                    4.20
Dried chips    Farmer               Kajanga                  16.0
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Article Details
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Author:Chiona, Martin; Ntawuruhunga, P.; Benesi, I.R.M.; Matumba, L.; Moyo, C.C.
Publication:African Journal of Food, Agriculture, Nutrition and Development
Article Type:Report
Geographic Code:6MALA
Date:May 1, 2014
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