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A 2D NUMERICAL SIMULATION FOR NUCLEATION IN FLOW BOILING IN MICROCHANNEL HEAT SINK.

Byline: Ahmed Jassim Shkarah Mohd Yusoff Bin Sulaiman and Md Razali bin Hj Ayob

.ABSTRACT: A numerical analytical system is suggested to entice bubble nucleation for the concept of flow boiling heat transfer in microchannels heat sink. In the microchannel using empirical theoretical correlations flow boiling properties bubble departure frequency bubble growing time waiting time and bubble departure diameter are devised and volume of fluid procedure is utilized to incite two phase flow and to track bubbles motion as well.

2.INTRODUCTION

Many engineering complicated processes are included in flow boiling in a limited space[1]. Producing the two phase flow instability in flow boiling systems. The related mechanism about boiling is not fully understood yet. Uneven thermal stress on the heated surface and critical heat flux are the major effects of flow instability in microchannel. Description of flow instability process or measures of suppression the flow instability is the main topics to be studied. Two phase flow through microchannels has capability to give very high happens in microchannel bubbles nucleate at wall and fill the whole channel by growing large[2]. Nowadays the main focus is on the numerically simulate the boiling two phase flow in microchannel and analysis of different properties. To predict and understand the basic characteristic of flow boiling heat transfer bubble dynamics is the most successful way to study.

Bubble growth is mainly controlled by the momentum exchange between liquid and bubble after nucleate boiling being started on heated surface then the bubble growth is due to evaporation through liquid vapor interface. The latency of vaporization is given by the heat diffusion from liquid Ebullition or Boiling procedures mostly are governed by heat and mass diffusion. Ebullition process of bubble nucleation growth and departure from heated surface is given in Fig.1.

A finite volume method has been followed to discretize the controlling equations for simulating bubble dynamics and heat transfer of forced connective flow boiling in a microchannel. Mass diffusion because of phase change is pointed out and Volume of fluid and heat is brought into use to arrest the moving interface b/w the liquid and vapor phases.The VOF process uses the Navier Stokes equations to replicate the two-phase flow boiling. The gravitational effects are neglected because of presence of dominant surface effects. Continuity and momentum equations become:Equation

The energy equation is :Equation

The finite volume method is suitable and evincing strength by using the conservation laws and treating the discontinuity at the interface. The finite volume method utilizes the volume integration for the conservation equations of mass and momentum and energy Eqs. (2-4) [13]:Equation

Due to numerical diffusion mistakes of low order upwind schemes terms used in Eq(10) are converted by QUICK scheme with third order. Central differencing formula having second-order accurate is used to discretize diffusion terms. The fully salient scheme with first order is implemented to the time integration since tiny time steps are utilized to assure calculated accuracy during the duplication. The ratio of liquid to vapor is greater in two phase flow boiling. Discontinuity of pressure gradients for boiling flows with promptly fluctuating densities at the liquid vapor interface is dealt by pressure interpolation scheme that uses PRESTO. PISO is utilized by pressure velocity coupling calculations based on SIMPLE procedure (Semi-Implicit Method for Pressure- Linked Equations) method [13 14]. One predictor and two corrector steps are included in PISO to enhance the efficiency of calculations

for the limitations of SIMPLE and SIMPLEC procedure is that when the pressure correction equations are answered the new velocities and related fluxes do not fulfill the momentum equilibrium.

At last utilizing the corrected pressure and velocity fields the energy will be solved. Iterative time advancement scheme is brought under consideration for the time-advancement scheme. Algebraic equations achieved from eqs. (11) And (12) are solved by the step by step method using the TDMA. (Tri-Diagonal Matrix Algorithm).

Table 1 : Thermophysical properties of working fluid and heat sinks used in computational simulation

###Water at Tin=30 Co Tsat=100 Co###Copper

###l###958.35###cpv###3768.16###cps###J/kg.K###381

###kg/m3###J/kg.K

###v###0.5982###kl###0.6791###ks###W/m.K###387.6

###kg/m3###W/m.K

###hlv###2256.41 Kv###0.0251###s###kg/m3###8978

###kJ/kg###W/m.K

###cpl###4125.67 l###2.8179x10-4

###J/kg.K###Pa.s

###cpv###3768.16 v###1.227x10-4

###J/kg.K###Pa.s

###kl###0.6791###0.05891

###W/m.K###N/m

###Kv###0.0251###l###2.8179x10-4

###W/m.K###Pa.s

4.PROBLEM FORMATION AND DESCRIPTION Two dimensional copper microchannel scheme to be examined in this chapter is demonstrated in fig below that microchannel has 30mm length. Four different channel heights are utilized Hch=1mm 800m 500m and 250m

Three constant heat fluxes of 175 kW/m2 300 kW/m2 and 500 kW/m2 are used another constant heat flux condition is placed only at the outside surface of the bottom channel wall .

Initially subcooled water as the working fluid with a given inlet temperature of Tin = 30 C and various mass flow rate 1.311 x10-6 kg/s and 3.448x10-6 kg/s enter from the inlet plenum to the channel inlet. A mixture of liquid-vapor flow leaves the channel as heat is being added to the working fluid. The thermo physical properties of the working fluid used in the simulation are listed in Table 1

5. NUMERICAL SIMULATION :

Utilizing the Fluent software package 2D double precision temporary solver performs the flow boiling simulation in the microchannel along with volume of fluid (VOF) strategy[15]. In the Fluent package the ICEM CFD software is used to create and mesh the computational model. Simulation uses a separated slow solver to illustrate the temporary changes of the bubbles. For pressure transclusion the PRESTO (pressure staggering option) strategy was utilized and for the energy and momentum equations QUICK (Quadratic Interpolation for Convective Kinetics) was chosen. The PISO (pressure- implicit with splitting of operators) strategy was selected for pressure-velocity coupling. The ratio of the time step to the resistance of the cell time defined by the Courant number is adjusted to be 0.25 for the calculation of volume fraction. The QUICK formulation which is used to lessen the less-favoring impacts artificial diffusion is third-order accurate. It can be occurred while using low-order upwind strategies. A very large number of cycles and loops are needed for the computations of the energy and momentum equations.

I often takes one and a half month to compute the energy and momentum equations results.Following are the boundary conditions of numerical simulations:

The volume fraction of the vapor phase av is set to be 0 where the fluid sub-cooled temperature and fluid velocity are mentioned at the liquid inlet.

Gauge pressure is internally used FLUENT. Gauge pressure is actually set as 0 at the outlet. The addition of the gauge pressure and operating pressure is called the Absolute pressure. In this model the default operating pressure value is set to be 1 atm and the absolute pressure at the outlet is set to be 1 atm.

It is not supposed to be a slip condition on the wall.

Effects of surface tension are accepted and contact angle is shown.

Constant heat flux is applied only on the bottom wall of the heat sink.

In a microchannel other than the bottom wall the other channel walls are set on an adiabatic condition.

User Defined Functions (UDFs) sets up the source terms comprising transfer of mass between the liquid and vapor phases via liquid-vapor front look .

6.RESULTS AND DISCUSSION:

The heat dissipation capability of the microchannel with 250 m300 800 and 1000 m channel heights different coolant flow rates are compared in this study to investigate the effect of channel dimension and coolant flow rate on the heat flux dissipated by the flow boiling.Bubble nucleation for flow boiling in a 500 m height channel with the inlet coolant mass flow rate of 3.448x10-6 kg/s and 500KW/m heat flux is modeled. Figure 4 illustrates the flow boiling phenomenon inthe channel at different time steps. Liquid phase of water is marked in red while the vapor is marked in blue Flow boiling heat flux presents significant variation along the heated wall. Each ripple stands for a bubble in the microchannel. When the bubble is generated the heat flux is increased significantly due to the latent heat induced by the phase change. In contrast heat flux dissipated from the heated wall of single phase flow show significant drop after the entrance region as

The thermal boundary layer starts to develop. Bubble nucleation and flow boiling in the smaller channel is examined at the similar mass flow rate as previous configuration. Mass flow rate is maintained at 1.311x10-6 kg/s and 175KW/m as a heat flux. Figure 5 shows the flow boiling phenomenon in the channel. Comparing with 500 m 800 m and 1000 m microchannel height configuration it is observed that the bubbles are further confined in the smaller channel and become elongated in shape. The increased coolant flow velocity and elongated bubble might help to increase the heat transfer.

The mass flow rate in the 800 m height microchannel is then reduced to 1.311x10-6 kg/s . As a result the spacing between gas bubble and liquid slug is smaller as shown in Fig.7. Effectiveheat flux dissipation is also observed to reduce .

Fig 8. Shows the temperature distribution along the microchannel of of 800 m height microchannel at 3.448x10-6 kg/s as a mass flow rate and 300KW/m as a heat fluxshow a temperature increase with time increasing or boiling occurs.

7.REFERENCES :

1. Shkarah A.J. et al. A 3D numerical study of heat transfer in a single-phase micro-channel heat sink using graphene aluminum and silicon as substrates. International Communications in Heat and Mass Transfer 2013. 48: p. 108-115.

2. Shkarah A.J. M.Y.B. Sulaiman and M.R.b.H. Ayob Analysis of Boiling in Rectangular Micro Channel Heat Sink. International Journal of Mechanical Aerospace Industrial and Mechatronics Engineering 2014. 8(4): p. 784-787.

3. Zhang L. et al. Phase change phenomena in silicon microchannels. International Journal of Heat and Mass Transfer 2005. 48(8): p. 1572-1582.

4. Zhang L. et al. Measurements and modeling of two- phase flow in microchannels with nearly constant heat flux boundary conditions. Microelectromechanical Systems Journal of 2002. 11(1): p. 12-19.

5. Cheng P. and H.Y. Wu Mesoscale and Microscale Phase-Change Heat Transfer in Advances in Heat Transfer J.P.H.A.B.-C. George A. Greene and I.C. Young Editors. 2006 Elsevier. p. 461-563.

6. Shkarah A.J. M.Y.B. Sulaiman and M.R.B. Hj Boiling Two Phase Flow in Microchannels: a Review. Indian Journal of Science and Technology 2013. 6(11): p. 50135018.

7. Thome J.R. V. Dupont and A.M. Jacobi Heat transfer model for evaporation in microchannels. Part I: presentation of the model. International Journal of Heat and Mass Transfer 2004. 47(1416): p. 3375-3385.

8. Huh C. J. Kim and M.H. Kim Flow pattern transition instability during flow boiling in a single microchannel. International Journal of Heat and Mass Transfer 2007. 50(5-6): p. 1049-1060.

9. Bogojevic D. et al. Two-phase flow instabilities in a silicon microchannels heat sink. International Journal of Heat and Fluid Flow 2009. 30(5): p. 854-867.

10. Megahed A. Experimental investigation of flow boiling characteristics in a cross-linked microchannel heat sink. International Journal of Multiphase Flow 2011. 37(4): p. 380-393.

11. Hsu Y.Y. On the Size Range of Active Nucleation Cavities on a Heating Surface. Journal of Heat Transfer 1962. 84(3): p. 207-213. 12. Kandlikar S. G. Mizo V. Cartwright M. and Ikenze E. Bubble Nucleation and Growth Characteristics in Subcooled Flow Boiling of Water. National Heat Transfer Conference HTD-342 ASME 1997: p. 11- 18.

13. Patankar S.V. Numerical Heat Transfer and Fluid Flow. Hemisphere Publishing Company Washington DC 1980. 14. Shkarah A.J. M.Y.B. Sulaiman and M.R.b.H. Ayob Two-phase flow in Micro-Channel Heat Sink Review Paper. The International Review of Mechanical Engineering (IREME) 2013. 7(1): p. 231-237.

15. Lebanon N. FLUENT Inc FLUENT 13.0 User's Guide. 2011.
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Date:Feb 28, 2015
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