Use of computers in component design.Rubber components have been used widely for many years and the exact geometry of the component has been found to have a dramatic effect on its overall performance and life expectancy Life Expectancy 1. The age until which a person is expected to live. 2. The remaining number of years an individual is expected to live, based on IRS issued life expectancy tables. . A great deal of attention is given by the rubber industry to the composition and chemistry of the rubber material used in a component, but nearly as significant is the effect that design has on overall component performance. Adjustments to chemistry, polymer composition and additives can have a large effect on the durability of a component and its life expectancy. But the design of geometry has the primary impact on the mechanical performance of the component. Advances in the use of computer design technology have enhanced the ability of scientists to predict the mechanical characteristics of any given design geometry using basic elastomer elastomer (ĭlăs`təmər), substance having to some extent the elastic properties of natural rubber. The term is sometimes used technically to distinguish synthetic rubbers and rubberlike plastics from natural rubber. properties. The intent of this article is to give a general overview of the process of using computer technology to develop and evaluate rubber component design. The authors have focused their design efforts to a newer group of elastomers in the class of thermoplastic elastomers Thermoplastic elastomers (TPE), sometimes referred to as thermoplastic rubbers, are a class of copolymers or a physical mix of polymers (usually a plastic and a rubber) which consist of materials with both thermoplastic and elastomeric properties. (TPEs) called elastomeric alloys (EAs) (refs. 1-3). Component design for these elastomeric alloys should be of general interest to anyone developing lower cost components with improved part consistency and uniformity. The elastomeric alloys are described as TPEs generated from a chemical combination of two or more polymers to give an alloy having better elastomeric properties than those of the corresponding blend. They are available commercially in a wide variety of durometers and polymer chemistries Polymer chemistry or macromolecular chemistry is a multidisciplinary science that deals with the chemical synthesis and chemical properties of polymers or macromolecules. which are suitable for general purpose up to high fluid, high temperature environments. The most widely used EAs are the EPDM/polypropylene alloys products such as Santoprene thermoplastic A polymer material that turns to liquid when heated and becomes solid when cooled. There are more than 40 types of thermoplastics, including acrylic, polypropylene, polycarbonate and polyethylene. rubber, which the authors have used primarily during the design work. Design of rubber components using elastomeric alloys is very much like that for any other rubber. The process, properties and evaluations of elastomeric alloy component design is the same for virtually any rubber chosen. So the reader may generally follow the procedures for designing and analyzing the performance of any general elastomer part. In the case of elatomeric alloys designs are prepared that also account for the thermoplastic process by which the part will be manufactured. These processes allow for wider latitude latitude, angular distance of any point on the surface of the earth north or south of the equator. The equator is latitude 0°, and the North Pole and South Pole are latitudes 90°N and 90°S, respectively. in design similar to wide design flexibility seen for thermoplastic parts. Designs also benefit from the tighter tolerance and greater consistency achievable with an elastomeric alloy. Many thermoset A polymer-based liquid or powder that becomes solid when heated, placed under pressure, treated with a chemical or via radiation. The curing process creates a chemical bond that, unlike a thermoplastic, prevents the material from being remelted. See thermoplastic. rubber parts are manufactured by compression molding Compression molding is a method of molding in which the molding material, generally preheated, is first placed in an open, heated mold cavity. The mold is closed with a top force or plug member, pressure is applied to force the material into contact with all mold areas, and heat or transfer molding Transfer molding, like compression molding, is a process where the amount of molding material (usually a thermoset plastic) is measured and inserted before the moulding takes place. The molding material is preheated and loaded into a chamber known as the pot. and have wider part variation including flash that must be removed. These issues lead to tolerance variations for which the designs must account. A simple computer based technique for designing rubber parts is computer aided drafting (CAD). A very wide variety of computers and software companies have very useful products in this area. But this article will focus on the uses of the more advanced part design capabilities possible with the finite element analysis Finite element analysis (FEA) is a computer simulation technique used in engineering analysis. It uses a numerical technique called the finite element method (FEM). There are many finite element software packages, both free and proprietary. (FEA (Finite Element Analysis) A mathematical technique for analyzing stress, which breaks down a physical structure into substructures called "finite elements." The finite elements and their interrelationships are converted into equation form and solved mathematically. ) technique for elastomeric alloys. Less computer software is available for FEA because of its greater complexity and less common use. However, its use for elastomer part design is growing as computer power increases and pricing decreses. These changes have been a driving force for the development of better software that continues to fuel further interest yet in its application to elastomer part design. The rest of the article will contain a look at what is required in FEA for elastomer parts. This includes a brief recounting of the equations to describe the behavior of elastomers, a description of how to determine the properties for FEA, an overview of the finite element See FEA. method and a few examples of elastomeric alloy part design using computer based finite element analysis. Theory One of the key elements to using a computer to model the behavior of an elastomer in a component is the use of a mathematical equation that properly describes the actual behavior. It is beyond the scope of this article to fully address these theories. But a few brief comments are needed since they have a large effect on FEA. There are several models that can be used to varying degrees of accuracy. Unfortunately the more sophisticated models that have improved accuracy also use more coefficient terms in the equations. This increased number of terms requires increased computer power to use when analyzing actual elastomer part geometries. And it also requires more testing to develop the data necessary about the elastomer behavior and to allow a proper fit of coefficients over a practically useful range of stress and strain values. For elastomer part analysis three equations of state are commonly used: Linear elastic, Mooney-Rivlin and Ogden equations. The equation for linear elastic theory is Hooke's Law Hooke's law: see elasticity. (ref. 4) used for a linear spring where the strees, [stega], is defined as a function of the spring constant (or three dimensional stiffness matrix, K, and the local strain in the part, [sigma]. For a unidirectional The transfer or transmission of data in a channel in one direction only. deformation deformation /de·for·ma·tion/ (de?for-ma´shun) 1. in dysmorphology, a type of structural defect characterized by the abnormal form or position of a body part, caused by a nondisruptive mechanical force. 2. in the 1 direction the stretch ratio, [[lambda].sub.1] = [sigma] + 1: [stega] = K [not equeal to] [sigma] (1) So for unidirectional deformation one would have, [stega] = K ([[lambda].sub.1 ] - 1), in terms of a stretch ratio, [[lambda].sub.1]. This linear model is not very valid for elastomers because they exhibit highly non-linear stress vs. strain behavior, especially at high strain values. But if elastomer components have a small amount of deflection deflection /de·flec·tion/ (de-flek´shun) deviation or movement from a straight line or given course, such as from the baseline in electrocardiography. de·flec·tion n. 1. during use, then they may be modeled with only a small amount of error with this simple material law. A widely accepted law that describes the behavior of elastomers for higher strains is the Mooney-Rivlin equation (refs. 5 and 6). Abaqus software uses the strain energy (U) function form of the equation which can be represented in terms of the stretch ratio, [lambda]i, in the three orthogonal At right angles. The term is used to describe electronic signals that appear at 90 degree angles to each other. It is also widely used to describe conditions that are contradictory, or opposite, rather than in parallel or in sync with each other. directions as: [MATHEMATICAL EXPRESSION A group of characters or symbols representing a quantity or an operation. See arithmetic expression. OMITTED] The equation models the behavior of the elastomer well through much of its stress vs. strain range. But at high strain values an elastomer usually begins to exhibit strain stiffening stiff·en tr. & intr.v. stiff·ened, stiff·en·ing, stiff·ens To make or become stiff or stiffer. stiff behavior that is not modeled by this simple form of the Mooney-Rivlin equation. For the softer elastomeric alloys the behavior is modeled well through 25 to 50% strain with this simple form of the equation. An improved fit is obtained by using a second order version of the Mooney-Rivlin equation (ref. 6), which is given by: [MATHEMATICAL EXPRESSION OMITTED] This higher order equation provides a mathematical model
The better equation to use for the full range of strain behavior is the Ogden equation (refs. 7 and 8) which also is higher order and has an inflection that matches an elastomer across the whole extension to compression strain range. The Ogden equation for the strain energy function, U, in terms of the stretch ratio, [lambda], the coefficient, [micro], and the exponent exponent, in mathematics, a number, letter, or algebraic expression written above and to the right of another number, letter, or expression called the base. In the expressions x2 and xn, the number 2 and the letter n , [alpha], used for polynomial expansions In mathematics, an expansion of a product of sums expresses it as a sum of products by using the fact that multiplication distributes over addition. Expansions of polynomials are obtained by multiplying together their factors, which results in a sum of terms with variables raised for N = 3 to 6 are (ref. 6): [MATHEMATICAL EXPRESSION OMITTED] Across a wide range of strain the Ogden equation is a better description for the behavior of soft elastomers and elastomeric alloys. The equation uses several coefficients and the higher order fit costs more in terms of computer time and power required for analysis. But no trade off is made on low strain behavior to be able to model the high strain accurately. A comparison of the relative fit of each of these models is shown in figure 1 for a simple cube shape in tension along one axis (uniaxial uniaxial /uni·ax·i·al/ (u?ne-ak´se-al) 1. having only one axis. 2. developing in an axial direction only. uniaxial 1. having only one axis. 2. developed in an axial direction only. tension). The plot shows the correlation of nominal stress versus nominal strain, that is these values are compared to the original sample surface area, not the true area as the sample is deformed de·formed adj. Distorted in form. . Here it can be seen that the linear equation follows the elastomeric alloy behavior well for low strains. Even though the true [alpha] varies linearly versus the true [sigma] as described by equation 1, the values measured in tensile tensile, adj having a degree of elasticity; having the ability to be extended or stretched. test are the nominal stress which is based on the original cross-sectional area, and not true values which account for the decreasing area and the sample draws down during extension. The Mooney Rivlin equation is a good fit up to moderately high strain values. But the best match with the true behavior over the full extension range is seen with the Ogden equation. [CHART OMITTED] Biaxial biaxial /bi·ax·i·al/ (-ak´se-al) having, pertaining to, or occurring in two axes. extension of an elastomer can be modeled by compression in one uniaxial direction. Compression for incompressible in·com·press·i·ble adj. Impossible to compress; resisting compression: mounds of incompressible garbage. in materials, like elastomers, causes an equal proportionate pro·por·tion·ate adj. Being in due proportion; proportional. tr.v. pro·por·tion·at·ed, pro·por·tion·at·ing, pro·por·tion·ates To make proportionate. extension in both off-axis directions. Compression of a specimen is compared for hese models in figure 2. The linear equation shows an acceptable fit only for very low strain values. Mooney-Rivlin equations yield a very good fit to compressions of over 50%. But the Ogden equation has the best fit to compression behavior matching a 55 Shore A elastomeric alloy well up to 70% compression. [CHART OMITTED] The shear shear: see strength of materials. Shear A straining action wherein applied forces produce a sliding or skewing type of deformation. behavior of a planar A technique developed by Fairchild Instruments that creates transistor sublayers by forcing chemicals under pressure into exposed areas. Planar superseded the mesa process and was a major step toward creating the chip. specimen in extension is compared in figure 3 for a 55 Shore A elastomeric alloy. The very low strain shear is actually best modeled by the linear equation. But for the overall behavior to higher shear strain shear strain or shearing strain See under strain. is better modeled by the Mooney-Rivlin and Ogden equations. [CHART OMITTED] Experimental Property measurements The test procedures to determine the proper coefficient values for the mathematical mdoel equation are determined from physical property tests and are documented by Hibbitt, Karlsson and Sorensen (ref. 6). Also a method is discussed by Finney and Kumar (ref. 9) for determining the coefficients from test data. The cofficients are determined by measuring three basic modes of deformation for an elastomer: * Uniaxial tension where the material is extended in just one direction; * Biaxial tension where there is a strain in two directions simultaneously; and * Shear where there is a non-uniform strain across the material, such as when the two opposite sides move in opposite directions. The uniaxial data are collected using a dumbbell Dumbbell An investment strategy, used mainly for bonds, where holdings are heavily concentrated in both very short and long term maturities. Notes: This is also known as a barbell, charting on a timeline gives the appearance of a barbell or dumbbell. shaped specimen as in ASTM ASTM abbr. American Society for Testing and Materials D412 die C pulled in a tensometer at 50 cm/min The data collected must be reduced to the proper format for the curve fit program being used. Some programs will use the measured nominal stress and nominal strain values, while others wil require the input of true stress and strain determined from the data. These uniaxial data are all that is required to use the linear elastic model. The biaxial data are most simply collected for incompressible elastomers using a uniaxial compression of a pellet pel·let n. 1. A small pill; a pilule. 2. A small rod-shaped or ovoid mass, as of compressed steroid hormones, intended for subcutaneous implantation in body tissues to provide timed release over an extended period of time. shaped specimen. Because an elastomer is incompressible a compression in the one direction causes an equal, biaxial extension in the two directions perpendicular to the compressio direction. This simple technique replaces the more complex apparatus required to pull a sheet shaped specimen in two directions simultaneously. Although this biaxial tension test would provide more accurate measurements at very high strain values. But for most practical situations the simpler pellet compression test is adequate through 10 to 25% biaxial extension (25 to 60% uniaxial compression). Shear strain behavior can be evaluated by extension of a planar sheet specimen of wide aspect ratio. The wide sample is physically constrained con·strain tr.v. con·strained, con·strain·ing, con·strains 1. To compel by physical, moral, or circumstantial force; oblige: felt constrained to object. See Synonyms at force. 2. to not pull in at the edges by the clamps, so the sample will thin out but not draw in during the extension test. This mode places the specimen in a pure shear strain mode, at least until the extension becomes large and the sheet sample begins to draw in. The computer software, Abaqus by Hibbitt, Karlsson and Sorensen, will automatically calculate the proper coefficients for the material model desired using the property measurements. The software will even provide feedback on the range of strain where the coefficients have a valid fit. Coefficients determined for a 55 Shore A elastomeric alloy are shown in table 1 as calculated from fit data shown in the previous figures for the various state equations discussed above. Table 1 - coefficients for elastomer state equations (55 shore A elastomeric alloy)
State equation Coefficient Value
Linear K 5.66 MPa
v 0.495
Mooney Rivlin, N=1 [C.sub.10] 0.5779 MPa
[C.sub.01] -0.0861 MPa
Mooney Rivlin, N=2 [C.sub.10] 0.9660 MPa
[C.sub.01] -0.3354 MPa
[C.sub.20] -0.1091 MPa
[C.sub.11] 0.1149 MPa
[C.sub.02] -0.0199 MPa
Ogden, N=3 coefficients [[micro].sub.1] 3.0125 MPa
[[micro].sub.2] -0.1282 MPa
[[micro].sub.3] -1.8279 MPa
Exponents [[alpha].sub.1] 1.232
[[alpha].sub.2] 1.799
[[alpha].sub.3] -0.0855
Ogden, N=5 coefficients [[micro].sub.1] 1.6845 MPa
[[micro].sub.2] -0.1432 MPa
[[micro].sub.3] 0.0183 MPa
[[micro].sub.4] -0.5806 MPa
[[micro].sub.5] 0.0707 MPa
Exponents [[alpha].sub.1] 2.191
[[alpha].sub.2] 4.662
[[alpha].sub.3] 6.005
[[alpha].sub.4] -1.187
[[alpha].sub.5] 1.872
Analysis Finite element analysis method The analysis of a component by computer hinges Hinges may refer to:
The part geometry is meshed into elements of type selected to be appropriate for the type of analysis desired. The representation of part can be broken down to three levels of increasing sophistication so·phis·ti·cate v. so·phis·ti·cat·ed, so·phis·ti·cat·ing, so·phis·ti·cates v.tr. 1. To cause to become less natural, especially to make less naive and more worldly. 2. , and complexity. The first is to represent the part by a one dimensional element with an assumed cross-section profile, especially long, uniform crosssection parts. One dimensional elements have been developed that have mathematical behavior suitable to describe a wide variety of cross-section profiles. These elements all can be broken down into two general classes: * First order elements with just two nodes on each end (so stresses and strains can only be described to vary linearly between them); and * Second order elements that have three nodes with one at each end and another in the middle (so stresses and strain can be described by a second order parabolic par·a·bol·ic also par·a·bol·i·cal adj. 1. Of or similar to a parable. 2. Of or having the form of a parabola or paraboloid. equation). Two dimensional elements can be used to describe another class of parts that are very thin and can be simulated as a shell. Again the elements will come in first and second order types with nodes at just the corner interesections or also including a mid-side node, respectively. In parts symmetrical symmetrical equally on both sides. symmetrical multifocal encephalopathy inherited disease in two forms: Limousin form appears at about a month old with blindness, forelimb hypermetria, hyperesthesia, nystagmus, aggression, weight about an axis, a two dimensional element with axial symmetry Axial symmetry is symmetry around an axis; an object is axially symmetric if its appearance is unchanged if rotated around some axis. See also
having four sides. shapes. Or the elements can have an additional mid-side node, which can allow for curvature curvature Measure of the rate of change of direction of a curved line or surface at any point. In general, it is the reciprocal of the radius of the circle or sphere of best fit to the curve or surface at that point. along a parabolic shape to be modeled. The higher order elements requre more computation to solve but give higher accuracy and they avoid the quirks of elements locking together and giving artificially high stiffness seen in simple linear elements, especially in a bending mode. Similarly parts with axial symmetry are well modeled by elements on a single plane through the model with two dimensional elements. The most extensive type elements are the three dimensional elements that are used to represent full non-symmetrical three dimensional parts. The two general shapes used for these are quadrilateral shapes and tetraheadral. They are also used in first and second order types. These elements use the most nodes to describe the part since they have no advantage of reducing the part description due to symmetry and also due to the larger number of nodes required per element. Some key element types for use in rubber part analysis include a linear type, a hyperelastic and reduced integration point versions of these. The mathematical formulation of these elements is optimized for certain types of problems. The linear type is formulated for use with just linear material models, the hyperelastic is able to use the Mooney-Rivlin and Ogden equations for rubber problems. The reduced integration elements make use of fewer internal points instead of all the nodes of the element, so the solution requires fewer calculations. Element mathematical formulations also include a number of other features that space does not allow for discussion. But they are suited for certain geometrical symmetries, and a variety of modeling situations. Proper element selection is critical to the accurate representation of an elastomer part and reducing the computation hardware size and time required. Computer requirements The calculation of finite element models requires fairly high powered computers. Simpler linear material models with two dimensional elements can be calculated in a few minutes or hours on a small workstation consisting of an RISC RISC in full Reduced Instruction Set Computing Computer architecture that uses a limited number of instructions. RISC became popular in microprocessors in the 1980s. central processor unit chip (cpu) rated at 25 to 75 mips, 16 MB of main memory and 500 MB to 1 GB of disk space. Larger problems that require the use of the nonlinear A system in which the output is not a uniform relationship to the input. nonlinear - (Scientific computation) A property of a system whose output is not proportional to its input. material models for rubber on smaller two dimensional element models can still be run on workstation class computers although the calculations generally are stretched out to a few hours. These problems benefit greatly from increased main memory and disk space as well as faster or multiple cpu's. The more ultimate problems using three dimensional elements and the nonlinear rubber equations consume even more computer power. A three dimensional problem benefits greatly from >100 mips cpu's with disk space of over 5 GB being necessary for modes sized problms and main memory of over 100 MB being most useful. Still calculation times will stretch into multiple hours and possibly days on workstation class computers. A super computer/super workstation class computer is needed to reduce these calculation times to shorter times. Representation of the results of the calculations requires a computer or workstation with high speed graphics capabilities. Results are displayed with 1280 x 1024 bits in full color on graphics workstations. Colored contours Contours may mean:
Fast color graphics The ability to display graphic images in colors. displays allow the animation of the loading and deformation of parts. The animations can be watched on the workstation screen and studied for acceptability per design criteria Noun 1. design criteria - criteria that designers should meet in designing some system or device; "the job specifications summarized the design criteria" criterion, standard - the ideal in terms of which something can be judged; "they live by the standards of their . Computer workstation visual display can also be captured in playback files on the computer or on video tape for use in presentations to document the results of the analysis. Also color printers A printer that prints in color using three (CMY) or four (CMYK) colors of ink, toner or dye. Four color ribbons have been used in dot matrix printers, but these are rare today. See color laser printer and printer. available do an excellent job of capturing the colors and high resolution available on the computer workstations. The color prints provide a very good tool to document the predicted performance and comparative benefits of designs or elastomeric alloy selections. Design examples Perhaps the clearest way to show how the part design process works is to discuss an example of a typical analysis for an elastomeric alloy. Examples can be found for a variety of rubber applications (refs. 12-15). A first example here will deal with the approach typically taken when trying to design a 55 Shore A elastomeric alloy weather seal to meet a specific force deflection curve. Weather seals are most often specified by a geometric size or geometric window they must operate within, and by a specific force deflection curve. This curve defines the amount of force needed to create a life long seal and/or the maximum force needed/allowed to close the door. In this case, a door will be closed against a lip seal. The door is represented by the vertical line in the contour contour or contour line, line on a topographic map connecting points of equal elevation above or below mean sea level. It is thus a kind of isopleth, or line of equal quantity. plots shown in figure 4. [CHART OMITTED] The overall movement of the lip is a maximum of 4.5 mm. Because this movement is very small in relationship to the arc movement of the door, a simple linear horizontal movement of the line can be used. As this line is moved to the left, it deflects the seal. This deflection can be defined in a force/deflection curve based on the movement of the line and the reaction force (seal force) it sees from the lip seal. The seal is defined by a geometry defined by eight noded quadrilateral elements. These second order elements have nodes at their corners and the midpoints of their sides. Because the seal has a consistent geometry down its length, only a cross section of it must be modeled and meshed with plain strain elements. These elements, by definition, take into account the geometric consistency of an extruded profile without compromise in the mathematical answers. If a working seal exists in a similar geometry and function, it is wise to model it to check the validity of the problem set-up. This includes elements chosen, material model to be used, physical constraints, and mesh densities. In this example, an existing 55 Shore A elastomeric lip seal exists and its force deflection curve was measured. This seal and its cure will be defined as the actual profile or lab. This actual profile's geometry was built and meshed as seen in the contour plots. This model contains 197 elements and 674 nodes. Several types of elements and material models were then used to try and match the lab force deflection curve. All the computer run force deflectin curves ignore friction where it was seen in the lab sample. The base element used was a CPE (Customer Premises Equipment) Communications equipment that resides on the customer's premises. CPE - Customer Premises Equipment 8 (eight noded second order plane strain quadrilateral). Variations of this element used were CPE8H (taking into account the hyperelasticity of elastomeric alloys) and CPE8RH (reduced integration version of CPE8H). The reduced integration used only four internal (to the elements) calculation points as opposed to the eight defining nodes. This, in theory, leads to faster run times and less stiff elements in large deflections. In this experiment, we experience an approximate 40% savings in computer CPU time The amount of time it takes for the CPU to execute a set of instructions and generally excludes the waiting time for input and output. CPU time - processor time using the reduced integration elements over their full integration equivalents. As can be seen in table 2 the stresses and strains solved were only slightly lower. A graphic represntation of the total reaction force vs. contact surface displacement is shown in figure 5 using the hyperelastic elements CPE8H. The force deflection curves of the reduced integration elements, CPE8RH, in figure 6 are essentially identical to their full integration versions in figure 5 using the same element mesh. This comparison shows that for this type of deflection and model size the reduced elements are as good of a choice as full integration equivalents. [CHART OMITTED] Table 2 - weather seal profile calculated results 55 Shore A elastomeric alloy
Elements Material Mises strain X strain Y strain
model MPa max. min. max. min.
CPE8H MR N = 1 .8069 +8.4 -15.6 +15.6 -8.4
CPE8RH MR N = 1 .7172 +8.3 -16.7 +16.7 -8.3
CPE8H MR N = 2 .9172 +8.4 -15.6 +15.6 -8.4
CPE8RH MR N = 2 .9310 +8.3 -16.7 +16.7 -8.3
CPE8H OG N = 5 .7655 +8.4 -15.6 +15.6 -8.4
CPE8RH OG N = 5 .7724 +8.3 -16.7 +16.7 -8.3
CPE8H Linear 1.3586 +8.3 -17.2 +16.0 -8.5
CPE8 Linear 1.2621 +8.2 -15.0 +15.0 -8.5
A check was also made comparing material model choices. This included a linear, N = 1, N = 2, N = 3, and N = 5 (see figure 5). Because the strains are low, "8-16%, a linear material model appears to give the best fit in this case. This is not typically the case. This is probably true in this case because the majority of the part is in less than 3% strain or essentially neutral. Most materials are quite linear in this strain range. There is probably some inaccuracy in·ac·cu·ra·cy n. pl. in·ac·cu·ra·cies 1. The quality or condition of being inaccurate. 2. An instance of being inaccurate; an error. at this very low strain with the higher order curve fit for material models. In this case, there was no computer run time savings for the linear approach compared to the other material models. As can be see in figure 7, there is no real difference in the force deflection curves of various elements with linear data. The use of CPE8 elements did take slightly longer to solve, but it is thought this difference may be atypical atypical /atyp·i·cal/ (-i-k'l) irregular; not conformable to the type; in microbiology, applied specifically to strains of unusual type. a·typ·i·cal adj. . [CHART OMITTED] When designing an elastomeric part, geometric changes should be made to minimize stress concentrations. In figure 4a the maximum Von Mises Von Mises may refer to:
With elastomeric alloys, the strain levels are more important than the absolute stress levels. For a very small increase in strain, a large increase in stress can be seen. This makes it difficult to base part function on stress levels (although high stress concentrations should be minimized). If strain levels are analyzed in this lip seal, it is seen that the peaks range from 8-16%. This is not a problem for a 55 Shore A elastomeric alloy. Other examples FEA analysis of elastomeric alloys is not restrained to long symmetrical parts. Parts of all shapes and sizes can be analyzed. The more complex a part is, the more computer intensive the problem becomes. The more the problem can be simplified through symmetry, as the weather seal was, the faster an analysis can be completed. Another typical type of problem would be a round bumper, mount or spacer. This type of part can be modeled as a section through the part, such as the bumper variations shown in figure 8. The section is then meshed as an axisymmetric ax·i·sym·met·ric also ax·i·sym·met·ri·cal adj. Having symmetry around an axis: an axisymmetric cone. ax part. These axisymmetric elements are formulated to account for the symmetry of the round part. In this case, a force deflection curve may need to be matched, the deformed geometry analyzed, a stress and strain minimized through design changes as was discussed in the first example. The match of part design, grade and hardness of an elastomeric alloy with the performance criteria can be evaluated without making prototypes. So fewer prototypes will be needed to develop a part design and select the proper material. [CHART OMITTED] A third typical type of problem deals with an elastomeric convoluted convoluted /con·vo·lut·ed/ (kon?vo-lldbomact´ed) rolled together or coiled. bellows bellows, expansible, gas-tight chamber used to pump or store a gas. One of the simplest and most familiar types of bellows is the manual one used for providing a forced draft to a fire. The expansible chamber consists of a leather bag with pleated sides. . This type of part an be produced by blow molding the elastomeric alloy. This process allows a designer the opportunity to design the shape and function of the bellows without concern for part ejection ejection /ejec·tion/ (e-jek´shun) 1. the act of casting out or the state of being cast out, as of excretions, secretions, or other bodily fluids. 2. something cast out. 3. as in injection molding injection molding n. A manufacturing process for forming objects, as of plastic or metal, by heating the molding material to a fluid state and injecting it into a mold. . The part can be modeled as a cross section symmetric No difference in opposing modes. It typically refers to speed. For example, in symmetric operations, it takes the same time to compress and encrypt data as it does to decompress and decrypt it. Contrast with asymmetric. (mathematics) symmetric - 1. down the center line. Typically, the part is analyzed for its desired fit or movement in the system. Any interferences, excessive collapse forces or high stresses can be corrected in this design phase. Conclusions The use of computer design tools such as geometrical modeling software, and finite element analysis software provide powerful tools in the development of better elastomeric alloy part designs. Part designs can be compared visually for suitability. The effects of loads and contact on the part's ultimate deformed geometry, the internal stress and strain can be visualized. The computer tool allows the faster evaluation of elastomeric alloy part designs and the relative suitability of the part can be evaluated. The ultimate effect is to allow faster iterations through the design-development-testing cycle. Generally fewer prototype parts are required and a faster iteration One repetition of a sequence of instructions or events. For example, in a program loop, one iteration is once through the instructions in the loop. See iterative development. (programming) iteration - Repetition of a sequence of instructions. to the most appropriate design is achieved. The computer analysis currently available does not preclude pre·clude tr.v. pre·clud·ed, pre·clud·ing, pre·cludes 1. To make impossible, as by action taken in advance; prevent. See Synonyms at prevent. 2. the use of prototype parts. One must still use the appropriate testing on actual parts prior to approval for production and commercial use. The computer models only account for a limited number of factors and cannot account for all potential environments, aging effects and overall system interactions. But elastomeric alloys have been predicted to be suitable replacements for typical thermoset rubbers based on computerized design analysis. The results on prototype tests have confirmed these results in a variety of commercial applications for rubbers. The selection of the appropriate grade of elastomeric alloy is made more clearly for more complex parts using computer analysis. Fine tune geometry adjustments can be done to a part with computer analysis to render the part design more appropriate for an elastomeric alloy. References (1.)Rader, C.P., Rubber & Plastics News, October 28, 1992, p 63. (2.)O'Connor, G.E., Fath fath or fath. abbr. fathom , M.A., Rubber World, 184 (12), 1981; ibid. 185 (1), (1982). (3.)Walker, B., Rader, C.P., Eds. "Handbook of thermoplastic elastomers," Van Nostrand Reinhold, New York New York, state, United States New York, Middle Atlantic state of the United States. It is bordered by Vermont, Massachusetts, Connecticut, and the Atlantic Ocean (E), New Jersey and Pennsylvania (S), Lakes Erie and Ontario and the Canadian province of , 1988. (4.)Tapley, B.D. ed b.d. [L.] bis die (twice a day). Called also b.i.d. ., "Eshbach's handbook of engineering fundamentals," John Wiley John Wiley may refer to:
(5.)Mooney, M., J. Appl. Phys., 11, 582 (1940). (6.)"Abaqus theory manual," Hibbit, Karlsson & Sorensen, Pawtucket, RlI, 1992. (7.)Ogden, R.W., in "Elastic deformations elastic deformation, n reversible deformation of tissue. of rubberlike solids," Hopkins, H.G., Sewell, M.J. Eds., Pergamon Press Pergamon Press was a United Kingdom based publishing house, founded by Robert Maxwell, which published general science books. It was purchased by the academic publishing giant Elsevier in 1992. See also
(8.)Ogden, R.W., Rubber Chem. Technol., 59, 361 (1986) (9.)Finney, R.H.; Kumar, A.; Rubber Chem. Technol.; 61; 879 (1988). (10.)Kardestuncer, H., Ed. "Finite element handbook," McGraw-Hill, New York, 1987. (11.)Bathe, K.J., "Finite element procedures in engineering analysis," Prentice-Hall, Englewood Cliffs, NJ, 1982. (12.)Morman, K.N., Rubber Chem. Technol., 61, 503 (1988). (13)Seki, W., Fukabori, Y., Iseda, Y., Matsunaga, T., Rubber Chem. Technol., 60, 856 (1987). (14.)Schrung, D.J., Clark, J.D., Rubber Chem. Technol., 61, 669 (1988). (15.)Lau, J.H., Jeans, A.H., J. Appl. Mech., 56, 751 (1989). |
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