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Titania pigment particles dispersion in water-based paint films.


The distribution of titania pigment in dry water-based paint films in the presence of polymeric dispersants containing different functional groups was investigated. The polymeric dispersants chosen were polyacrylic acid and polyacrylamide pol·y·a·cryl·a·mide  
n.
A white polyamide, (-CH2CHCONH2-), related to acrylic acid.



[poly- + acryl(ic acid) + amide.
 homo- and copolymers modified with hydroxyl hydroxyl /hy·drox·yl/ (hi-drok´sil) the univalent radical OH.

hy·drox·yl
n.
The univalent radical or group OH, a characteristic component of bases, certain acids, phenols, alcohols, carboxylic
 and/or carboxylate carboxylate,
n a carboxylic acid salt, ester, or ion.
 groups. Atomic force microscopy (AFM (Atomic Force Microscope) A device used to image materials at the atomic level. AFMs are used to solve processing and materials problems in electronics, telecom, biology and other high-tech industries. ) and transmission electron microscopy “TEM” redirects here. For other uses, see TEM (disambiguation).

Transmission electron microscopy (TEM) is an imaging technique whereby a beam of electrons is transmitted through a specimen, then an image is formed, magnified and directed to appear either
 (TEM TEM

1. transmission electron microscope.

2. triethylenemelamine.

3. transmissible encephalopathy of mink.
) were used to assess the distribution of the titania pigment particles in the surface and bulk, respectively, of the paint films, which was then compared to the gloss and surface roughness of these films.

In the absence of dispersant dis·per·sant  
n. Chemistry
A liquid or gas added to a mixture to promote dispersion or to maintain dispersed particles in suspension.
, the pigment distribution in the paint film was not uniform and relatively large pigment aggregates appeared at the surface, resulting in a rough surface and low gloss value. All dispersants both decreased surface roughness and increased the gloss of the dry paint film, with the dispersant type considerably enhancing the pigment dispersion in the dry paint film, in agreement with results obtained in aqueous pigment suspensions. In the presence of polyacrylamide homopolymer, the paint gloss increased slightly and further increased with the hydroxyl-modified polyacrylamide copolymer copolymer: see polymer. . The paint gloss was highest in the presence of polyacrylic acid or carboxylate/hydroxyl-modified polyacrylamide.

Keywords: Titania pigment, polymeric dispersant, water-based paint, gloss, polymer functional group, dispersants, atomic force, scanning electron microscopy electron microscopy

Technique that allows examination of samples too small to be seen with a light microscope. Electron beams have much smaller wavelengths than visible light and hence higher resolving power.
, pigments, drying, waterborne, physical properties

**********

Titania is one of the most important white pigments currently used in the world, with a total annual production capacity approaching five million tons. (1) Titania pigment is used widely in the paint, papermaking, plastic, cosmetic, and pharmaceutical industries due to its outstanding physicochemical physicochemical /phys·i·co·chem·i·cal/ (fiz?i-ko-kem´ik-il) pertaining to both physics and chemistry.

phys·i·co·chem·i·cal
adj.
1. Relating to both physical and chemical properties.
 properties. The paint industry is the largest titania pigment consumer, using nearly 60% of the global pigment consumption. (2) Statutory regulations restricting the use of organic solvents in paint formulations have led to increased interest and development of water-based formulations. To achieve the optimum visual and economical benefits of a pigment, the dispersion process is critical; the degree to which the pigment particles are dispersed is indeed a major factor in the quality and stability of the finished paint. (3) The level of pigment aggregation is observed to be higher in water-based paints than in similar conventional solvent-based paints. (4) Ionic dispersants, which are typically used to disperse titania pigment in water-based paints, provide electrosteric stabilization. (5) During the paint drying stage, water evaporation causes polarity of the system to decrease and, consequently, the ionized i·on·ize  
tr. & intr.v. i·on·ized, i·on·iz·ing, i·on·iz·es
To convert or be converted totally or partially into ions.



i
 state of an ionic dispersant cannot be maintained. This process may therefore lead to a loss of stability, resulting in pigment particle aggregation Particle aggregation in materials science is direct mutual attraction between particles (atoms or molecules) via van der Waals forces or chemical bonding.

When there are collisions between particles in fluid, there are chances that particles will attach to each other and
 during drying, which will affect paint optical properties such as gloss and opacity Refers to being "opaque," which means to prevent light from shining through. For example, in an image editing program, the opacity level for some function might range from completely transparent (0) to completely opaque (100). . Steric steric /ste·ric/ (ster´ik) pertaining to the arrangement of atoms in space; pertaining to stereochemistry.

ster·ic or ster·i·cal
n.
 stabilization via nonionic dispersants is obviously not sensitive to pH or ionic strength The ionic strength, I, of a solution is a function of the concentration of all ions present in a solution.  changes. Polymeric dispersants that provide a combination of electrostatic and steric stabilization may therefore inhibit pigment aggregation in the dry state. It has also been reported previously that both electrostatic and steric stabilization is required in order to achieve the optimum pigment dispersion in inks used in jet printers. (6)

Polyacrylic acid and polyacrylamide are widely used as dispersants in mineral and material suspensions. The use of polyacrylic acid to disperse titania pigment is well established and documented. (4,7-10) Polyacrylamide copolymers have also been widely used to disperse mineral particles. (11-15)

Generally, water-based paints exhibit significantly lower gloss than solvent-based paints at equal levels of pigmentation pigmentation, name for the coloring matter found in certain plant and animal cells and for the color produced thereby. Pigmentation occurs in nearly all living organisms.  in the dry film. Gloss is an important property of paint films and is influenced by the interaction between light and the film surface. The gloss of paint films is varied according to according to
prep.
1. As stated or indicated by; on the authority of: according to historians.

2. In keeping with: according to instructions.

3.
 the degree to which they exhibit specular reflection Specular reflection is the perfect, mirror-like reflection of light (or sometimes other kinds of wave) from a surface, in which light from a single incoming direction (a ray) is reflected into a single outgoing direction. , with the categories divided into full gloss, semigloss sem·i·gloss  
n.
A paint that dries with a finish that is between gloss and flat.



semi·gloss
, eggshell, and flat. (16) The specular spec·u·lar  
adj.
Of, resembling, or produced by a mirror or speculum.



specu·lar·ly adv.

Adj. 1.
 angle is the angle where the reflected light is equal to the angle of the incident light beam. In a solvent-based paint, the top micron of the dry film may contain little or no pigment, (17) but in water-based paints (or latex paints) both the resin and pigment particles may be present in the top layer, with an absence of a corresponding thin layer of pigment-free resin at the surface of the dry film. As the film shrinks with water loss, pigment particles may cause irregularities in the surface, causing roughness; therefore, less light is reflected by the film surface. Thus, pigment dispersion is very important in obtaining a high gloss water-based paint.

[FIGURE 1 OMITTED]

The adsorption adsorption, adhesion of the molecules of liquids, gases, and dissolved substances to the surfaces of solids, as opposed to absorption, in which the molecules actually enter the absorbing medium (see adhesion and cohesion).  mechanisms of polymeric dispersants of varying functionality on titania pigment particles and the effect of polymer adsorption on the dispersion of titania pigment particles in aqueous suspension have been investigated and discussed previously by the authors. (18-20) To enhance our understanding of pigment dispersion in paint formulations, it is also very important to understand pigment distribution in dry paint film, and to determine if any link exists between pigment dispersion in the wet and dry states. This approach is at the heart of this study.

Polymeric dispersants containing different anionic an·i·on  
n.
A negatively charged ion, especially the ion that migrates to an anode in electrolysis.



[From Greek, neuter present participle of anienai, to go up : ana-, ana-
 and nonionic functional groups have been carefully chosen for this study (Figure 1). The functional groups are acrylamide acrylamide /acryl·a·mide/ (ah-kril´ah-mid) a vinyl monomer used in the production of polymers with many industrial and research uses; the monomeric form is a neurotoxin. , hydroxyl, and carboxylate groups of varying densities. Atomic force microscopy (AFM), transmission electron microscopy (TEM), and gloss measurements were used to assess the distribution of the titania pigment particles in the surface (AFM) and bulk (TEM) of the dry paint films as a function of the type of dispersant. The titania pigment particle size distribution The particle size distribution[1] ("PSD") of a powder, or granular material, or particles dispersed in fluid, is a list of values or a mathematical function that defines the relative amounts of particles present, sorted according to size.  in both the paint film surface and bulk was analyzed.

MATERIAL AND EXPERIMENTAL METHODS

Materials

The titania pigment sample used throughout this study was an aluminate- and zirconia-coated aluminum-doped rutile rutile, mineral, one of three forms of titanium dioxide (TiO2; see titanium). It occurs in crystals, often in twins or rosettes, and is typically brownish red, although there are black varieties.  with a density of 4.1 g/[cm.sup.3]. The BET surface area of the pigment particles measured by [N.sub.2] adsorption was 19.0 [m.sup.2]/g. The mean diameter of the particles measured by TEM was 0.23 [+ or -] 0.02 [micro]m. The major surface elements determined by X-ray photoelectron spectroscopy X-ray Photoelectron Spectroscopy (XPS) is a quantitative spectroscopic surface chemical analysis technique used to estimate the empirical formula or elemental composition, chemical state and electronic state of the elements on the surface (upto 10 nm) of a material.  (XPS (1) See XML Paper Specification.

(2) A brand name for certain models of Inspiron laptops from Dell.
) were Al, Ti, Zr, and O, as expected (19, 6, 0.6, and 74 at%, respectively, after removing the adventitious ADVENTITIOUS, adventitius. From advenio; what comes incidentally; us adventitia bona, goods that, fall to a man otherwise than by inheritance; or adventitia dos, a dowry or portion given by some other friend beside the parent.  carbon contribution). The aluminate a·lu·mi·nate  
n.
A chemical compound containing aluminum as part of a negative ion.

Noun 1. aluminate - a compound of alumina and a metallic oxide
 phase was dominated by the hydrated hy·drat·ed  
adj.
Chemically combined with water, especially existing in the form of a hydrate.

Adj. 1. hydrated - containing combined water (especially water of crystallization as in a hydrate)
hydrous
 form, boehmite boehm·ite  
n.
A white to dark reddish-brown orthorhombic mineral, AlO(OH), present in bauxite.



[German Böhmit, after J. Böhm (1858-1930), German scientist.]
 (AlOOH), as indicated by Auger parameters. (21) Boehmite has also been previously observed on titania pigment surfaces. (22) The pigment isoelectric point isoelectric point
n.
The pH at which the electrolyte concentration of an amphoteric substance such as protein is electrically zero because the concentration of its cation form equals the concentration of its anion form.
 (iep) was at pH 7.8 [+ or -] 0.3.

The polymeric dispersants used were polyacrylic acid and modified polyacrylamides (Figure 1). Polyacrylic acid (Polymer A) was obtained from Sigma-Aldrich Corp., USA, as sodium salt. The polyacrylamide reagents (Polymer N, Polymer C, and Polymer H) were obtained through the courtesy of Cytec Industries Cytec Industries is a specialty chemicals and materials technology company with pro-forma sales in 2004, including the Surface Specialties acquisition, of approximately $3.0 billion. Cytec is a result of its spin-off from American Cyanamid Company. , Inc., USA; Polymer N was a polyacrylamide homopolymer, Polymer H was a polyacrylamide copolymer modified with 10% hydroxyl groups, and Polymer C was an anionic polyacrylamide copolymer modified with 8% carboxylate and 10% hydroxyl groups. The molecular weights of the polymeric dispersants, measured using size exclusion chromatography Size exclusion chromatography (SEC) is a chromatographic method in which particles are separated based on their size, or in more technical terms, their hydrodynamic volume. It is usually applied to large molecules or macromolecular complexes such as proteins and industrial polymers.  relative to polyethylene glycol polyethylene glycol (PEG): see glycol.  standards, were 13,600, 12,600, 17,000, and 13,100 g/mol for Polymer A, Polymer N, Polymer C, and Polymer H, respectively; values which are characteristic of dispersants used in the paint industry. The structure and physicochemical properties of the polymeric dispersant samples have been discussed previously. (18)

Materials used in the paint formulation were Primal RHA-184 (acrylic emulsion resin from Rohm and Haas Rohm and Haas Company (NYSE: ROH), a Philadelphia, Pennsylvania based company, manufactures miscellaneous materials. A Fortune 500 Company, Rohm and Haas employs more than 17,000 people in 27 countries. The annual sales revenue of Rohm and Haas stands at about USD 8.2 billion. , Australia), Acrysol RM-1020 (nonionic polyurethane associative rheology modifier (programming) modifier - An operation that alters the state of an object. Modifiers often have names that begin with "set" and corresponding selector functions whose names begin with "get".  from Rohm and Haas, Australia), Acrysol SCT-275 (hydrophobically modified ethylene oxide ethylene oxide Occupational medicine A gas used to sterilize medical supplies and other materials  urethane urethane (yoor´ithān´),
n ethyl carbamate used as an anesthetic agent for laboratory animals, formerly used as a hypnotic in humans.
 block copolymer associative thickener thick·en  
tr. & intr.v. thick·ened, thick·en·ing, thick·ens
1. To make or become thick or thicker: Thicken the sauce with cornstarch. The crowd thickened near the doorway.

2.
 from Rohm and Haas, Australia), propylene glycol propylene glycol

a chemical used industrially as an antifreeze, solvent stabilizer, as a preservative in liquid livestock feeds and pharmaceutically as a vehicle or solvent for medicinal preparations.
 (BDH BDH Big Damn Hero (characters in TV show Firefly/Serenity)
BDH Brusthöhendurchmesser (German: Chest High Diameter, Forestry)
BDH Bund Deutscher Haarformer EV
 Chemicals Ltd., England), Natrosol[R] Plus (modified hydroxylethyl cellulose from Hercules Incorporated, Aqualon Division, USA), Foamaster VL (antifoaming agent from Cognis Pty Ltd PTY LTD Propriety Limited (company structure in Australia) .), and Texanol (ester-alcohol from Eastman Chemical Co., USA).

High-purity water was produced by the following sequential treatment: reverse osmosis reverse osmosis
n.
The movement of a solvent in the opposite direction from osmosis in such a manner that the solvent moves from a solution of greater concentration through a membrane to a solution of lesser concentration.
 followed by two stages of mixed bed ion exchange ion exchange
n.
A reversible chemical reaction occurring between an insoluble solid and a solution during which ions may be interchanged, used in the separation of radioactive isotopes.
, two stages of activated carbon treatment, and a final filtering step through a 0.22 [micro]m filter. The conductivity was less than 0.5 [micro]S/cm with a surface tension of 72.8 mN/m at 20[degrees]C. All other reagents used were analytical grade (unless otherwise stated).

Paint Preparation

Water-based paint samples were prepared using the formulation provided by the titania pigment manufacturer, as shown in Table 1. Five paint batches were made using the four polymeric dispersants, Polymer A, Polymer C, Polymer H, and Polymer N, and one without dispersant. A high-speed laboratory disperser (Sardik Engineering Pty Ltd., Australia) was used to prepare the mill base. The mill base preparation is a very important process of paint manufacturing; the primary objective of pigment milling is to incorporate pigment particles into a liquid vehicle to yield fine particle dispersions. The milling time of the titania pigment particles was assessed using a Hegman gauge to be acceptable after 25 min of high-speed dispersion, similar to that observed previously. (23)

Wet paint samples were applied to either a glass or cardboard substrate and spread to a thickness of 100 [micro]m using a film applicator ap·pli·ca·tor
n.
An instrument for applying something, such as a medication.


applicator,
n a device for applying medication; usually a slender rod of glass or wood, used with a pledget of cotton on the end.
 (BYK BYK Bouake Cote d'Ivoire (Ivory Coast airport code)  Gardner, USA). The films were then allowed to dry at room temperature for 24 hr. The dry paint films were analyzed using gloss measurements, TEM (glass mounted), and AFM (cardboard mounted).

AFM

AFM was used to measure surface topography and to map the distribution of the various phases on the dry paint film surface using tapping (noncontact) and contact modes. A Digital Instrument Nanoscope III AFM was used in tapping mode with scan head An optical sensing device in a scanner or fax machine that is moved across the image to be scanned.  E or Z for scanning areas of 10 x 10 and 60 x 60 [micro][m.sup.2], respectively. The scan rate The number of times per second an image capture or display device samples its field of vision. See scan line and horizontal scan frequency. See also scan technology.  was 0.5-1 Hz. The dry paint samples (flat cardboard mounted) were cut to a dimension of 1 [cm.sup.2] and put under the microscope using a metal holder.

TEM

A Philips CM100 TEM, operated at an accelerating voltage of 80 kV, was used for this study. Small slivers (approximately 5 mm by 0.5 mm) of the dry paint films were carefully removed from the glass using a razor blade ra·zor·blade also ra·zor blade  
n.
A thin sharp-edged piece of steel that can be fitted into a razor.

razor blade nhoja de afeitar

razor blade 
. Each paint sliver was embedded in epoxy resin that was cured overnight at 70[degrees]C. Thin sections of the embedded paint films were cut from the resin with a diamond ultra-micro-tome knife. The thin sections were collected on carbon-coated, cellulose nitrate cellulose nitrate
n.
A pulpy or cottonlike polymer derived from cellulose treated with sulfuric and nitric acids and used in the manufacture of explosives and plastics. Also called nitrocellulose.
 films supported on 200 mesh copper TEM grids. The thin section thickness was set at 0.2 [micro]m in order to minimize the disruption of the films by titania pigment particles being dragged out of the films using the diamond ultramicrotome ul·tra·mi·cro·tome  
n.
A microtome for cutting very thin sections of material for use in electron microscopy.



ul
 knife.

RESULTS AND DISCUSSION

Pigment Volume Concentration

One of the most valuable and useful parameters to describe paint composition is the pigment volume concentration (PVC PVC: see polyvinyl chloride.
PVC
 in full polyvinyl chloride

Synthetic resin, an organic polymer made by treating vinyl chloride monomers with a peroxide.
), which can be determined using equation (1) (24)

PVC = [V.sub.p]/[[V.sub.p] + [V.sub.b]] (1)

where [V.sub.p] is the volume of pigment and filler and [V.sub.b] is the volume of binder of a paint formulation. The higher the PVC value, the lower the content of polymer binder is within the paint formulation, and the higher the portion of pigment and filler particles. Thus, the PVC value strongly determines paint application properties, including gloss. (25) The average PVC value of the paint samples in this study was found to be 16.1%.

Coatings with PVC values below the critical pigment volume concentration (CPVC CPVC Chlorinated Polyvinyl Chloride
CPVC Cell Phone Voice Changer
CPVC common pulmonary venous chamber
) tend to be glossy. (26) CPVC has been defined as the point in a pigment-vehicle system at which there is just sufficient binder to completely fill the interstices between randomly packed pigment particles after the volatilization volatilization /vol·a·til·iza·tion/ (vol?ah-til-i-za´shun) conversion into vapor or gas without chemical change.

vol·a·til·i·za·tion
n.
See evaporation.
 of the thinner. (27) The CPVC value is inversely related to the pigment oil absorption (28)

CPVC = 1/[1 + OA] (2)

where OA is the oil absorption expressed in [cm.sup.3]/[cm.sup.3] (the volume of linseed oil linseed oil, amber-colored, fatty oil extracted from the cotyledons and inner coats of the linseed. The raw oil extracted from the seeds by hydraulic pressure is pale in color and practically without taste or odor.  adsorbed per unit volume of the pigment). The titania pigment sample oil absorption was found to be 0.88 [cm.sup.3]/[cm.sup.3] (density of linseed oil: 0.93 g/[cm.sup.3]), using the method developed by ASTM ASTM
abbr.
American Society for Testing and Materials
 Interntaional. (29) Consequently, the CPVC value was found to be 53%. The PVC value of 16.1% obtained for the paint samples is therefore well below the calculated CPVC value.

Paint Film Analysis

AFM IMAGES: Figure 2 shows the AFM height images of the dry paint films (60 x 60 [micro][m.sup.2]) in the absence and presence of polymeric dispersant. The pigment distribution in the dry film was not uniform in the absence of polymeric dispersant and relatively large pigment aggregates randomly appeared at the surface. A similar situation, but to a lesser extent, was observed in the presence of Polymer N. The AFM images of the dry paint films in Figure 2 show more single pigment particles in the presence of Polymer H, Polymer A, and Polymer C, due to improved dispersion. The distribution of the titania pigment particles, whether discrete or as small aggregates, was relatively homogeneous for Polymer A and Polymer C; however, more pigment aggregates and clusters were detected when using Polymer H or Polymer N. This diversity in pigment distribution was reflected by macroscopic macroscopic /mac·ro·scop·ic/ (mak?ro-skop´ik) gross (2).

mac·ro·scop·ic or mac·ro·scop·i·cal
adj.
1. Large enough to be perceived or examined by the unaided eye.

2.
 paint film properties, as will be discussed later in the gloss measurements section, with higher gloss observed for Polymer C and Polymer A. Interestingly, similar behavior has been observed previously in the study of rheology and particle size Particle size, also called grain size, refers to the diameter of individual grains of sediment, or the lithified particles in clastic rocks. The term may also be applied to other granular materials.  of titania pigment particles in aqueous suspension, in the absence and presence of the polymeric dispersants. (19)

[FIGURE 2 OMITTED]

In the measurement of pigment particle size and size distribution at the dry paint film surface, a total of 30 AFM images were analyzed using analySIS software (Soft Imaging System). The average pigment particle diameter ([d.sub.av]), standard deviation In statistics, the average amount a number varies from the average number in a series of numbers.

(statistics) standard deviation - (SD) A measure of the range of values in a set of numbers.
 values ([sigma]), and [D.sub.50] values of pigment particles in the dry paint film are presented in Table 2. A higher pigment particle size was observed in Table 2 in the absence of polymeric dispersant. In general, the particle size values indicate that in the presence of polymeric dispersant the pigment became less aggregated. The pigment particle size decreased slightly in the presence of Polymer N; however, it decreased significantly more when Polymer H was present. In the presence of Polymer A or Polymer C, the pigment particle size was greatly reduced due to electrostatic, in the wet state only, and steric stabilization. (20) The standard deviation value was large in the absence of dispersant, indicating a large distribution of pigment aggregate sizes at the paint film surface; this distribution was reduced in the presence of polymeric dispersant.

In order to compare the size distributions of pigment particles at the dry paint film surface in the presence of polymeric dispersants, the particle size range values were plotted as a function of the normalized frequency Normalized frequency is the ratio of an actual frequency and a reference value. Fiber optics
In an optical fiber, the normalized frequency, V (also called the V number), is given by
 count in Figure 3. It is observed clearly in Figure 3 that, in the absence of polymeric dispersant, a broad particle size distribution occurred at the dry paint film surface, with a particularly high number of pigment aggregates larger than 3 [micro]m and a relatively low number of single particles (the primary pigment particle size was 0.23 [+ or -] 0.02 [micro]m). The number of single particles increased slightly in the presence of either Polymer N or Polymer H, but greatly increased in the presence of Polymer A or Polymer C. In general, the number of large pigment aggregates (> 3 [micro]m) at the dry paint film surface decreased by using polymeric dispersant, with the lowest aggregate number observed when Polymer A or Polymer C was used. Polymer H had less effect on reducing the pigment aggregate size when compared to Polymer A or Polymer C, and the least effect was observed for Polymer N. The dominant primary pigment particle size of 0.20-0.25 [micro]m was clearly observed in the presence of Polymer A or Polymer C.

[FIGURE 3 OMITTED]

In addition to AFM height imaging, images of the paint film surface using AFM tapping mode phase imaging were obtained due to differences in the viscoelastic Adj. 1. viscoelastic - having viscous as well as elastic properties
natural philosophy, physics - the science of matter and energy and their interactions; "his favorite subject was physics"
 properties of the various phases in the film. (30) Figure 4 shows AFM phase An AFm phase is an "alumina, ferric oxide, monosulfate" phase. AFm phases are important in the hydration of hydraulic cements.

They are crystalline hydrates with general, simplified formula 3CaO.(Al,Fe)2O3.CaSO4.
 images of the paint film surfaces, clearly indicating the two different phases in the paint film, comprising the titania pigment particles and the polymer resin Versatlie liquid plastic coating. It self-levels and hardens to produce a thick, clear, durable and glossy finish. . The presence of both pigment particles and polymer resin at the surface of water-based paint films is a result of the dominant film formation mechanisms, unlike solvent-based paint films which contain only polymer resin, as discussed earlier. In the absence of polymeric dispersant or in the presence of Polymer H or Polymer N, pigment aggregation and the tendency for the pigment particles to protrude pro·trude
v.
1. To push or thrust outward.

2. To jut out; project.
 from the surface were clearly visible. However, in the presence of Polymer C or Polymer A, the number of pigment aggregates was reduced and the pigment particles were distributed more uniformly at the paint film surface.

SURFACE ROUGHNESS: The root-mean-square roughness ([R.sub.rms]) and the maximum peak-to-valley ([Z.sub.max]) of the 60 x 60 [micro][m.sup.2] dry paint film surfaces, measured by contact mode AFM, are given in Table 3. Images such as those presented in Figure 2 were used to derive the values shown in Table 3. [R.sub.rms] values were calculated using (31)

[R.sub.rms] = [square root of ([N.summation over (i=1)][([Z.sub.i] - [Z.sub.ave]).sup.2]/N)] (3)

where [Z.sub.ave] is the average height value within the given area, [Z.sub.i] is the current height value, and N is the number of points within a given area.

[FIGURE 4 OMITTED]

In the absence of polymeric dispersant, the paint film surface was rough in comparison to the values observed in the presence of polymeric dispersants. The paint film roughness decreased slightly in the presence of Polymer N and decreased significantly more when Polymer H was used. The paint film surface roughness was further reduced in the presence of Polymer A; however, Polymer C provided the lowest paint film surface roughness. The same trend was observed for the two parameters, [R.sub.rms] and [Z.sub.max].

[FIGURE 5 OMITTED]

GLOSS MEASUREMENTS: Table 3 also shows the gloss values of the paint films, measured with a Sheen Tri Microgloss 160 (Sheen Instruments Ltd., UK) 24 hr after their preparation at a light incidence angle of 60[degrees]. Table 3 clearly shows that the paint gloss was higher in the presence of polymeric dispersant. Gloss is known to be an indicator of the degree of pigment dispersion. (32) Typically, gloss of a paint film decreases with an increase in the pigment aggregate size. (33) In the presence of polyacrylamide homopolymer (Polymer N), the paint gloss increased slightly, possibly due to steric stabilization provided by the adsorbed polyacrylamide dispersant. When polyacrylamide modified with hydroxyl groups (Polymer H) was used, the gloss further increased due to the presence of polymer hydroxyl groups, providing increased steric stabilization. Similar pigment stabilization phenomena have been observed in the wet state through rheological investigations. (20) In the presence of polyacrylic acid containing 100% carboxylate groups (Polymer A) and polyacrylamide modified with carboxylate and hydroxyl groups (Polymer C), the paint gloss significantly increased. However, Polymer C provided the highest dry film paint gloss due to stabilization imparted and retained by the presence of both the hydroxyl and carboxylate functional groups during drying, confirming the observations from the AFM images.

[FIGURE 6 OMITTED]

The inverse correlation of the paint film gloss with the surface roughness values is shown in Figure 5. A similar influence of surface roughness on the paint film gloss (34) and reflectance from polymer surfaces (35) has been reported previously.

TEM THIN SECTION ANALYSIS: Surface analysis techniques alone are not sufficient enough to obtain all information regarding pigment dispersion in dry paint films. TEM analysis of the dry paint film cross-sections were undertaken to obtain the distribution of pigment particles in the bulk of the paint film. Figures 6-8 show the cross-sectional TEM images of the dry paint film in the absence and presence of polymeric dispersant, at various magnification values. Titania pigment particles appear black in the images due to their relatively high electron density Electron density is the measure of the probability of an electron being present at a specific location.

In molecules, regions of electron density are usually found around the atom, and its bonds.
. The cross-sectional TEM images at lower magnification (Figure 6) show that the dry film thickness was 50 [+ or -] 5 [micro]m. In general, no settling of pigment particles within the paint films was observed in the TEM images in the presence of Polymer A, Polymer C, or Polymer H, in contrast to the results reported previously. (36) Tiarks et al. (36) observed, by TEM and AFM analysis, that during the paint film formation large pigment aggregates were not located at the water-based paint film-air interface, as they tend to settle and, hence, only smaller clusters or isolated pigments stayed at the film surface. However, in the current study, pigment aggregate settling was only observed in the absence of polymeric dispersant and in the presence of Polymer N (Figure 6).

The TEM images clearly show that the pigment distribution within the dry paint film was highly affected by the type of polymeric dispersant. These images, especially at higher magnification (Figure 8), indicate that incorporation of either Polymer A or Polymer C improved pigment dispersion in the bulk of the dry paint film.

The pigment size distribution within the dry paint films was analyzed as a function of pigment particle mean diameter with the analySIS software using 50 TEM images at a magnification similar to those presented in Figure 7. The average pigment particle diameter ([d.sub.av]), standard deviation values ([sigma]), and [D.sub.50] values of the pigment particles in the bulk of the dry paint film are presented in Table 4. The particle size values decreased in the presence of polymeric dispersants, indicating less particle aggregation. Polymer A and Polymer C were the most effective in reducing the pigment particle size, followed by Polymer H and Polymer N. The standard deviation values show how widely the pigment aggregate sizes were spread within the paint film bulk, and how the particle size changed due to the presence of polymeric dispersant. The measured standard deviation also shows how a narrower pigment particle size distribution can be achieved in the presence of either Polymer A or Polymer C. The greater dispersion performance of Polymer A versus Polymer C within the dry paint film was similar to that observed in alkaline aqueous pigment suspensions, (19) suggesting that the pigment dispersion behavior within dry paint film is similar to that obtained in wet aqueous pigment suspensions.

In order to compare the size distributions of pigment aggregates within the dry paint film, the values of particle size range were plotted versus the normalized frequency count as a function of the type of polymeric dispersant (see Figure 9). It is observed clearly that in the absence of polymeric dispersant, a broad particle size distribution occurred within the dry paint film, with a particularly high number of pigment aggregates larger than 2 [micro]m and a minimal number of single particles; as stated previously, the primary pigment particle size was 0.23 [+ or -] 0.02 [micro]m. The number of larger pigment aggregates within the dry paint film decreased in the presence of polymeric dispersant, particularly when Polymer A or Polymer C were used. In the presence of Polymer A or Polymer C, the pigment particles were largely present as discrete particles. In general, the number of large pigment aggregates (> 2 [micro]m) within the dry paint film decreased by using polymeric dispersant, with the lowest number of aggregate observed when Polymer A or Polymer C were used. Polymer H had less effect in reducing the number of pigment aggregates in comparison to Polymer A or Polymer C, and minimal effect was observed for Polymer N. The dominant primary pigment particle size of 0.2-0.3 [micro]m was clearly observed in the presence of Polymer A or Polymer C.

[FIGURE 7 OMITTED]

In addition to the values obtained in the analysis of the TEM images of the dry paint film, a relationship between neighbor pigment particles is important in particle dispersion characterization. (37) The nearest neighbor See point sampling.  distribution gives an indication of the particle dispersion. (38) The dry paint film TEM images were further analyzed using analySIS software, as a function of distance between pigment particle centers and their nearest neighbors. The distance between pigment particles and their neighbors within the paint films are shown in Figure 10, as a function of the type of polymeric dispersant. Larger nearest neighbor distances indicate better dispersion. The results confirm that Polymer N had little effect on the distribution of titania pigment particles in the dry paint film, while Polymer H had a moderate effect, and both Polymer A and Polymer C provided the largest dispersion of the pigment particles.

[FIGURE 8 OMITTED]

[FIGURE 9 OMITTED]

[FIGURE 10 OMITTED]

CONCLUSIONS

The dispersion of titania pigment particles in dry paint film was assessed using AFM, TEM, and gloss measurements. The combination of surface and bulk microscopic analysis, combined with optical property measurements, provided a detailed and complementary picture of dry film pigment dispersion properties.

The type of polymeric dispersant considerably affected the pigment dispersion in the dry paint film. In the absence of polymeric dispersant, the pigment distribution in the dry paint film was not uniform both within and at the surface of the paint film, with relatively large pigment aggregates randomly appearing at the surface, resulting in a rough film surface and, consequently, providing a low gloss. A similar situation, but to a lesser extent, was observed in the presence of Polymer N (polyacrylamide homopolymer). When Polymer H (hydroxyl-modified polyacrylamide) was present, the paint surface was slightly smoother and the gloss increased because of greater pigment dispersion both within and at the paint film surface. Polymer A (polyacrylic acid) or Polymer C (polyacrylamide modified with carboxylate and hydroxyl functional groups) provided the best titania pigment dispersion in the dry paint film, resulting in a smooth and glossy surface. Polymer C provided the highest dry paint film gloss, which is likely due to, initially, electrostatic stabilization in the aqueous pigment dispersion, and then, ultimately, to steric stabilization from the multiple polymer functional groups present.

Interestingly, the pigment dispersion behavior in the dry state is similar to that obtained previously for alkaline aqueous pigment dispersions or the wet state. (18-20)

ACKNOWLEDGMENTS

The authors gratefully acknowledge Mr. Caelum Brice from the R & D division of Solver Paints (Adelaide, Australia) for providing the opportunity and facilities for paint formulation preparations.

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(13) Morris, G.E., Fornasiero, D., and Ralston, J., "Polymer Depressants at the Talc-Water Interface: Adsorption Isotherm isotherm, line drawn on a map of a particular region of the earth's surface connecting points of equal temperature; each point reflects one temperature reading or an average of several readings over a period of time. , Microflotation and Electrokinetic Studies," Int. J. Miner. Process., 67, 211 (2002).

(14) Boulton, A., Fornasiero, D., and Ralston, J., "Selective Depression of Pyrite pyrite (pī`rīt) or iron pyrites (pīrī`tēz, pə–, pī`rīts), pale brass-yellow mineral, the bisulfide of iron, FeS2.  with Polyacrylamide Polymers," Int. J. Miner. Process., 61,13 (2001).

(15) Chen, H.T., Ravishankar, S.A., and Farinato, R.S., "Rational Polymer Design for Solid-Liquid Separations in Mineral Processing Applications," Int. J. Miner. Process., 72, 75 (2003).

(16) Bullett, T.R., Paint and Surface Coatings: Theory and Practice, Lam-bourne, R. and Strivens, T.A. (Eds.), Woodhead Publication Ltd., Cambridge, UK, 1999.

(17) Wicks, Z.W., Jones, F.N., and Pappas, S.P., Organic Coatings: Science and Technology, Vol. 1, John Wiley & Sons, New York New York, state, United States
New York, Middle Atlantic state of the United States. It is bordered by Vermont, Massachusetts, Connecticut, and the Atlantic Ocean (E), New Jersey and Pennsylvania (S), Lakes Erie and Ontario and the Canadian province of
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(18) Farrokhpay, S., Morris, G.E., Fornasiero, D., and Self, P.G., "Effects of Chemical Functional Groups on the Polymer Adsorption Behaviour onto Titania Pigment Particles," J. Colloid Interface Sci., 274, 33 (2004).

(19) Farrokhpay, S., Morris, G.E., Fornasiero, D., and Self, P.G., "Role of Polymeric Dispersant Functional Groups in the Dispersion Behaviour of Titania Pigment Particles," Prog. Colloid Polym. Sci., 128, 216 (2004).

(20) Farrokhpay, S., Morris, G.E., Fornasiero, D., and Self, P.G., "Influence of Polymer Functional Group Architecture on Titania Pigment Dispersion," Colloids Surf., A, 253, 183 (2005).

(21) Morris, G.E., Skinner, W.A., Self, P.G., and Smart, R.S.C., "Surface Chemistry and Rheological Behaviour of Titania Pigment Suspension," Colloids Surf., A, 155, 27 (1999).

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A colorless brandy made from the fermented juice of cherries.



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(31) Keslarek, A.J., Costa, C.A.R., and Galembeck, F., "Latex Film Morphology and Electrical Potential Pattern Dependence on Serum Components: A Scanning Probe Microscopy Study," J. Colloid Interface Sci., 255, 107 (2002).

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(36) Bendler, J.T., Feldman, S.F., Hatti, H., and Hobbs, S.Y., "Approximate Model of Diffuse Reflectance from Rough Polymer Surfaces," J. Appl. Phys., 83 (2), 998 (1998).

(37) Russ, J.H., The Image Processing Handbook, CRC (Cyclical Redundancy Checking) An error checking technique used to ensure the accuracy of transmitting digital data. The transmitted messages are divided into predetermined lengths which, used as dividends, are divided by a fixed divisor.  Press, Boca Raton, FL, USA, 1999.

(38) Temperley, J., Westwood, M., Hornby, M.R., and Simpson, L.A., "Use of a Mathematical Model to Predict the Effects of Extenders on Pigment Dispersion in Paint Films," J. COAT. TECHNOL., 64, No. 809, 33 (1992).

Saeed Farrokhpay, Gayle E. Morris,** and Daniel Fornasiero -- University of South Australia*

Peter Self -- University of Adelaide Its main campus is located on the cultural boulevard of North Terrace in the city-centre alongside prominent institutions such as the Art Gallery of South Australia, the South Australian Museum and the State Library of South Australia.  ([dagger])

* Ian Wark Research Institute, Mawson Lakes, SA 5095, Australia.

([dagger]) Adelaide Microscopy, Adelaide, SA 5005.

** Author to whom correspondence should be addressed. Author currently at Victoria University, Melbourne, Vic, 8001; fax: + 61 3 9687 2089; email: Gayle.Morris@vu.edu.au.
Table 1 -- Water-Based Paint Formulation

           Material              Weight (g)  Volume (ml)

Mill Base

 1         Propylene glycol       15          14.5
 2         Water                  15          15
 3         Ammonia                 0.5         0.6
 4         Polymeric dispersant    2           2.5
 5         Foamaster VL            1           1.1
 6         Acrysol RM-1020         4           3.8
 1-6       were mixed in a stainless steel vessel and then 7 was added
             under low speed stirring.
 7         Titania pigment        75          18.5

The mill base was dispersed for 25 min at 4500 rpm. The following
materials then were added to the mill base, referred to as "letdown".

Letdown

 8         Water                   6           6
 9         RHA-184               220         210
10         Texanol                 5           5.4
11         Propylene glycol        1           1
12         Foamaster VL            0.2         0.25
13         Acrysol SCT-275         0.2         0.2
14         Premixed Natrosol in    5           5
             water (4 wt%)
Total                            350         284
Nonvolatile component             56%         45%
Titania pigment component         22%          6.5%
pH                                 9.5

Table 2 -- Average Pigment Particle Diameter ([d.sub.av]), Standard
Deviation ([sigma]), and [D.sub.50] Values of Pigment Particles at the
Dry Paint Film Surface (from AFM Measurements)

Polymeric      [d.sub.av]  [sigma]  [D.sub.50]
Dispersant     (nm)        (nm)     (nm)

No Dispersant  1100        1900     510
Polymer N      1060        1700     470
Polymer H       890        1400     440
Polymer C       720        1000     400
Polymer A       730        1000     380

Table 3 -- Root-Mean-Square Roughness ([R.sub.rms]), Maximum
Peak-to-Valley ([Z.sub.max]), and Gloss Values of the Dry Paint Film
Samples Measured After 24 hours (from AFM Measurements)

Polymeric      [R.sub.rms]  [Z.sub.max]  Gloss
Dispersant     (nm)         (nm)         ([+ or -] 1 unit)

No Dispersant  180          1080         36
Polymer N      170           950         43
Polymer H      140           720         50
Polymer C       92           420         66
Polymer A      110           480         60

Table 4 -- Average Pigment Particle Diameter ([d.sub.av]), Standard
Deviation ([sigma]), and [D.sub.50] Values of Pigment Particles in the
Bulk of the Dry Paint Film (from TEM Measurements)

Polymeric      [d.sub.av]  s     [D.sub.50]
Dispersant     (nm)        (nm)  (nm)

No Dispersant  430         440   340
Polymer N      430         400   320
Polymer H      410         350   310
Polymer C      350         260   290
Polymer A      320         230   280
COPYRIGHT 2006 Federation of Societies for Coatings Technology
No portion of this article can be reproduced without the express written permission from the copyright holder.
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