Things to Keep in Mind while Choosing Motionless Mixers for Viscous Matter
Handling viscous materials is a tricky affair and hence the role of motionless mixers becomes very crucial. Read on to know more.At first glance, motionless mixers look like an elementary device. But it is only once they are put to use that you realize their true potential. These mixers help in mixing two different types of materials into one single compound that has a uniform consistency. Viscous materials might include matter such as adhesives, syrups, jams and other sticky matter.
Handling viscous materials is a tricky affair and hence the role of a mixer becomes very crucial. This type of a mixer consists of a simple mechanism wherein baffles run through a simple plastic tube. When two materials are combined, they are pushed through the tube and slowly but steadily mixed together to form a very smooth and uniform compound.
Following are the things to keep in mind if you are choosing a static mixer to mix gelatinous material:
*What is the volume of material that can be pushed through the mixer? This will determine how much matter you are able to mix. To maintain your production quantity, you need to purchase a mixer that will be able to handle large volumes of material. This also applies to sludge static mixers.
*What is the length of the mixer? This will determine the speed of the mixing application as well as the consistency that is likely to be achieved through the mixing application. Fiberglass static mixer can be opted for in such a case.
*Check for problem areas in the motionless mixers. For instance, sometimes the viscous material tends to get stuck in certain corners of the sludge static mixer and does not get blended properly. This will affect the overall consistency of the materials in question. You could opt for a custom mixer supplemented with an extension to address this problem.
*What is the extreme pressure level that the mixer can tolerate? In the case of highly viscous materials, motionless mixers might face the danger of breaking or changing shape under pressure. Fiberglass static mixer can be used for this purpose. Fixing this problem would take a lot of time and efforts. Hence it is important to check on these parameters before the blending operation is put into action.
*In case there is high temperature material involved, will the motionless mixers be able to function effectively? Often in an industrial set up, one might need to use materials that have different temperatures. For instance, in the food industry, hot syrups might need to be mixed. If the plastic tubing static mixer does not tolerate high temperatures, it could lead to contamination of the food products in question. All these issues need to be thought over.
Hence, if you are considering the purchase of sludge static mixers especially for sticky materials, there are three major things that come into play. First would be the amount of material that can be dispensed into the mixer, secondly, you would have to consider the volumes that can be mixed. Finally, you would also need to spare a thought about the investment involved.
Since motionless mixers are a considerable investment, also make sure that you get a suitable guarantee or warranty for it. You can find reliable manufacturers on the internet and you can choose the best one after comparing their services and offerings.