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Surveys reveal wage, salary increases.


Inside This Story:

* Employee wages and benefits have increased since last year.

* Executive compensation packages reflect a rebounding economy in the U.S. manufacturing sector.

* Two AFS-sponsored surveys detailing trends in wages, benefits and salaries and compensation in metalcasting and manufacturing firms are discussed in this article.

A rebounding economy has helped many metalcasting firms begin to recover from the slump Slump

A temporary fall in performance, often describing consistently falling security prices for several weeks or months.
 of the early 2000s, and some of that recovery is seen in the increased wages for employees. But businesses must find a way to maintain a competitive casting price and retain customers while rewarding and recruiting its valuable workers.

AFS A distributed file system for large, widely dispersed Unix and Windows networks from Transarc Corporation, now part of IBM. It is noted for its ease of administration and expandability and stems from Carnegie-Mellon's Andrew File System.

AFS - Andrew File System
 annually offers two surveys that give a range of salaries and wages for metalcasting employees. The AFS Survey of Wages and Economic Benefits and the National Executive Compensation Survey allow firms to benchmark A performance test of hardware and/or software. There are various programs that very accurately test the raw power of a single machine, the interaction in a single client/server system (one server/multiple clients) and the transactions per second in a transaction processing system.  their compensation packages with other similar metalcasting and manufacturing companies. The data in the surveys reveals trends in compensation and benefits that could direct your company to a different compensation outlook or reaffirm re·af·firm  
tr.v. re·af·firmed, re·af·firm·ing, re·af·firms
To affirm or assert again.



re
 your company's current compensation plan.

Both surveys show an increase in wages and benefits for most employees, from the metalcasting laborers working on the floor to manufacturing executives. Further data regarding salaries and compensation are revealed in this article as well as trends in insurance, hiring wages and average executive salaries by region.

Survey of Wages and Economic Benefits

The Survey of Wages and Economic Benefits provides data for 28 job classifications within the metalcasting industry. Reports from 168 U.S. metalcasting facilities representing 21,466 employees and 15 Canadian Canadian (kənā`dēən), river, 906 mi (1,458 km) long, rising in NE New Mexico. and flowing E across N Texas and central Oklahoma into the Arkansas River in E Oklahoma.  firms with 1,053 employees were used in developing the 2005 report.

The survey covers 20 labor market labor market A place where labor is exchanged for wages; an LM is defined by geography, education and technical expertise, occupation, licensure or certification requirements, and job experience  areas and reveals complete breakdowns for union and non-union metalcasting facilities and four metalcasting groups based on the type of metal poured.

The study's data also is divided into five separate categories based on company size--20 or fewer employees, 21 to 50 employees, 51 to 100 employees, 101 to 250 employees and 251 or more employees.

The sampling of job classifications shown in Table 1 reflects modest increases, ranging from 1.5% for pourers to 10.6% for automatic mold mold, name for certain multicellular organisms of the various classes of the kingdom Fungi, characteristically having bodies composed of a cottony mycelium. The colors of molds are caused by the spores, which are borne on the mycelium.  machine operators. The positions of shell mold and/or and/or  
conj.
Used to indicate that either or both of the items connected by it are involved.

Usage Note: And/or is widely used in legal and business writing.
 shell coremaker and rough grinder Grinder

A slang term for a person who works in the investment industry and makes small amounts of money at a time on small investments, over and over again.

Notes:
 showed slight decreases compared to last year.

Nationally, the minimum hiring rate ranges from $6.00 to $15.65, with an average of $9.58. The average hourly earnings were $14.05. Of the 164 companies responding, only 12 continue to offer an annual cost of living increase.

Additionally, 27% of the respondents In the context of marketing research, a representative sample drawn from a larger population of people from whom information is collected and used to develop or confirm marketing strategy.  provided health care benefits through an HMO HMO health maintenance organization.

HMO
n.
A corporation that is financed by insurance premiums and has member physicians and professional staff who provide curative and preventive medicine within certain financial,
 insurance plan while 68% offered a PPO PPO
abbr.
preferred provider organization


PPO Managed care Preferred provider organization, see there Infectious disease Pleuropneumonia-like organism, see there
 plan. The remaining respondents offered a combination of the two or are self-insured self-insured Self fund Health insurance adjective Referring to the practice of carrying an individual health insurance policy for oneself; self insurance is usually more expensive than group insurance .

The survey also tabulated responses to questions regarding holidays and vacations, retirement plans, life insurance, sick leave and pay differentials per shift.

National Executive Compensation

AFS partnered with the Management Assn. of Illinois Illinois, river, United States
Illinois, river, 273 mi (439 km) long, formed by the confluence of the Des Plaines and Kankakee rivers, NE Ill., and flowing SW to the Mississippi at Grafton, Ill. It is an important commercial and recreational waterway.
, Downers Grove Downers Grove, village (1990 pop. 46,858), Du Page co., NE Ill.; settled 1832, inc. 1873. Downers Grove has undergone population growth and commercial development that include the construction of new office complexes. , Ill. to offer the National Executive Compensation Survey, which is conducted annually in cooperation with 20 other employer associations This is a list of employer associations and other business organizations. Austria
  • Federation of Austrian Industry (Vereinigung der Österreichischen Industrie (VÖI))
Australia
  • Australian Industry Group (AIG) (www.aigroup.asn.
. A total of 1,578 organizations participated in the 2005 survey, representing compensation data for 10,706 executives in the 34 positions analyzed an·a·lyze  
tr.v. an·a·lyzed, an·a·lyz·ing, an·a·lyz·es
1. To examine methodically by separating into parts and studying their interrelations.

2. Chemistry To make a chemical analysis of.

3.
.

Data in this survey is broken down by sales volume, type of industry (manufacturing and service organizations and public and private organizations), benefits, perquisites Fringe benefits or other incidental profits or benefits accompanying an office or position.

The abbreviation perks is used in reference to extraordinary benefits afforded to business executives, such as country club memberships or the free use of automobiles.
 and stock ownership.

Table 2 lists the 2004 average salary, median salary and the average total compensation for each job category in the public and private sector of manufacturing based on sales volume from up to more than $1 billion. This data is based on nationwide earnings and includes all sales volume breakouts.

Average total compensation refers to the sum of all cash compensation including base salary, annual bonus and other cash compensation provided to those positions listed. Additional perquisites that may have been figured in to the total compensation package include automobile automobile, self-propelled vehicle used for travel on land. The term is commonly applied to a four-wheeled vehicle designed to carry two to six passengers and a limited amount of cargo, as contrasted with a truck, which is designed primarily for the transportation of  allowances, additional deferred compensation, special insurances, stock options, retirement plans, etc. Median salaries for 2003 also are listed to allow comparisons to the prior year.

According to according to
prep.
1. As stated or indicated by; on the authority of: according to historians.

2. In keeping with: according to instructions.

3.
 the survey results, seven positions saw a decrease in median salary from 2003 to 2004, including staff legal counsel, purchasing head, product development engineer, regional sales manager sales manager ngerente m/f de ventas

sales manager ndirecteur commercial

sales manager sale n
, and facility engineer.

At the top level, manufacturing executive officers enjoyed increases, with international executives averaging increases of 18.2%. Most notable was the 75% increase experienced by government affairs executives, showing a median salary increase from $65,000 to $113,700.

Other notable salary increases included a 17.6% increase for industrial engineer heads, from a $72,500 median salary in 2003 to an $85,300 median salary in 2004. The position of general sales manager saw a 7.8% increase from 2003 to 2004, while engineering and research executives saw a 5.5% increase in median salary.

Information from the national compensation survey should be used for baseline The horizontal line to which the bottoms of lowercase characters (without descenders) are aligned. See typeface.

baseline - released version
 informational purposes only, as many factors can influence the national findings listed. The complete survey breaks this information down by region, manufacturing vs. service industry and sales volume. Table 3 provides a sample comparison of salaries and the variation by region.

For More Information

Visit www.afsinc.org/HR for additional information regarding the 2005 Survey of Wages and Economic Benefits or the National Executive Compensation Survey.

"Manufacturing Salary Survey Shows Increase in 2003," MODERN CASTING Staff Report, Nov. 2004, p. 31-32.

"Foundrymen See Slight Dip in Salaries in 2002," MODERN CASTING Staff Report, Nov. 2003, p. 47.

$13.88

The average median rate paid in 2004 for furnace furnace, enclosed space for the burning of fuel. There are many kinds of furnaces, the type depending upon the fuel and the use to which the heat produced within it is put. Most familiar are the furnaces used in the heating of buildings.  operators, according to the AFS Survey of Wages and Economic Benefits.

[ILLUSTRATION OMITTED]

$9.58

The average hiring wage for metalcasting laborers, according to AFS' Survey of Wages and Economic Benefits.

Top 5 Highest-Paid Manufacturing Executive Positions (Based on Compensation)

1. CEO (1) (Chief Executive Officer) The highest individual in command of an organization. Typically the president of the company, the CEO reports to the Chairman of the Board.  ($321,300)

2. COO (Cell Of Origin) See mobile positioning.  ($223,000)

3. Staff legal counsel ($214,900)

4. Executive/multi-function ($188,100)

5. International executive ($173,200)
Table 1. Average and Median Hourly Earnings

Job classification                   Average     Median    Average
                                      hourly      rate      hourly
                                     earnings     paid     earnings
                                       2003       2003       2004

Automatic mold machine operator       13.51      13.51      13.30
Shell mold and/or shell coremaker     12.33      12.12      12.31
Machine coremaker (blower)            12.91      12.92      13.08
Cupola or furnace operator            13.60      13.39      13.88
Melter, electric furnace              13.65      13.77      13.80
Pourer                                12.94      13.06      13.06
Rough grinder                         12.01      12.58      12.55
General laborer                       11.48      11.46      11.59

Job classification                   Median    % Change
                                      rate      median
                                      paid      hourly
                                      2004     earnings

Automatic mold machine operator      14.95      10.6
Shell mold and/or shell coremaker    12.01      -0.009
Machine coremaker (blower)           13.61       5.3
Cupola or furnace operator           14.12       5.5
Melter, electric furnace             14.15       2.8
Pourer                               13.25       1.5
Rough grinder                        12.55      -0.002
General laborer                      11.68       1.9

Table 2. Average Salary by Job Classification for All Manufacturing
Firms (in 000 dollars)

Job classification                            Average    Median
                                              salary     salary
                                               2004       2004

Chief executive officer                        227.6     200.0
Chief operating officer                        171.7     153.3
Executive/multi-function                       146.8     135.0
Engineering/research executive                 122.3     115.0
Manufacturing executive                        120.9     114.8
Financial/accounting executive                 128.3     120.8
Sales/marketing executive                      130.7     124.9
International executive                        134.3     130.0
Human resources executive                       93.6      86.9
Staff legal counsel                            171.7     161.8
Engineer                                        97.6      90.0
Controller                                      90.8      87.5
General sales manager                          102.3      97.0
Manufacturing manager/plant manager             83.8      81.8
Director of materials                           85.4      82.0
Purchasing head                                 73.4      67.9
Quality control head                            80.7      76.0
Industrial engineer head                        84.2      85.3
Asst. human resources executive                 68.9      65.0
Compensation/benefits                           88.2      70.0
Research engineer                              103.5      89.5
Product development engineer                    90.8      84.7
Advertising/sales promotion manager             74.4      68.8
District sales manager                          68.6      62.2
Regional sales manager                          81.4      80.0
Product/brand manager                           83.8      81.4
Chief information officer                      102.8      97.0
Facility engineer                               70.7      68.1
Government affairs executive                   158.9     113.7
Marketing executive (excluding sales)          123.7     119.2
Sales executive/domestic markets               130.9     126.3
Development executive (service industries)      94.3      90.0
Operations executive (non-manufacturing)       115.8     105.1
Supply chain management                         99.5      99.3

Job classification                            Median    % Change
                                              salary     median
                                               2003      salary
                                                        from 2003

Chief executive officer                       192.0         4.2
Chief operating officer                       148.1         3.5
Executive/multi-function                      125.5         7.6
Engineering/research executive                109.0         5.5
Manufacturing executive                       109.2         5.1
Financial/accounting executive                116.7         3.5
Sales/marketing executive                     122.0         2.4
International executive                       110.0        18.2
Human resources executive                      85.0         2.2
Staff legal counsel                           163.7        -1.2
Engineer                                       87.2         3.2
Controller                                     93.0         5.4
General sales manager                          90.0         7.8
Manufacturing manager/plant manager            79.2         3.3
Director of materials                          78.5         4.5
Purchasing head                                68.9        -1.5
Quality control head                           75.0         1.3
Industrial engineer head                       72.5        17.6
Asst. human resources executive                62.0         4.8
Compensation/benefits                          64.0         9.4
Research engineer                              88.9         0.1
Product development engineer                   90.8        -7.2
Advertising/sales promotion manager            67.6         1.8
District sales manager                         60.0         3.7
Regional sales manager                         82.0        -2.5
Product/brand manager                          79.7         2.1
Chief information officer                      94.4         2.8
Facility engineer                              70.5        -3.5
Government affairs executive                   65.0        75.0
Marketing executive (excluding sales)         113.0         5.5
Sales executive/domestic markets              120.2         5.1
Development executive (service industries)     93.5        -3.9
Operations executive (non-manufacturing)      116.7       -11.0
Supply chain management                         NA          NA

Job classification                              Average
                                                 total
                                              compensation

Chief executive officer                          321.3
Chief operating officer                          223.0
Executive/multi-function                         188.1
Engineering/research executive                   143.9
Manufacturing executive                          146.0
Financial/accounting executive                   158.1
Sales/marketing executive                        164.8
International executive                          173.2
Human resources executive                        108.6
Staff legal counsel                              214.9
Engineer                                         108.2
Controller                                       102.2
General sales manager                            119.9
Manufacturing manager/plant manager               93.5
Director of materials                             93.9
Purchasing head                                   79.9
Quality control head                              87.2
Industrial engineer head                          90.3
Asst. human resources executive                   73.7
Compensation/benefits                             95.7
Research engineer                                112.0
Product development engineer                     102.9
Advertising/sales promotion manager               80.0
District sales manager                            86.6
Regional sales manager                            97.1
Product/brand manager                             92.5
Chief information officer                        116.4
Facility engineer                                 74.4
Government affairs executive                     171.0
Marketing executive (excluding sales)            145.6
Sales executive/domestic markets                 158.6
Development executive (service industries)        95.8
Operations executive (non-manufacturing)         140.3
Supply chain management                          114.3

Table 3. Median Salaries by Region for Selected Positions (in 000
dollars)

                                       Entire
Job classification                      U.S.     Northeast    Midwest

CEO                                    200.0       200.0       200.0
Manufacturing manager/plant manager     81.8        77.6        83.0
Facility engineer                       68.1        67.5        70.5
General sales manager                   87.0       100.0        96.6
Human resources executive               86.9        77.4        88.3

Job classification                     South    West

CEO                                    231.9    198.3
Manufacturing manager/plant manager     81.7     76.8
Facility engineer                       63.6     61.9
General sales manager                   90.1     98.0
Human resources executive              112.0     84.3
COPYRIGHT 2005 American Foundry Society, Inc.
No portion of this article can be reproduced without the express written permission from the copyright holder.
Copyright 2005, Gale Group. All rights reserved. Gale Group is a Thomson Corporation Company.

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Publication:Modern Casting
Date:Nov 1, 2005
Words:1906
Previous Article:Domestic business: what are our operational costs? More than 100 metalcasting facilities, representing $2.81 billion in sales, participated in the...
Next Article:Do you qualify? You think your metalcasting firm can provide a casting superior to your competitors? Prove it.(Company Profile)
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