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Showa Denko K.K. (SDK) Begins Construction of Second Magnetic Alloy Plant in China.


Tokyo, Japan, Aug 24, 2006 - (JCN JCN Japan Corporate News
JCN Journal of Cognitive Neuroscience
JCN Journal of Cardiovascular Nursing
JCN Journal of Christian Nursing
JCN Job Control Number
JCN Journal of Child Neurology
JCN joint communications network (US DoD) 
 Newswire) - Showa Denko K.K. (SDK (Software Developer's Kit) See developer's toolkit and Windows SDK.

SDK - Software Developers Kit (or "Software Development Kit").
; TSE See Tokyo Stock Exchange.

TSE

1. See Tokyo Stock Exchange (TSE).

2. See Toronto Stock Exchange (TSE).
: 4004) today began construction of a second rare-earth magnetic alloy plant in China at Ganzhou, Jiangxi Province, for start-up in the latter half of 2007. A ground-breaking ceremony was held today at Ganzhou for the new plant which will produce, with SDK's advanced quick-cooling technology, 2,000 tons/year of neodymium neodymium (nē'ōdĭm`ēəm), metallic chemical element; symbol Nd; at. no. 60; at. wt. 144.24; m.p. about 1,021°C;; b.p. about 3,068°C;; sp. gr. 7.004 at 20°C;; valence +3. Neodymium is a lustrous silver-yellow metal.  (Nd)-based alloys for high-performance magnets.

The new plant will be operated by Ganzhou Zhaori Rare Earth New Materials Co., Ltd., a newly established joint venture with Tokai Trade Co., Ltd. of Japan and two Chinese rare-earth mineral producers, namely, Ganzhou Qiandong Industrial (Group) Co., Ltd., and Ganxian Hong Jin Rare Earths Co., Ltd. Upon completion of the new plant, SDK will begin producing 3,000 tons/year of Nd-based magnetic alloys in China, together with its existing 1,000-ton/year plant in Baotou, Inner Mongolia.

In addition to Nd, the new plant at Ganzhou will be able to use dysprosium dysprosium (dĭsprō`zēəm) [Gr.,=hard to get at], metallic chemical element; symbol Dy; at. no. 66; at. wt. 162.50; m.p. 1,412°C;; b.p. 2,562°C;; sp. gr. 8.54 at 25°C;; valence+3.  (Dy) and terbium terbium (tûr`bēəm) [from Ytterby, a village in Sweden], metallic chemical element; symbol Tb; at. no. 65; at. wt. 158.9254; m.p. 1,356°C;; b.p. 3,123°C;; sp. gr. about 8.25; valence +3 or +4.  (Tb), the chemical elements that ensure high magnetic force for automotive magnets used at high temperatures. Dy and Tb are produced from ion-adsorption ores found only in such southern Chinese provinces as Jiangxi, Guandong and Fujian. The two Chinese partners in the JV are leading rare-earth mineral producers, having ion-adsorption ore mines and operating separation/purification and smelting facilities.

In 2002, SDK established Baotou Showa Rare Earth Hi-Tech New Material Co., Ltd., and began operating its first Nd-based magnetic alloy plant in China. Demand for Nd, Dy and Tb is continuing to grow. At the same time, it is feared that their prices would increase further and their exports would decline substantially due to China's restriction of production, suspension of the refund of value-added tax value-added tax (VAT), levy imposed on business at all levels of the manufacture and production of a good or service and based on the increase in price, or value, provided by each level. , and cut in export licenses. Under the circumstances, SDK is strengthening its production capacities inside China so as to ensure stable supply of high-performance Nd-based magnetic alloys.

Nd-based magnets are being used in voice coil motors of hard disk drives, magnetic circuits of medical-use magnetic resonance imagers (MRIs) and in cellular phones. In addition, demand for Nd-based magnets is sharply increasing in recent years for use in hybrid cars and electric power steering Electric power steering (EPS or EPAS) is designed to use an electric motor to reduce effort by providing assist to the driver of a vehicle. Most EPS systems have variable assist, which allows for more assistance as the speed of a vehicle decreases and less assistance  devices. Thus, demand for Nd-based magnets is expected to grow at an annual rate of 15% or more in coming years.

Under the ongoing medium-term consolidated business plan, the Passion Project, SDK is allocating much of its resources to operations in the Electronics segment. SDK is committed to providing advanced products meeting customer requirements by securing stable supply of raw materials and developing new technologies.

References

* Rare-earth element:

The name given to any of the group of chemical elements with atomic numbers 57 (lanthanum lanthanum (lăn`thənəm) [Gr.,=to lie hidden], metallic chemical element; symbol La; at. no. 57; at. wt. 138.9055; m.p. about 920°C;; b.p. about 3,460°C;; sp. gr. 6.19 at 25°C;; valence +3. ) to 71 (lutetium lutetium, formerly lutecium (both: ltē`shēəm), metallic chemical element; symbol Lu; atomic number 71; at. wt. 174.967; m.p. about 1,663°C;; b.p. ) plus scandium scandium (skăn`dēəm), metallic chemical element; symbol Sc; at. no. 21; at. wt. 44.9559; m.p. 1,541°C;; b.p. 2,831°C;; sp. gr. 2.99 at 20°C;; valence +3. Scandium is a soft silver-white metal.  (At. No. 21) and yttrium yttrium (ĭt`rēəm) [for Ytterby, a town in Sweden], metallic chemical element; symbol Y; at. no. 39; at. wt. 88.9059; m.p. about 1,522°C;; b.p. 3,338°C;; sp. gr. about 4.45; valence +3. Yttrium is a highly crystalline iron-gray metal.  (At. No. 39). These 17 elements are obtained as by-product of titanium- and iron-ore production. They are found only in limited areas of the world, such as China, Australia and India. Out of these rare-earth elements, Dy and Tb are used in magnets, phosphors and magneto-optical memories. Nd is the main raw material for neodymium-iron-boron magnets that provide high magnetic force.

* Ion-adsorption ore:

An ore containing yttrium and europium europium (yrō`pēəm) [from Europe], metallic chemical element; symbol Eu; at. no. 63; at. wt. 151.96; m.p. about 820°C;; b.p. about 1,600°C;; sp. gr. 5. , used in phosphors, as well as Nd and Dy, used in magnets. Found in the Jiangxi, Guandong and Fujian provinces, China.

* SDK's advanced quick-cooling technology:

The technology for producing high-performance magnetic alloys by way of high-speed quenching quenching

Rapid cooling, as by immersion in oil or water, of a metal object from the high temperature at which it is shaped. Quenching is usually done to maintain mechanical properties that would be lost with slow cooling.
 of molten rare-earth raw materials on a water-cooling roll. This technology enables the formation of a fine structure of cast materials.

* Voice coil motor:

A motor widely used for the positioning of an HDD (Hard Disk Drive) See hard disk and HDD caddy.

HDD - hard disk drive
 head and the zooming of a camera lens.

About Ganzhou Zhaori Rare Earth New Materials Co., Ltd.
Location:        Industrial Park, Ganzhou Economic & Technology
                 Development Zone, Jiangxi Province, China
Establishment:   August 2006
Reg.capital:     JPY 900 million
Ownership:       SDK 80%; Tokai 10%; Ganzhou Qiandong Industrial (Group) 5%;
                 and Ganxian Hong Jin Rare Earths 5%
Business:        Production of Nd-based magnetic alloys (2,000 tons/year)
Market:          High-performance magnet manufacturers around the world
Employees: u@u@u@Approx. 70 (including two Japanese resident
                 representatives)
Annual sales:u@u@JPY 4-5 billion yen (plan)
Chairman:        Tadahiro Hashimoto (Senior Chief Technologist, SDK)
General Manager: Nobuhiko Kawamura (General Manager, Production Department,
                 Electronics Materials Division, SDK)
Schedule:        Start of construction work: August 2006
Mechanical completion and start of trial runs: July 2007


Outlines of JV partners
                         Established     Business    Capital (yen mil.)

Showa Denko K.K.                1939     Chemical             110,400
Tokai Trade Co., Ltd.           1981     Trading                   10
Ganzhou Qiandong
 Industrial (Group) Co., Ltd.   2000     Rare earth production 1,400
Ganxian Hong Jin Rare
 Earths Co., Ltd.               2001     Rare earth production    200


About Showa Denko K.K.

Showa Denko K.K. ('SDK') (TSE: 4004; US: SHWDF) is a major manufacturer and marketer of chemical products serving a wide range of fields ranging from heavy industry to the electronic and computer industries. SDK makes petrochemicals (ethylene, propylene propylene /pro·pyl·ene/ (pro´pi-len) a gaseous hydrocarbon, CH3CHdbondCH2.

propylene glycol  a colorless viscous liquid used as a humectant and solvent in pharmaceutical preparations.
), aluminum products (ingots, rods) electronic equipment (hard disks for computers), and inorganic materials (ceramics, carbons). The company has overseas operations and a joint venture with Netherlands-based Montell and Nippon Petrochemicals to make and market polypropylenes. In March 2001, SDK merged with Showa Denko Aluminum Corporation to strengthen the high-value-added fabricated aluminum products operations, and is today developing next-generation optical communications-use wafers. For more information, please visit www.sdk.co.jp.

Source: Showa Denko K.K.

Contact:
Showa Denko K.K.
Nobuhiro Kato
nobuhiro_kato@sdk.co.jp
+81-3-5470-3235


Copyright [c] 2006 JCN Newswire. All rights reserved. A division of Japan Corporate News Network K.K.
COPYRIGHT 2006 Japan Corporate News Network K.K.
No portion of this article can be reproduced without the express written permission from the copyright holder.
Copyright 2006, Gale Group. All rights reserved. Gale Group is a Thomson Corporation Company.

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Publication:JCN Newswires
Date:Aug 24, 2006
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