Rebuilding in-house capabilities.

Rebuilding in-house capabilities

The following grid lists the in-house rebuilding capabilities of
rebuilt machinery dealers in four major areas of rubber processing
machinery. The capabilities listed for each dealer are
based on their responses to a mail questionnaire. Several
dealers indicated that they did not have these capabilities but
could arrange for these services and were not included in the
grid.

                                    Akron        Akron        Alsop
                                   Special       Steel      Industrial
                                  Machinery   Fabricators    Services

Mills/Calenders

Regrind rolls
Cut connecting gears
Replace bronze sleeve bearings                     *
Make low speed chain couplings                     *            *
Build motor starters                                            *
Build mill bases                      *            *            *
Rebuild gear reducers                              *            *
Install microprocessor controls                    *            *

Presses

Remachine main cylinder                            *            *
Furnish hydraulic units                            *            *
Install microprocessor controls                    *            *
Rebuild the ram                                    *            *
Rework bolster guides                              *            *
Build complete control panels                      *            *
Rework the gland ring                              *            *
Install microprocessor control
  panels                                           *            *

Internal Mixers

Remachine mixing chamber
Rebuild gears                                      *            *
Heavy equipment handling
  capability                                       *            *
Verify integrity of rebuilt
  parts                                            *            *
Rebuild rotors and grind to
  spec                                             *            *
Welding capability-hardness
  coating                                          *
Rebuild to original specs                          *            *
Install/design microprocessor
  control                                          *            *

Extruders

Recut and profile feedscrews
Install new or replace pin
  barrel mixing pins                               *            *
Redesign screw to fit customer
  needs
Convert drive and gear torque
  to pin barrel technology                         *            *
Rebuild transmission bearings,
  seals and gears                                  *
Apply hardness coating to screw
  and/or feed section
Rebuild to latest designs and
  technology
Install microprocessor controls                    *            *

                                     ASB
                                  Industries   Barwell   E.H. Benz

Mills/Calenders

Regrind rolls                                                *
Cut connecting gears
Replace bronze sleeve bearings
Make low speed chain couplings
Build motor starters
Build mill bases
Rebuild gear reducers
Install microprocessor controls                              *

Presses

Remachine main cylinder               *
Furnish hydraulic units               *                      *
Install microprocessor controls       *                      *
Rebuild the ram                       *
Rework bolster guides                 *
Build complete control panels         *
Rework the gland ring                 *
Install microprocessor control
  panels                              *                      *

Internal Mixers

Remachine mixing chamber
Rebuild gears
Heavy equipment handling
  capability
Verify integrity of rebuilt
  parts
Rebuild rotors and grind to
  spec
Welding capability-hardness
  coating
Rebuild to original specs
Install/design microprocessor
  control                                                    *

Extruders

Recut and profile feedscrews          *
Install new or replace pin
  barrel mixing pins
Redesign screw to fit customer
  needs
Convert drive and gear torque
  to pin barrel technology
Rebuild transmission bearings,
  seals and gears                     *           *
Apply hardness coating to screw
  and/or feed section                 *
Rebuild to latest designs and
  technology                          *           *
Install microprocessor controls                   *

                                      BRJ       Commission     Davey
                                  Engineering    Brokers     Industries

Mills/Calenders

Regrind rolls
Cut connecting gears
Replace bronze sleeve bearings                                   *
Make low speed chain couplings                                   *
Build motor starters                                             *
Build mill bases                                                 *
Rebuild gear reducers
Install microprocessor controls                                  *

Presses

Remachine main cylinder                *                         *
Furnish hydraulic units                *                         *
Install microprocessor controls        *                         *
Rebuild the ram                        *                         *
Rework bolster guides                  *                         *
Build complete control panels          *                         *
Rework the gland ring                  *                         *
Install microprocessor control
  panels                               *                         *

Internal Mixers

Remachine mixing chamber
Rebuild gears
Heavy equipment handling
  capability
Verify integrity of rebuilt
  parts                                                          *
Rebuild rotors and grind to
  spec
Welding capability-hardness
  coating
Rebuild to original specs                                        *
Install/design microprocessor
  control                                                        *

Extruders

Recut and profile feedscrews                                     *
Install new or replace pin
  barrel mixing pins                                             *
Redesign screw to fit customer
  needs                                                          *
Convert drive and gear torque
  to pin barrel technology                                       *
Rebuild transmission bearings,
  seals and gears                                   *            *
Apply hardness coating to screw
  and/or feed section                                            *
Rebuild to latest designs and
  technology                                        *            *
Install microprocessor controls                     *            *

                                  Davis-Standard   Ensine   Epco

Mills/Calenders

Regrind rolls
Cut connecting gears
Replace bronze sleeve bearings
Make low speed chain couplings
Build motor starters
Build mill bases
Rebuild gear reducers
Install microprocessor controls

Presses

Remachine main cylinder                                      *
Furnish hydraulic units                                      *
Install microprocessor controls                              *
Rebuild the ram                                              *
Rework bolster guides
Build complete control panels
Rework the gland ring
Install microprocessor control
  panels                                                     *

Internal Mixers

Remachine mixing chamber
Rebuild gears
Heavy equipment handling
  capability
Verify integrity of rebuilt
  parts
Rebuild rotors and grind to
  spec
Welding capability-hardness
  coating
Rebuild to original specs
Install/design microprocessor
  control

Extruders

Recut and profile feedscrews            *            *
Install new or replace pin
  barrel mixing pins                    *            *
Redesign screw to fit customer
  needs                                 *            *
Convert drive and gear torque
  to pin barrel technology              *            *
Rebuild transmission bearings,
  seals and gears                       *            *       *
Apply hardness coating to screw
  and/or feed section                   *            *
Rebuild to latest designs and
  technology                            *            *       *
Install microprocessor controls         *            *

                                      Erie                Gomaplast
                                  Mill & Press   Farrel   Machinery

Mills/Calenders

Regrind rolls                          *                      *
Cut connecting gears                   *                      *
Replace bronze sleeve bearings         *                      *
Make low speed chain couplings         *                      *
Build motor starters                   *                      *
Build mill bases                       *                      *
Rebuild gear reducers                  *                      *
Install microprocessor controls        *                      *

Presses

Remachine main cylinder                *                      *
Furnish hydraulic units                *                      *
Install microprocessor controls        *                      *
Rebuild the ram                        *                      *
Rework bolster guides                  *                      *
Build complete control panels          *                      *
Rework the gland ring                  *                      *
Install microprocessor control
  panels                               *                      *

Internal Mixers

Remachine mixing chamber               *           *          *
Rebuild gears                          *           *          *
Heavy equipment handling
  capability                           *           *          *
Verify integrity of rebuilt
  parts                                *           *          *
Rebuild rotors and grind to
  spec                                 *           *          *
Welding capability-hardness
  coating                              *           *          *
Rebuild to original specs              *           *          *
Install/design microprocessor
  control                              *           *          *

Extruders

Recut and profile feedscrews           *                      *
Install new or replace pin
  barrel mixing pins                   *                      *
Redesign screw to fit customer
  needs                                *           *          *
Convert drive and gear torque
  to pin barrel technology             *                      *
Rebuild transmission bearings,
  seals and gears                      *                      *
Apply hardness coating to screw
  and/or feed section                  *           *          *
Rebuild to latest designs and
  technology                           *           *          *
Install microprocessor controls        *                      *

                                    Hancock      Hudson       Hunter
                                  Engineering   Machinery   Hydraulics

Mills/Calenders

Regrind rolls                          *
Cut connecting gears
Replace bronze sleeve bearings         *
Make low speed chain couplings
Build motor starters
Build mill bases                       *
Rebuild gear reducers                  *
Install microprocessor controls        *

Presses

Remachine main cylinder                *
Furnish hydraulic units                *            *           *
Install microprocessor controls        *                        *
Rebuild the ram                        *            *
Rework bolster guides                  *
Build complete control panels          *            *
Rework the gland ring                  *            *
Install microprocessor control
  panels                               *            *

Internal Mixers

Remachine mixing chamber               *
Rebuild gears
Heavy equipment handling
  capability                           *
Verify integrity of rebuilt
  parts                                *
Rebuild rotors and grind to
  spec                                 *
Welding capability-hardness
  coating                              *
Rebuild to original specs              *
Install/design microprocessor
  control                              *

Extruders

Recut and profile feedscrews           *
Install new or replace pin
  barrel mixing pins
Redesign screw to fit customer
  needs                                *
Convert drive and gear torque
  to pin barrel technology
Rebuild transmission bearings,
  seals and gears                      *
Apply hardness coating to screw
  and/or feed section                  *
Rebuild to latest designs and
  technology
Install microprocessor controls        *

                                     Icon        Jarvis      Johnson
                                  Industries   Industries   Machinery

Mills/Calenders

Regrind rolls
Cut connecting gears
Replace bronze sleeve bearings
Make low speed chain couplings
Build motor starters
Build mill bases
Rebuild gear reducers
Install microprocessor controls

Presses

Remachine main cylinder               *                         *
Furnish hydraulic units               *                         *
Install microprocessor controls       *
Rebuild the ram                       *                         *
Rework bolster guides                 *                         *
Build complete control panels         *                         *
Rework the gland ring                 *                         *
Install microprocessor control
  panels                              *            *            *

Internal Mixers

Remachine mixing chamber
Rebuild gears
Heavy equipment handling
  capability
Verify integrity of rebuilt
  parts
Rebuild rotors and grind to
  spec
Welding capability-hardness
  coating
Rebuild to original specs
Install/design microprocessor
  control

Extruders

Recut and profile feedscrews
Install new or replace pin
  barrel mixing pins
Redesign screw to fit customer
  needs
Convert drive and gear torque
  to pin barrel technology
Rebuild transmission bearings,
  seals and gears                     *
Apply hardness coating to screw
  and/or feed section
Rebuild to latest designs and
  technology                          *
Install microprocessor controls       *

                                                      Kobelco
                                  Karder   Klockner   Stewart
                                  Rubber    Desma     Bolling

Mills/Calenders

Regrind rolls                       *                    *
Cut connecting gears                *
Replace bronze sleeve bearings      *                    *
Make low speed chain couplings      *                    *
Build motor starters                *
Build mill bases                    *                    *
Rebuild gear reducers               *                    *
Install microprocessor controls     *                    *

Presses

Remachine main cylinder             *         *          *
Furnish hydraulic units             *         *          *
Install microprocessor controls     *         *
Rebuild the ram                     *         *          *
Rework bolster guides               *         *          *
Build complete control panels       *         *          *
Rework the gland ring               *         *
Install microprocessor control
  panels                            *         *          *

Internal Mixers

Remachine mixing chamber            *                    *
Rebuild gears                       *                    *
Heavy equipment handling
  capability                        *                    *
Verify integrity of rebuilt
  parts                             *                    *
Rebuild rotors and grind to
  spec                              *                    *
Welding capability-hardness
  coating                                                *
Rebuild to original specs           *                    *
Install/design microprocessor
  control                           *                    *

Extruders

Recut and profile feedscrews
Install new or replace pin
  barrel mixing pins
Redesign screw to fit customer
  needs
Convert drive and gear torque
  to pin barrel technology
Rebuild transmission bearings,
  seals and gears                   *
Apply hardness coating to screw
  and/or feed section               *                    *
Rebuild to latest designs and
  technology                                             *
Install microprocessor controls

                                    Krupp
                                   Rubber        L&F       Mackey
                                  Machinery   Industries   Bowley

Mills/Calenders

Regrind rolls                         *
Cut connecting gears                  *
Replace bronze sleeve bearings        *           *
Make low speed chain couplings
Build motor starters
Build mill bases                      *
Rebuild gear reducers                 *
Install microprocessor controls                   *

Presses

Remachine main cylinder                           *          *
Furnish hydraulic units                           *          *
Install microprocessor controls                   *          *
Rebuild the ram                                   *          *
Rework bolster guides                             *          *
Build complete control panels                     *          *
Rework the gland ring                             *          *
Install microprocessor control
  panels                                          *          *

Internal Mixers

Remachine mixing chamber              *
Rebuild gears                         *
Heavy equipment handling
  capability                          *
Verify integrity of rebuilt
  parts                               *
Rebuild rotors and grind to
  spec                                *
Welding capability-hardness
  coating                             *
Rebuild to original specs             *
Install/design microprocessor
  control                             *

Extruders

Recut and profile feedscrews          *
Install new or replace pin
  barrel mixing pins                  *
Redesign screw to fit customer
  needs                               *
Convert drive and gear torque
  to pin barrel technology
Rebuild transmission bearings,
  seals and gears
Apply hardness coating to screw
  and/or feed section                 *
Rebuild to latest designs and
  technology                          *
Install microprocessor controls

                                              New         NFM
                                             Castle      Iddon
                                  M.I.R.   Industries   Limited

Mills/Calenders

Regrind rolls                       *
Cut connecting gears
Replace bronze sleeve bearings      *                      *
Make low speed chain couplings
Build motor starters                                       *
Build mill bases                    *                      *
Rebuild gear reducers               *          *           *
Install microprocessor controls                            *

Presses

Remachine main cylinder             *
Furnish hydraulic units
Install microprocessor controls
Rebuild the ram                     *
Rework bolster guides
Build complete control panels
Rework the gland ring               *
Install microprocessor control
  panels

Internal Mixers

Remachine mixing chamber            *
Rebuild gears                       *
Heavy equipment handling
  capability                        *
Verify integrity of rebuilt
  parts                             *
Rebuild rotors and grind to
  spec                              *
Welding capability-hardness
  coating                           *          *
Rebuild to original specs           *
Install/design microprocessor
  control

Extruders

Recut and profile feedscrews        *          *           *
Install new or replace pin
  barrel mixing pins                *          *           *
Redesign screw to fit customer
  needs                             *          *           *
Convert drive and gear torque
  to pin barrel technology                                 *
Rebuild transmission bearings,
  seals and gears                   *          *           *
Apply hardness coating to screw
  and/or feed section               *          *           *
Rebuild to latest designs and
  technology                                   *           *
Install microprocessor controls                            *

                                     NFM
                                   Welding    Northeast       Old
                                  Engineers   Millwright   Mill Sales

Mills/Calenders

Regrind rolls                         *           *            *
Cut connecting gears                              *
Replace bronze sleeve bearings        *           *
Make low speed chain couplings                    *
Build motor starters                              *
Build mill bases                      *           *
Rebuild gear reducers                             *            *
Install microprocessor controls       *           *

Presses

Remachine main cylinder               *
Furnish hydraulic units               *
Install microprocessor controls       *
Rebuild the ram                       *
Rework bolster guides                 *
Build complete control panels         *
Rework the gland ring                 *
Install microprocessor control
  panels                              *

Internal Mixers

Remachine mixing chamber                          *
Rebuild gears                                     *            *
Heavy equipment handling
  capability                                      *
Verify integrity of rebuilt
  parts                                           *
Rebuild rotors and grind to
  spec                                            *
Welding capability-hardness
  coating                                         *
Rebuild to original specs                         *
Install/design microprocessor
  control                                         *

Extruders

Recut and profile feedscrews          *           *
Install new or replace pin
  barrel mixing pins                  *           *            *
Redesign screw to fit customer
  needs                               *           *
Convert drive and gear torque
  to pin barrel technology            *           *
Rebuild transmission bearings,
  seals and gears                     *           *
Apply hardness coating to screw
  and/or feed section                 *           *
Rebuild to latest designs and
  technology                          *           *
Install microprocessor controls       *           *

                                  Reliable
                                  Rubber &   Rubber City
                                  Plastic     Machinery    Rutil

Mills/Calenders

Regrind rolls                        *            *
Cut connecting gears                 *            *
Replace bronze sleeve bearings       *            *
Make low speed chain couplings       *            *
Build motor starters                 *            *
Build mill bases                     *            *
Rebuild gear reducers                *            *
Install microprocessor controls      *            *

Presses

Remachine main cylinder              *            *          *
Furnish hydraulic units              *            *          *
Install microprocessor controls      *            *          *
Rebuild the ram                      *            *          *
Rework bolster guides                *            *          *
Build complete control panels        *            *          *
Rework the gland ring                *            *          *
Install microprocessor control
  panels                             *            *          *

Internal Mixers

Remachine mixing chamber             *
Rebuild gears                        *
Heavy equipment handling
  capability                         *
Verify integrity of rebuilt
  parts                              *
Rebuild rotors and grind to
  spec                               *
Welding capability-hardness
  coating                            *
Rebuild to original specs            *
Install/design microprocessor
  control                            *

Extruders

Recut and profile feedscrews         *            *
Install new or replace pin
  barrel mixing pins                 *            *
Redesign screw to fit customer
  needs                              *            *
Convert drive and gear torque
  to pin barrel technology           *
Rebuild transmission bearings,
  seals and gears                    *            *
Apply hardness coating to screw
  and/or feed section                *
Rebuild to latest designs and
  technology                         *            *          *
Install microprocessor controls      *                       *

                                  Scantlant    Skinner   Soberay
                                  Industries   Engine    Machines

Mills/Calenders

Regrind rolls                                               *
Cut connecting gears                                        *
Replace bronze sleeve bearings                              *
Make low speed chain couplings                              *
Build motor starters                                        *
Build mill bases                                            *
Rebuild gear reducers                                       *
Install microprocessor controls                             *

Presses

Remachine main cylinder               *                     *
Furnish hydraulic units               *                     *
Install microprocessor controls       *                     *
Rebuild the ram                       *                     *
Rework bolster guides                 *                     *
Build complete control panels         *                     *
Rework the gland ring                 *                     *
Install microprocessor control
  panels                              *                     *

Internal Mixers

Remachine mixing chamber                          *         *
Rebuild gears                                     *         *
Heavy equipment handling
  capability                                      *         *
Verify integrity of rebuilt
  parts                                           *         *
Rebuild rotors and grind to
  spec                                            *         *
Welding capability-hardness
  coating                                         *         *
Rebuild to original specs                         *         *
Install/design microprocessor
  control                                         *         *

Extruders

Recut and profile feedscrews                                *
Install new or replace pin
  barrel mixing pins                              *         *
Redesign screw to fit customer
  needs                               *                     *
Convert drive and gear torque
  to pin barrel technology            *                     *
Rebuild transmission bearings,
  seals and gears                     *                     *
Apply hardness coating to screw
  and/or feed section                 *           *         *
Rebuild to latest designs and
  technology                                                *
Install microprocessor controls       *                     *

                                              Technical     U.S.
                                   Solomon     Machine     Molding
                                  Machinery     Prod.     Machinery

Mills/Calenders

Regrind rolls                                     *
Cut connecting gears                              *
Replace bronze sleeve bearings                    *
Make low speed chain couplings                    *
Build motor starters
Build mill bases                                  *
Rebuild gear reducers
Install microprocessor controls                   *

Presses

Remachine main cylinder                           *
Furnish hydraulic units                           *           *
Install microprocessor controls                   *
Rebuild the ram                                   *
Rework bolster guides                             *           *
Build complete control panels                     *
Rework the gland ring
Install microprocessor control
  panels

Internal Mixers

Remachine mixing chamber                          *
Rebuild gears                                     *
Heavy equipment handling
  capability                                      *
Verify integrity of rebuilt
  parts                                           *
Rebuild rotors and grind to
  spec                                            *
Welding capability-hardness
  coating                                         *
Rebuild to original specs             *           *
Install/design microprocessor
  control                                         *

Extruders

Recut and profile feedscrews
Install new or replace pin
  barrel mixing pins
Redesign screw to fit customer
  needs
Convert drive and gear torque
  to pin barrel technology
Rebuild transmission bearings,
  seals and gears
Apply hardness coating to screw
  and/or feed section
Rebuild to latest designs and
  technology
Install microprocessor controls

                                                        Wayne     West
                                  Vander     Videx     Machine   Coast
                                   Kemp    Equipment    & Die    Rubber

Mills/Calenders

Regrind rolls                                                      *
Cut connecting gears                                               *
Replace bronze sleeve bearings                                     *
Make low speed chain couplings                                     *
Build motor starters                                               *
Build mill bases                                                   *
Rebuild gear reducers                                              *
Install microprocessor controls                                    *

Presses

Remachine main cylinder                                            *
Furnish hydraulic units             *                              *
Install microprocessor controls                                    *
Rebuild the ram                                                    *
Rework bolster guides               *                              *
Build complete control panels                                      *
Rework the gland ring                                              *
Install microprocessor control
  panels                                                           *

Internal Mixers

Remachine mixing chamber                                           *
Rebuild gears                                                      *
Heavy equipment handling
  capability                        *                              *
Verify integrity of rebuilt
  parts                                                            *
Rebuild rotors and grind to
  spec                                                             *
Welding capability-hardness
  coating                                                          *
Rebuild to original specs                                          *
Install/design microprocessor
  control                                                          *

Extruders

Recut and profile feedscrews                              *
Install new or replace pin
  barrel mixing pins
Redesign screw to fit customer
  needs                                                   *
Convert drive and gear torque
  to pin barrel technology
Rebuild transmission bearings,
  seals and gears                              *                   *
Apply hardness coating to screw
  and/or feed section                                     *        *
Rebuild to latest designs and
  technology
Install microprocessor controls                *                   *