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Novel vacuum calibrators raise sheet output and quality.


* Flat vacuum-calibrator plates, typically used to extrude extrude /ex·trude/ (ek-strldbomacd´)
1. to force out, or to occupy a position distal to that normally occupied.

2. in dentistry, to occupy a position occlusal to that normally occupied.
 hollow profile sheet, are showing up in new forms and new uses. n new version invented in Italy is said to boost output and improve surface finish. A flat calibrator calibrator

an instrument for dilating a tubular structure or for determining the caliber of such a structure.
 system developed in the U.S. is a new alternative to calender-roll stacks for wood-plastic composite Wood-plastic composite is a composite material lumber or timber made of recycled plastic and wood wastes. There are also application in the market, which utilize only virgin raw materials.  (WPC WPC (in Britain) woman police constable

WPC (Brit) n abbr (= woman police constable) → Polizistin f

WPC n abbr (BRIT
) sheet. Again, surface finish is a major benefit.

Floating on air

Omipa SpA in Italy, well known for dies and extrusion systems to produce hollow profile sheet used in glazing panels and packaging, has patented a calibrator that creates an air cushion air cushion
n.
1. Trapped air that supports a vehicle a short distance above the surface of land or water.

2. A device that uses trapped air to absorb the shock of motion, especially in vehicles. Also called air spring.
 on which the profile floats. The calibrator uses two parallel cooled vacuum plates. In addition to cross-wise slits that create a vacuum in the gap between the profile and plates, this calibrator also has slits that introduce pressurized pres·sur·ize  
tr.v. pres·sur·ized, pres·sur·iz·ing, pres·sur·iz·es
1. To maintain normal air pressure in (an enclosure, as an aircraft or submarine).

2.
 air into the gap. Each calibrator half has a separate vacuum circuit and pressurized-air circuit.

Pressurized air introduced by one set of slits is continuously removed by the vacuum slits, increasing cooling capacity and raising output as much as 15% to 18% with PP profiles, Omipa says. A less dramatic increase in output has been observed with hollow PC-acrylic profiles.

The air cushion also reduces friction between the profile and plates, which improves surface smoothness. With polypropylene, this gives a better printing surface; with PC-acrylic it improves optical properties, according to according to
prep.
1. As stated or indicated by; on the authority of: according to historians.

2. In keeping with: according to instructions.

3.
 Omipa.

The first prototype was built five years ago. It was first offered commercially two years ago after the patent was issued (U.S. 6634880). Omipa's patent reportedly covers use of the controlled air cushion for any hollow profile, including pipe.

Flat calibrating of WPC sheet

Sheet of WPC and other natural fibers is typically calibrated cal·i·brate  
tr.v. cal·i·brat·ed, cal·i·brat·ing, cal·i·brates
1. To check, adjust, or determine by comparison with a standard (the graduations of a quantitative measuring instrument):
 with a stack of three chill rolls. But ESI-Extrusion Services Inc. has come up with a novel alternative using a series of flat, 48-in.-wide vacuum calibrators in a vacuum calibration tank 5 ft wide x 20 ft long. Smoother surface is said to result.

The first commercial system is being tested now at a customer's plant. This is believed to be the first time solid sheet has been produced with flat profile calibrators.

NEED TO KNOW MORE?

For more information, enter PT Direct code at www.ptonline.com.

ESI-Extrusion Services Inc., Akron, Ohio

(330) 434-1861 * PT Direct: 296GT

Omipa SpA, Varese, Italy

+39 (0332) 46 14 00 * PT Direct: 492WZ
COPYRIGHT 2006 Gardner Publications, Inc.
No portion of this article can be reproduced without the express written permission from the copyright holder.
Copyright 2006, Gale Group. All rights reserved. Gale Group is a Thomson Corporation Company.

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Article Details
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Title Annotation:CLOSE-UP: EXTRUSION
Author:Schut, Jan H.
Publication:Plastics Technology
Date:Sep 1, 2006
Words:392
Previous Article:New materials on a fast track for molded auto glazing.(Close-Up: INJECTION MOLDING)
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