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Next Generation in Layered Fabrication: EBM Systems Grow Solid Titanium Parts.


MINNEAPOLIS -- Stratasys Offers Electron Beam Melting Electron-beam melting is a solid freeform fabrication method for creating solid metal parts straight from a CAD file. Titanium powder is fully melted by a scanning electron beam that build up the object being fabricated layer by layer.  System for Rapid Manufacturing and Prototyping

(Nasdaq:SSYS) Stratasys today introduced the ARCAM(R) EBM EBM Evidence-Based Medicine
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 S400, a rapid manufacturing and prototyping system that makes 100 percent solid metal parts.

The highly efficient system produces metal parts 3 to 5 times faster than other additive fabrication methods. Employing the patented CAD to Metal(R) process, which is based on Electron-Beam Melting (EBM), the system produces parts from titanium powder.

In contrast to laser sintering (SLS (Selective Laser Sintering) See laser sintering and 3D printing. ), the electron beam fully melts the metal particles to produce a void-free part. The process occurs in a high vacuum, which ensures the part is completely solid, without imperfections caused by oxidation.

The EBM systems are manufactured by Arcam AB, for whom Stratasys recently became the exclusive long term North American North American

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 distributor.

"Stratasys is eager to bring this hot technology to North America," says CEO (1) (Chief Executive Officer) The highest individual in command of an organization. Typically the president of the company, the CEO reports to the Chairman of the Board.  Scott Crump. "We're confident in its potential, and we think having a U.S. source will make it even more attractive to manufacturers here."

The EBM process is ideal for applications where high strength or high temperatures are required. Medical product manufacturers can benefit from the parts' high flexural strength for bone implants requiring cycle life exceeding 10 million cycles (or movements). Automobile makers can build strong parts for high temperature testing, including under-the-hood applications. Aerospace engineers will be interested in the combination of a high strength yet light weight titanium part. And because the EBM process produces a homogenous homogenous - homogeneous  solid, parts can be flight-certified.

All additive-fabrication processes build parts in layers following a tool path defined by CAD geometry. In the EBM process, each layer is formed when an electron beam, following the tool path, is directed onto a bed of metal powder. The beam liquefies the powder in fine paths, forming the required shape. The process uses a high power electron beam that is 95 percent efficient -- 5 to 10 times more so than a laser beam. This efficiency results in the creation of parts 3 to 5 times faster than other metal additive-fabrication methods, and it uses only seven kW of average power. With laser-based systems, like sintering sintering, process of forming objects from a metal powder by heating the powder at a temperature below its melting point. In the production of small metal objects it is often not practical to cast them. , 95 percent of the light energy is reflected by the powder rather than absorbed, significantly reducing efficiency.

"The high speed electron beam system is the next generation of additive fabrication technology for rapid manufacturing of titanium parts," says Crump. "The machine creates parts comparable to wrought titanium and better than cast titanium, with a 95 percent powder recovery yield, which is unheard of in our industry."

Two variations of titanium "six four" alloy are available for the EBM S400: Ti6AL4V and Ti6AL4V ELI Eli (ē`lī), in the Bible, high priest and judge of Israel, teacher of the boy Samuel.

1. (language) ELI - An early system on the IBM 705 and IBM 650.

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. Titanium parts created on the system are accurate near-net shape and are HIP heat treatable. The system builds parts up to approximately 8 x 8 x 7 in. (200 x 200 x 180 mm), with a layer thickness range of 0.002 to 0.008 in. (0.05 - 0.2 mm). Outside North America, the system is available from Arcam as the EBM S12.

The EBM S400 will be available for shipment in mid-March.

Stratasys Inc., Minneapolis, makes rapid manufacturing and prototyping systems and 3D printers, and it offers prototyping and manufacturing services. Stratasys equipment is used in industries such as aerospace, automotive, defense, medical, and consumer products. In 2004, the company installed 36 percent of all systems sold worldwide, making it the unit market leader for the third consecutive year, according to Wohlers Report 2005. Stratasys patented the rapid prototyping process known as fused deposition modeling See 3D printing.  (FDM (1) (Fused Deposition Modeling) See 3D printing.

(2) (Frequency Division Multiplexing) Transmitting multiple data signals simultaneously over a single wire by using multiple carriers, each having a unique center frequency.
(R)). The process creates functional models directly from any 3D CAD program using ABS plastic, polycarbonate A category of plastic materials used to make a myriad of products, including CDs and CD-ROMs. , PPSF PPSF Procurement/Production Status File  or other materials. The company holds 175 granted or pending global prototyping patents. In addition to manufacturing products, Stratasys is the exclusive North American distributor of PolyJet rapid prototyping systems and Arcam rapid manufacturing and prototyping systems. On the Web: www.Stratasys.com

All statements herein that are not historical facts or that include such words as "expects", "anticipates", "projects", "estimates" or "believes" or similar words are forward-looking statements that we deem to be covered by and to qualify for the safe harbor protection covered by the Private Securities Litigation Reform Act The Private Securities Litigation Reform Act of 1995 (PSLRA) implemented several significant substantive changes affecting certain cases brought under the federal securities laws, including changes related to pleading, discovery, liability, class representation and awards fees and  of 1995. Except for the historical information herein, the matters discussed in this news release are forward-looking statements that involve risks and uncertainties; these include the continued market acceptance and growth of our Dimension BSTTM, Dimension SST SST: see airplane. (TM), Prodigy Plus, FDM Maxum(TM), FDM Vantage(TM), and Titan(TM) product lines; the size of the 3D printing market; our ability to penetrate the 3D printing market; our ability to maintain the growth rates experienced in this and preceding quarters; our ability to introduce and market new materials such as PC-ABS and the market acceptance of this and other materials; the impact of competitive products and pricing; the timely development and acceptance of new products and materials; our ability to effectively and profitably market and distribute the Eden PolyJet line; the success of our RedEye RPM service; and the other risks detailed from time to time in our SEC Reports, including the annual report on Form 10-K for the year ended December 31, 2005 and the quarterly reports on Form 10-Q filed throughout 2005.

Arcam and CAD to Metal are registered trademarks of Arcam AB, Molndal, Sweden.

FDM and Stratasys are registered trademarks of Stratasys, Inc.

Attention Editors: If you wish to publish reader-contact information, please use: info@stratasys.com, 952-937-3000, 1-888-480-3548, www.stratasys.com
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No portion of this article can be reproduced without the express written permission from the copyright holder.
Copyright 2006, Gale Group. All rights reserved. Gale Group is a Thomson Corporation Company.

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Date:Mar 2, 2006
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