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New advances in millable urethanes.


Millable urethanes are polymers that are known for their excellent abrasion abrasion /abra·sion/ (ah-bra´zhun)
1. a rubbing or scraping off through unusual or abnormal action; see also planing.

2. a rubbed or scraped area on skin or mucous membrane.
 and strength properties, while being able to be processed on conventional rubber equipment. Existing millable urethanes are primarily used in applications that take advantage of these properties.

A newly developed polymer also takes advantage of (and improved upon) urethane's excellent permeability permeability /per·me·a·bil·i·ty/ (per?me-ah-bil´i-te) the property or state of being permeable.

per·me·a·bil·i·ty
n.
1. The property or condition of being permeable.

2.
 and fluid resistance for automotive applications.

A second polymer has been developed for FDA FDA
abbr.
Food and Drug Administration


FDA,
n.pr See Food and Drug Administration.

FDA,
n.pr the abbreviation for the Food and Drug Administration.
 applications requiring contact with wet foods. Applications for this polymer can include belting for food processing Food processing is the set of methods and techniques used to transform raw ingredients into food for consumption by humans or animals. The food processing industry utilises these processes. , milking inflations, etc.

Development of these polymers and compounding studies for specific applications will be discussed. Compounding techniques for achieving high hardness compounds with excellent processibility and properties will also be evaluated.

Polyurethanes polyurethanes (pŏl'ēyr`əthānz), group of plastics that may be either thermosetting or thermoplastic. Polyurethane can be made into both flexible and rigid foams.  can be tailored to meet specific application requirements, from very hard cellular foams to very soft and flexible gels. This can be done by the correct choice of raw materials to be used in the reaction. Polyurethanes are prepared from polyhydroxyl-containing species and polyisocyanates. The polyhydroxyl materials usually are selected from polyetherols or polyesterols. These make up the soft segment of the polymer. Other hydroxyl hydroxyl /hy·drox·yl/ (hi-drok´sil) the univalent radical OH.

hy·drox·yl
n.
The univalent radical or group OH, a characteristic component of bases, certain acids, phenols, alcohols, carboxylic
 containing species in the mix are chain extenders. These are part of the hard segment. The other part that makes up the hard segment is the diisocyanate.

The polyols employed are made up of either polymers of propylene propylene /pro·pyl·ene/ (pro´pi-len) a gaseous hydrocarbon, CH3CHdbondCH2.

propylene glycol  a colorless viscous liquid used as a humectant and solvent in pharmaceutical preparations.
 and ethylene oxide ethylene oxide Occupational medicine A gas used to sterilize medical supplies and other materials  or tetrahydrofuran tetrahydrofuran: see furfural. . For millable gums, polytetrahydrofuran polyols such as polytetramethyleneetherglycol (PTMEG PTMEG Polytetramethyleneetherglycol ) are employed because of the superior physical properties and hydrolytic hy·drol·y·sis  
n.
Decomposition of a chemical compound by reaction with water, such as the dissociation of a dissolved salt or the catalytic conversion of starch to glucose.
 stability that result. Polyester polyols are usually adipates of lower molecular weight diols, such as ethylene glycol ethylene glycol: see glycol.
ethylene glycol

Simplest member of the glycol family, also called 1,2-ethanediol (HOCH2CH2OH). It is a colourless, oily liquid with a mild odour and sweet taste.
, propylene glycol propylene glycol

a chemical used industrially as an antifreeze, solvent stabilizer, as a preservative in liquid livestock feeds and pharmaceutically as a vehicle or solvent for medicinal preparations.
, butanediol (BDO BDO Big Day Out (Australian music festival)
BDO Banco de Oro (Philippines)
BDO 1,4-Butanediol
BDO British Darts Organisation
BDO Block Development Officer
BDO Big Dumb Object
) or hexanediol.

Chain extenders are usually chosen from the same list of raw materials used to prepare the polyesters, depending on the end polymers' performance needs. Examples of chain extenders are ethylene glycol, diethylene glycol diethylene glycol

antifreezing agent. Causes poisoning similar to ethylene glycol.
, butanediol and hexanediol.

There are several commercially available diisocyanates used in the production of millable urethanes. They include:

* MDI--methylene diphenyl diphenyl /di·phen·yl/ (di-fen´il) a toxic compound comprising two linked benzene rings, used as a fungistat in containers for shipping citrus fruits.

di·phen·yl
n.
See biphenyl.
 diisocyanate;

* TDI--toluene diisocyanate; and

* [H.sub.12] MDI--methylene dicyclohexane diisocyanate.

Diisocyanates are chosen depending upon the specific requirements of the application. For example, [H.sub.12] MDI (1) (Multiple Document Interface) A Windows function that allows an application to display and lets the user work with more than one document at the same time.  is typically used for polymers requiring UV stability ([H.sub.12] MDI has no aromatic aromatic /ar·o·mat·ic/ (ar?o-mat´ik)
1. having a spicy odor.

2. in chemistry, denoting a compound containing a ring system stabilized by a closed circle of conjugated double bonds or nonbonding electron pairs, e.g.
 character and hence has good resistance to UV radiation).

Millable gums, in general, are "under-indexed" thermoplastic A polymer material that turns to liquid when heated and becomes solid when cooled. There are more than 40 types of thermoplastics, including acrylic, polypropylene, polycarbonate and polyethylene.  urethanes. What this means is that there is a stoichiometric stoi·chi·om·e·try  
n.
1. Calculation of the quantities of reactants and products in a chemical reaction.

2. The quantitative relationship between reactants and products in a chemical reaction.
 deficiency of isocyanate i·so·cy·a·nate
n.
Any of a family of nitrogenous chemicals that are used in industry and can cause respiratory disorders, especially asthma, if inhaled.
 groups compared to hydroxyl groups hydroxyl group (hīdrŏk`sĭl), in chemistry, functional group that consists of an oxygen atom joined by a single bond to a hydrogen atom. An alcohol is formed when a hydroxyl group is joined by a single bond to an alkyl group or aryl group.  in the overall reaction. Also, in order to properly cure these materials like rubber, labile labile /la·bile/ (la´bil)
1. gliding; moving from point to point over the surface; unstable; fluctuating.

2. chemically unstable.


la·bile
adj.
1.
 hydrogens must be present to radically cure with the correct promoter. This can be accomplished by the use of MDI as the isocyanate or by introducing carbon-carbon double bonds in the chain extender See Media Center Extender, bus extender and DOS extender. .

Urethanes, in general, have excellent properties in many areas, including abrasion resistance, tear strength, oil resistance and ozone resistance. A comparison of urethane urethane (yoor´ithān´),
n ethyl carbamate used as an anesthetic agent for laboratory animals, formerly used as a hypnotic in humans.
 to several other commonly used polymers is shown in table 1.

This article discusses two new polymers, one developed for automotive applications and one for food handling applications. It also discusses methods of formulating high hardness compounds having properties that have been traditionally difficult to achieve in millable urethanes.

Experimental

Preparation of the urethanes was accomplished by weighing 3 kg of the appropriate polyol into a one gallon can. The can was then blanketed with nitrogen or argon argon (är`gŏn) [Gr.,=inert], gaseous chemical element; symbol Ar; at. no. 18; at. wt. 39.948; m.p. −189.2°C;; b.p. −185.7°C;; density 1.784 grams per liter at STP; valence 0. . A pre-weighed amount of chain extender was then added to the can, along with enough tin catalyst to make about 10 ppm (Pages Per Minute) The measurement of printer speed. See gppm.

PPM - Portable Pixmap
 tin level in the final gum. The contents of the can were then agitated ag·i·tate  
v. ag·i·tat·ed, ag·i·tat·ing, ag·i·tates

v.tr.
1. To cause to move with violence or sudden force.

2.
 on high speed for 30 minutes to ensure a homogeneous mixture. If a polyester was employed, 45 g of a carbodiimide stabilizer stabilizer: see airplane.  (Stabaxol P200) was added to react with any residual acid groups on the polyester. For polyester-based gums, the can was sealed and allowed to stand in a 77[degrees]C oven overnight to allow the reaction to take place. Polyether pol·y·e·ther  
n.
A polymer in which the repeating unit contains two carbon atoms linked by an oxygen atom.
 based gums can be used immediately. The isocyanate demand was calculated to bracket several index points above and below 1:1 NCO/OH. This was to ensure that usable Mooney viscosity material was produced. (This was done at stoichiometries from 0.96:1.0 to 1.03:1.0). 275 grams of pregum mixture (mixture of polyol, chain extender and catalyst) was weighed into a one-pint can whose insides had been previously coated with a mold release agent. The appropriate amount of diisocyanate was then added to the can and the contents were mixed at 1,000 rpm with a Jiffy A fraction of time that has numerous interpretations depending on who uses it. It may refer to one computer clock cycle, one nanosecond, one millisecond or one AC power cycle. There may be others. See nanosecond.

1.
 mixer for 60 seconds. The can was then degassed for a short period of time to remove any air that had become mixed into the liquid and capped. When all cans were complete, they were put into a 104[degrees]C oven for 72 hours to allow the gum to form. The cans were then removed from the oven and allowed to cool. Once cooled, the gum was removed from the can and milled to get samples for Mooney viscosity. Once the usable Mooney viscosity was determined for this gum, the remaining pregum was reacted with the appropriate amount of diisocyanate in the same way to make a larger quantity of material for evaluation purposes. Mooney viscosities were all determined on an Alpha Technology Mooney MV2000 instrument.

Compounds were mixed on a two-roll mill in a single-pass mix procedure. Samples were tested for cure characteristics with a Tech-Pro MDpt using procedures in ASTM ASTM
abbr.
American Society for Testing and Materials
 D6204. Samples were cured in an electric press to prepare samples for testing. ASTM test methods were used for all tests. Abrasion testing was done per ASTM D5963, commonly known as the D1N abrasion test.

Millable urethane polymer for low permeability automotive applications

Urethanes have very good resistance to permeability of gases, approaching that of butyl rubber butyl rubber: see rubber.  (IIR IIR - Infinite Impulse Response ). A comparison of the nitrogen permeability of several commercial grades of millable urethane vs. CR, NBR NBR Number
NBR Nightly Business Report (PBS show)
NBR National Business Review (New Zealand weekly business newspaper)
NBR National Bureau of Asian Research
NBR National Board of Review
 and IIR is shown in figure 1. Polyester millable urethanes have very good permeability, comparable to slightly better than NBR, but defensive to IIR. The millable polyether polyurethane polyurethane

Any of a class of very versatile polymers that are made into flexible and rigid foams, fibres, elastomers (elastic polymers), surface coatings, and adhesives.
 EU-34 has higher (poorer) permeability, similar to that of CR. Because the requirements of several automotive applications require the optimum resistance to nitrogen permeability, a program to develop an improved polymer was undertaken.

Development of AU-28 millable urethane

The requirements for automotive applications such as hydropneumatic suspension Hydropneumatic is a type of automotive suspension system invented by Citroën and fitted to Citroën cars, as well as being adapted by other car manufacturers, notably Rolls-Royce, Mercedes-Benz and Peugeot. It was also used on Berliet trucks.  parts include both low temperature flexibility properties and very low nitrogen permeability. To minimize permeability, the soft segment needed to be made as amorphous Unorganized or vague. A lack of structure. For example, the amorphous state of a spot on a rewritable optical disc means that the laser beam will not be reflected from it, which is in contrast to a crystalline state which will reflect light. See crystalline.  as possible. This meant that a high ethylene ethylene (ĕth`əlēn') or ethene (ĕth`ēn), H2C=CH2, a gaseous unsaturated hydrocarbon. It is the simplest alkene.  glycol-containing polyester should be chosen. However, too high an ethylene glycol content would mean that we would lose low temperature properties due to the high crystallinity Crystallinity refers to the degree of structural order in a solid. In a crystal, the atoms or molecules are arranged in a regular, periodic manner. In a gas, the relative positions of the atoms or molecules are completely random. . We conducted a series of experiments where the polyester backbone was varied to include a varied ratio of ethylene to propylene glycol. The molecular weight was varied between 2,000 and 3,000. In this fashion, we were able to pick the correct polyester structure that gave us the low temperature properties we needed, as well as the low air permeability (table 2). The polymer with an 80:20 ratio of ethylene glycol:propylene glycol and a 2,000 molecular weight was chosen, as it had the required low temperature properties and a balance of other properties (including permeability, tested on other samples not shown here).

Figure 2 shows the permeability of the new polymer, AU-28, compared to the other polymers. It shows an improvement over the previously best millable urethanes for permeability, and gets closer to the permeability of IIR.

[FIGURE 2 OMITTED]

Applications

The polymer AU-28 was developed for applications that can take advantage of its excellent permeability and low temperature properties, along with excellent oil resistance. One such application is a hydropneumatic suspension system where nitrogen gas, in conjunction with a hydraulic fluid hydraulic fluid

toxic because of its high content of industrial triaryl phosphate.
, provides cushioning for automobiles.

Table 3 shows a comparison of the properties of the compounded AU-28 vs. values that were targeted for this application. For some dynamic applications, a lower modulus See modulo.  compound is desirable. Table 4 shows a lower modulus compound, achieved by using the less-reinforcing black N990. Physical properties, including permeability, compression set and abrasion resistance, are excellent.

AU-28, because of its excellent permeability, oil resistance and other properties, is being looked at for other applications such as ball joints and diaphragms.

Millable urethane polymer for food handling applications Preparing a gum that meets specific requirements for food contact applications, as indicated by 21CFR CFR

See: Cost and Freight
177, is very restrictive. For 21CFR177.1680, the raw materials can be chosen from the list published by the federal government. The soft segment, chain extender and isocyanates portions are all listed; so that if one prepares a material from the ingredients on the list, the end product should be certifiable cer·ti·fi·a·ble
adj.
1. That can or must be certified. Used of infectious, industrial, and other diseases that are required by law to be reported to health authorities.

2.
 under that requirement. For instance, AU-66 is prepared from a polyester, chain extender and isocyanate that are on the list of certifiable raw materials in 21CFR177.1680. If the end user produces an item using AU-66 and with additional ingredients on the list, they should be able to get that item certified under that title. Urethanes meeting 21CFR177.1680, however, can only be used for dry food applications.

The requirements for 21CFR177.2600 are much more stringent, however. Only two combinations of raw materials for polyurethanes are allowed. They are:

* Polyether urethanes prepared from PTMEG, BDO and MDI; or,

* polyester urethanes prepared from butylene bu·tyl·ene  
n.
Any of three gaseous isomeric ethylene hydrocarbons, C4H8, used principally in making synthetic rubbers.
 adipate Adipate (-OOC-(CH2)4-COO-) is the ionized form of adipic acid.

As food additives, adipates are used as acidity regulators. Examples are sodium adipate (E356) and potassium adipate (E357). External links
, BDO and MDI.

Since wet food handling applications would, by definition, need good resistance to aqueous aqueous /aque·ous/ (a´kwe-us)
1. watery; prepared with water.

2. see under humor.


a·que·ous
adj.
 solutions, the most desirable polymer would be a polyether; so that is the polymerization polymerization

Any process in which monomers combine chemically to produce a polymer. The monomer molecules—which in the polymer usually number from at least 100 to many thousands—may or may not all be the same.
 route taken here. As an aside, it was not possible to prepare a usable millable gum using the adipate due to the highly crystalline Like a crystal. It implies a uniform structure of molecules in all dimensions. For example, phase change technology, widely used for rewritable optical discs, uses crystalline spots (bits) to reflect the laser beam. Amorphous, non-crystalline bits do not reflect light.  nature of the polyester. This crystallinity translated into a very hard, barely millable material.

Several combinations of molecular weight and chain extender level resulted in the final polyether millable urethane product (table 5). As can be seen, the addition of the lower molecular weight PTMEG to the 2000 molecular weight material made the polymer easier to process and gave much improved properties. The best polymer was the blended polyol with the "Y" level of BDO, and this polymer is called EU-26.

Applications

Belting--general (conveyor Conveyor

A horizontal, inclined, declined, or vertical machine for moving or transporting bulk materials, packages, or objects in a path predetermined by the design of the device and having points of loading and discharge fixed or selective.
) belting Polymers with acceptance for wet food applications have great utility in the handling of foods such as grains, meats and other items. Important properties for these applications are tear resistance, flex resistance and resistance to any fluids, fats and oils which may come in contact with the belt. EU-26, being an ether ether, in chemistry
ether, any of a number of organic compounds whose molecules contain two hydrocarbon groups joined by single bonds to an oxygen atom.
 urethane, is inherently good for resistance to water; and urethanes are generally very good for resistance to fats and oils that are in foods.

Table 6 shows a base compound for a conveyor belt conveyor belt

One of various devices that provide mechanized movement of material, as in a factory. Conveyor belts are used in industrial applications and also on large farms, in warehousing and freight-handling, and in movement of raw materials.
 and a slightly higher modulus and hardness compound that was achieved by increasing the silica silica or silicon dioxide, chemical compound, SiO2. It is insoluble in water, slightly soluble in alkalies, and soluble in dilute hydrofluoric acid. Pure silica is colorless to white.  and methacrylate methacrylate /meth·ac·ry·late/ (meth-ak´ri-lat) an ester of methacrylic acid, or the resin derived from polymerization of the ester. See also acrylic resins, under resin.  coagents. Tear strength was slightly improved in the harder compound, while tensile strength tensile strength

Ratio of the maximum load a material can support without fracture when being stretched to the original area of a cross section of the material. When stresses less than the tensile strength are removed, a material completely or partially returns to its
, abrasion resistance and compression set were lower.

In an effort to improve tear resistance, levels of peroxide peroxide (pərŏk`sīd), chemical compound containing two oxygen atoms, each of which is bonded to the other and to a radical or some element other than oxygen; e.g.  (dicumyl peroxide) were evaluated. Table 7 shows that lower peroxide levels gave improved tear strength and abrasion resistance. Curing at a lower temperature, 145[degrees]C vs. 15 I[degrees]C, also improved tear strength with no significant change in other properties.

A range of silica levels from 25 to 45 parts was evaluated to develop compounds for other applications. The data in table 8 show the expected trends in properties. Tensile strength, compression set and abrasion resistance were somewhat lower with higher silica, while tear strength was improved.

Milking inflations

Rubber milking inflations or milking liners for milking cows and other mammals The class Mammalia (the Mammals) is divided into two subclasses based on reproductive techniques: egg laying mammals (the Monotremes); and mammals which give live birth. The latter subclass is divided into two infraclasses: pouched mammals (the marsupials); and the placental mammals.  are commonly made from nitrile nitrile: see rubber.  or silicone rubber Noun 1. silicone rubber - made from silicone elastomers; retains flexibility resilience and tensile strength over a wide temperature range
synthetic rubber, rubber - any of various synthetic elastic materials whose properties resemble natural rubber
, although liners made of natural rubber and blends of natural rubber with SBR SBR - Spectral Band Replication  or NBR are also used. Important properties for this application are good flex life, good aging resistance, good resistance to milk products and good abrasion resistance. Silicone rubber gives longer life in use than NBR or NR (and blends), primarily because of its better resistance to milk fats and aging. Urethane rubber, because of its outstanding abrasion resistance, may lead to longer life products for this application.

A compound developed for milking inflations is shown in table 9. All ingredients are in compliance with 21CFR17-7.2600.

Other new developments

High hardness compounds with good properties, processibility It has always been desirable to be able to make millable urethane compounds with high hardness (90+ durometer A) that can compete with cast urethane products, as cast urethanes have excellent properties at these high hardnesses. High hardness compounds with millable urethanes have always been troublesome to compound and manufacture. Each of the three types of cure systems gave its own problems:

Sulfur cure systems rely on high filler fill·er 1  
n.
One that fills, as:
a. Something added to augment weight or size or fill space.

b. A composition, especially a semisolid that hardens on drying, used to fill pores, cracks, or holes in wood, plaster,
 loadings to get high hardness, which typically results in very high viscosity and scorchy compounds. Resins or thermoplastic materials thermoplastic materials

materials used in making casts for broken limbs. Malleable when warmed in hot water or heated with a hairdrier, very quick setting and very strong, e.g. Hexcelite.
 can be blended to help increase hardness, but they are often difficult to blend with the millable urethane, and properties are usually compromised, most typically compression set.

Isocyanate cures can be used with certain polymers to achieve high hardness with very good properties, but scorchiness and extremely short shelf life (several days or less) limit their practical use.

Peroxide cure systems are most commonly used for high hardness compounds, usually with the inclusion of a liquid trifunctional methacrylate (TMPTMA) to increase hardness, along with a moderate level of reinforcing filler. The liquid coagent allows reasonable viscosity in these hard compounds. The downside Downside

The dollar amount by which the market or a stock has the potential to fall.

Notes:
You might hear someone say that the downside on stock XYZ is $10. What that means is that the stock could fall by this amount if things got bad.
 of this approach is that compounds can tend to have marginal properties due to the high degree of crosslinking with the TMPTMA and peroxide, giving low elongation elongation, in astronomy, the angular distance between two points in the sky as measured from a third point. The elongation of a planet is usually measured as the angular distance from the sun to the planet as measured from the earth.  and low tear strength.

Recent work with high levels of tri-functional coagent, along with high levels of a di-functional coagent, have shown promise in giving good processing compounds in the 90+ durometer A hardness range that maintain good strength and elongation properties.

A high hardness compound based upon a clear millable urethane, EU-97, using high methacrylate coagent levels, is shown in table 10. By reducing the reinforcing filler (fumed fume  
n.
1. Vapor, gas, or smoke, especially if irritating, harmful, or strong.

2. A strong or acrid odor.

3. A state of resentment or vexation.

v.
 silica) and adding the di-functional methacrylate DEGDMA, compound viscosities are greatly reduced, while physical properties are maintained. Because of the inherent clarity of the polymer, transparent or translucent translucent

slightly penetrable by light rays.
 compounds can be made that have the same look as castable urethane materials.

A study was done evaluating various levels of the two coagents TMPTMA and DEGDMA in polyester millable urethane AU-66M. This black compound had a constant level of N-550 carbon black and both of the coagents were varied from 0-20 parts. Data are shown in table 11 with some of the key properties charted in figures 3-11 and discussed below.

[FIGURE 3-11 OMITTED]

Scorch, as measured by the time to a one-point rise in the torque of the curemeter, and the tc90, time to 90% cure, both show that the TMPTMA is the primary factor. TMPTMA gave faster cure times and shorter scorch times with higher levels, while the DEGDMA had a lesser effect on these properties (figures 3 and 4).

[FIGURE 4-5 OMITTED]

Hardness was affected significantly by both coagents (figure 5), although the TMPTMA gave about a 70% higher hardness increase than did the DEGDMA (20 parts of TMPTMA hardened 22 points; 20 parts of DEGDMA hardened 13 points).

100% modulus and elongation at break showed higher modulus and lower elongation with higher levels of TMPTMA, but increasing the DEGDMA had a very minor effect on these properties (figures 6 and 7).

[FIGURE 6-7 OMITTED]

Tensile strength showed improvement with higher levels of TMPTMA, but a decline with higher levels of DEGDMA (figure 8). Tear strength showed a decline as levels of TMPTMA increased, especially at low DEGDMA levels (figure 9).

[FIGURE 8-9 OMITTED]

Abrasion resistance testing generally showed poorer abrasion resistance as the levels of either coagent increased. The exception is with low levels of TMPTMA (less than 5 parts): Here, the abrasion resistance improved with increasing levels of DEGDMA (figure 10), giving superb abrasion resistance with 10-20 parts of DEGDMA.

[FIGURE 10 OMITTED]

Higher levels of TMPTMA gave better (lower) compression set and DEGDMA gave poorer (higher) set (figure 11).

Summary

Millable urethanes are specialty polymers that have found use in applications that need the unique combination of properties that urethanes offer including excellent abrasion resistance, tensile tensile,
adj having a degree of elasticity; having the ability to be extended or stretched.
 and tear strength, oil resistance and ozone resistance. Urethanes are inherently very good for resistance to gas permeability as well, but this property was improved upon with development of a new polymer which combines excellent nitrogen penneability with excellent low temperature flexibility. Another new polymer filled a gap in the range of commercial polymers by being developed for wet food handling requirements. These two new polymers expand the range of applications where millable urethanes could be used.

The use of blends of tri-functional methacrylates with difunctional methacrylates, at relatively high levels, has been found to give hard compounds (90+ durometer A) with excellent properties, which have been difficult to achieve in the past. This also expands the range of applications for millable urethanes, making them more competitive with cast urethanes in high hardness applications
Table 1

Property/           Urethane   Polychlor-   Nitrile   Natural    EPDM
Material                           oprene              rubber

Tensile strength           E          G-E         F       G-E       F
Hardness range,        15-95        10-95    20-100    30-100   25-90
 duro. A
Max service              100          120       120       100     175
 temp. [degrees]C
Ozone                      E          F-G         P         P       E
 resistance
Cut resistance             E            G         F         G       G
Tear strength              E            G         F         G       F
Compression              F-G            G       F-G         F       G
 set
Abrasion                   E          G-E         F         G       F
 resistance
Heat build-up            F-G            E         P         E     F-G

E--excellent; G--good; F--fair; P--poor

Table 2

Ethylene glycol:          70:30   80:20   70:30   80:20   60:40
 Propylene glycol ratio
Molecular weight          2,000   2,000   3,000   3,000   3,000

Cured physical
 properties                                                      Target
Durometer A                  65      65      65      62      46      68
100% modulus, MPa           3.8     3.5     3.9     3.2     0.7     4.8
2000% modulus, MPa         14.1    13.0    15.6    12.4     1.0    16.8
Tensile strength, MPa      23.9    26.0    27.4    29.4    17.1    33.1
Elongation, %               265     279     269     306    >500     289
Tear, die C, kN/m          21.2    20.8    17.9    21.5    20.8    24.0
Bashore resilience, %        29      33      47      47      NT      40

Gehman low temperature,
 [degrees]C
TR-10                       -30     -31     -36     -35     -33
TR-30                       -27     -28     -32     -32     -30     -31
TR-50                       -24     -25     -29     -29     -25     -28
TR-70                       -19     -20     -26     -24     -18     -25

Table 3

Cured properties              Target   AU-28

Durometer A                       72      71
100% modulus, MPa                3.4     2.7
200% modulus, MPa                9.5     7.8
300% modulus, MPa               17.4    15.5
Tensile strength, MPa           30.8    28.7
Elongation, %                    467     469
Tear, die C, kN/m               38.5    32.4
Bashore resilience, %             35      31
Compression Set, 22 h./            4       8
  80[degrees]C, %
Abrasion loss, [mm.sup.3]         88      84
Gehman T10, deg. C               -31     -31
Nitrogen permeability,           6.5     5.7
  cm2/sec-atm x [10.sup.-8]
Fluid resistance ASTM oil
  #1, 70 h./100[degrees]C
Hardness change, points            0       0
Volume increase, %                 5       6

Table 4

Millable urethane AU-28 (Millathane 28)   101.5
Stearic acid                                0.3
Process aid--Struktol WB222                 1.0
Low melt polyethylene AC617A                1.0
N990 black                                 20.0
TAC (triallyl cyanurate)                    0.5
Varox DBPH-50                               4.0

Cured Properties                          128.3
Durometer A                                  62
100% modulus, MPa                           2.2
200% modulus, MPa                           5.3
300% modulus, MPa                          13.3
Tensile strength, MPa                      27.3
Elongation, %                               446
Tear, die C, kN/m                          22.6
Bashore resilience, %                        44
Abrasion loss, [mm.sup.3]                  77.4
Compression set, 22 h./80[degrees]C, %      7.2
Nitrogen permeability at 80[degrees]C,      3.2
  cm2/sec-atm x [10.sup.-]9

Table 5

PTMEG MW                2,000    2,000   2,000    2,900   2,900

BDO level                   X   X*0.33   X*0.5   X*0.33       X
Durometer A                         50
100% modulus, MPa                  1.2
200% modulus, MPa         Too      1.7     Too      Too     Too
300% modulus, MPa        hard      2.4    hard     hard    hard
Tensile strength, MPa              7.8
Elongation, %                      575
Tear, die C, kN/m                 23.6

PTMEG MW                2,000/   2,000/    2,000/
                          250      250       250

BDO level                   Y    Y*0.9    Y*0.75
Durometer A                66       67        56
100% modulus, MPa         1.8      2.0       1.2
200% modulus, MPa         3.6      3.9       1.8
300% modulus, MPa         6.2      6.8       3.2
Tensile strength, MPa    21.9     16.4      20.4
Elongation, %             461      421       647
Tear, die C, kN/m        23.8     22.8      23.8

Table 6

EU-26 (Millathane 26)                     100    100
Stearic acid                              0.5    0.5
Precipitated silica (HiSil 243 LD)         30     35
Titanium dioxide                            2      2
Process aid Struktol WB222                  1      1
BGDMA (SR 297)                             --      5
TMPTMA (SR-350)                             8     10
DiCup 40C                                   5      5
Press cure 8 minutes at 160[degrees]C
Hardness, durometer A                      76     83
100% modulus, MPa                         2.5    3.7
200% modulus, MPa                         4.8    6.8
300% modulus, MPa                         8.9   11.9
Tensile strength, MPa                    22.4   19.2
Elongation, %                             452    394
Tear, die C, kN/m                        28.5   32.4
Abrasion loss, [mm.sup.3]                  68     97
Compression set, 22 h./70[degrees]C, %     26     29

Table 7

EU-26 (Millathane 26)                    100     100     100
Stearic acid                             0.3     0.3     0.3
Precipitated silica (Ultrasil VN3)        35      35      35
Titanium dioxide                           3       3       3
Process aid Struktol WB222                 1       1       1
DEGDMA (SR-231)                            5       5       5
TMPTMA (SR-350)                            8       8       8
DiCup 40C                                  3       4       5
Press cure at 145[degrees]C, minutes      20      20      21
Durometer A                               80      80      80
100% modulus, MPa                        2.3     2.7     2.9
200% modulus, MPa                        3.6     4.4     5.1
300% modulus, MPa                        6.0     7.5     8.8
Tensile strength, MPa                   22.4    25.5    25.9
Elongation, %                            615     565     510
Tear, die C, kN/m                       45.2    42.5    40.3
Press cure at 151[degrees]C, minutes      17      16      16
Durometer A                               80      80      80
100% modulus, MPa                        2.6     3.0     3.5
200% modulus, MPa                        4.4     5.4     6.5
300% modulus, MPA                        7.5     9.8    11.8
Tensile strength, MPa                   23.0    26.3    23.6
Elongation, %                            530     480     425
Tear, die C, kN/m                       39.4    38.7    33.4
Abrasion loss, [mm.sup.3]              74-78   77-86   81-82
  145[degrees]C-151[degrees]C cures

Table 8

EU-26 (Millathane 26)                       100     100     100
Stearic acid                                0.3     0.3     0.3
Precipitated silica (Ultrasil VN3)           25      35      45
Titanium dioxide                              3       3       3
Process aid Struktol WB222                    1       1       1
DEGDMA (SR-231)                               5       5       5
TMPTMA (SR-350)                               8       8       8
DiCup 40C                                     4       4       4
                                          146.3   156.3   166.3
Press cure at 151[degrees]C, minutes         22      20      19
Durometer A                                  77      80      84
100% modulus, MPa                           2.7     3.1     3.2
200% modulus, MPa                           4.8     5.1     4.9
300% modulus, MPa                           8.3     8.3     7.8
Tensile strength, MPa                      25.2    24.3    22.8
Elongation, %                               510     515     555
Tear, die C, kN/m                          34.0    39.7    48.5
Bashore resilience, %                        43      41      36
Abrasion loss, [mm.sup.3]                    91     105     151
Compression set. 22 hr./70[degrees]C, %      28      27      33

Table 9

EU-26 (Millathane 26)                      100
Stearic acid                               0.3
N774 black                                  10
Water-washed clay (Polyfil HG90)             5
Low melt polyethylene AC617A                 1
VVO (Akrofax 11LG)                           5
TMPTMA (SR-350)                              3
DiCup 40C                                  4.8
Process aid Struktol WB222                   1

Press cure at 11'/160[degrees]C
Durometer A                                 55
25% modulus, MPa                           0.7
100% modulus, MPa                          1.3
200% modulus, MPa                          1.9
300% modulus, MPa                          3.3
Tensile strength, MPa                     19.9
Elongation, %                              643
Tear, die C, kN/m                         24.2
Bashore resilience, %                       58
Compression set, 22 hr./70[degrees]C, %     23

Table 10

EU-97 (Millathane 97)                      100    100    100
Fumed silica (Wacker HDK N20)               45     35     30
DBEEA (TP-95)                                2      2      2
Process aid AC617A low-melt PE               2      2      2
Stearic acid                               0.5    0.5    0.5
PEG (Carbowax 3350)                        2.5      2      2
Vinyl silane (Silquest A-172)                2    1.5    1.5
AO Irganox 1010                           0.25   0.25   0.25
Dicumyl peroxide                             1      1      1
TMPTMA (SR-350)                             20     20     20
DEGDMA (SR-231)                             --     10     20
Mooney viscosity, ML(1+4)/100[degrees]C    146     52     36

Cured properties
Hardness, durometer A                       91     94     95
100% modulus, MPa                          6.5   12.0   13.7
200% modulus, MPa                         12.0     --   21.1
Tensile strength, MPa                     21.1   16.9   22.7
Elongation, %                              315    180    220
Tear, die C, kN/m                         35.2   28.8   30.4
Compression set, 22 hr./70[degrees]C        32     26     21
Bashore resilience, %                       50     43     43

Table 11

AU-66M (Millathane 66M)      101.5   101.5   101.5   101.5   101.5
Stearic acid                   0.3     0.3     0.3     0.3     0.3
N-550 black                   40.0    40.0    40.0    40.0    40.0
DBEEA (TP-95)                  5.0     5.0     5.0     5.0     5.0
Process aid Struktol WB222     1.0     1.0     1.0     1.0     1.0
Process aid AC617A PE          1.0     1.0     1.0     1.0     1.0
Varox DBPH 50                  5.0     5.0     5.0     5.0     5.0
DEGMA (SR-231)                10.0    20.0      --    20.0      --
TMPTMA (SR-350)               10.0      --      --    20.0    20.0
Total                        173.8   173.8   153.8   193.8   173.8

Mooney viscosity
 ML(1+4)/100[degrees]C          40      35      76      23      43

MDR,30'/175[degrees]C
 ML, dNm                       0.9     1.0     1.2     0.6     1.0
 MH, dNm                      28.7     7.7    13.0    63.5    48.5
 ts1, minutes                  0.3     0.5     0.7     0.2     0.2
 t50, minutes                  2.8     2.4     2.2     0.7     1.5
 t90, minutes                  6.5     6.4     5.5     4.1     4.8

Press cure minutes at
  175[degrees]C                  7       6       6       4       5
 Durometer A                    84      80      67      95      89
 Durometer D                    32      25      20      50      40
 100% modulus, MPa             6.5     2.2     1.9    10.1     9.5
 200% modulus, MPa            14.0     4.3     3.0    16.1    18.6
 300% modulus, MPa            19.0     7.0     9.9      --      --
 Tensile strength, MPa        21.1    12.3    19.2    17.7    23.4
 Elongation, %                 365     570     635     216     270
 Tear, die C, kN/m            35.4    38.9    43.9    38.2    30.5
Abrasion resist.
  [mm.sup.3] loss               65      43      67     127      81
Bashore resilience, %           39      38      50      38      38

Compression set, %
 22 hr./70[degrees]C            22      61      18      21      12
 22 hr./100[degrees]C           28      68      37      23      22
 22 hr./125[degrees]C           48      80      62      24      22
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Author:Reichel, Curt
Publication:Rubber World
Date:Feb 1, 2006
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