New Gen2 SuperControl includes next generation control features.

Thermwood has fully embraced next generation control philosophy by incorporating significant next generation features in its new Gen2 SuperControl. Next generation controls make full use of today's advancing computer and communications technology, taking CNC control architecture through the first significant change since the introduction of CAD/ CAM over 30 years ago.

Next generation controls benefit users in three areas: smoother, more accurate machine motion, significantly easier programming and program execution and communications.

Better machine motion comes from the much higher processor speeds that allow more sophisticated motion algorithms. Better accuracy comes from the ability of next generation controls to execute 3-D axis compensation.

Good quality first generation controls provide for lead screw compensation; that is, they use a table to compensate for any position inaccuracy along an axis. The table is created by measuring the precise actual position along an axis using a laser. The only problem is that moving along one axis may cause inaccuracies on the other two perpendicular axes. Any slight mechanical variation or natural flex can cause these movements and there is no way to eliminate them through mechanics or structure.

While first generation compensation only corrects pitch error on each axis, ignoring any effect on the perpendicular axes, next generation controls compensate all three axes at every position within the working envelope. Every inaccuracy or misalignment, regardless of its source, is automatically corrected.

The next major benefit is easier programming and program execution. First generation controls are primarily playback devices, much like a player piano. They require that the programmer not only design the part but also perform a series or additional functions including CAM, nesting and post-processing in order to generate a precisely formatted program that the control can execute. Next generation controls, such as Thermwood's Gen2 SuperControl, can, in addition to standard CNC programs, also accept raw design files directly from design software without the additional processing. They automatically perform any program preparation necessary to machine the part.

This fundamental change has significant impact on using the control. First, output from virtually any CAD or design software can be sent to the control and run. You can even combine files from different software in a single nest, since nesting is done in the control. The biggest impact, however, is when running larger jobs, a kitchen full of cabinets for example.

Using first generation controls, a CNC program must be developed for each nested sheet and another CNC program developed for each part that has a flip operation. A typical job can contain a hundred or more files that the machine operator must manage, load and run. Using the next generation approach, a single file is sent to the control that contains all the parts needed for the job. The control nests them, tells the operator how many sheets of each material are needed and guides him through the job, step by step. The operator can tell the control about any damaged or partial sheets he has and the control will nest around them. This simple, direct approach results in significantly higher productivity. There are several other significant operational advantages to this approach.

The final area where next generation control technology benefits users is communication. To begin, the control communicates with the operator. The Gen2 SuperControl manages tooling, alerting the operator when a tool's life has expired. It tracks routine maintenance from lubrication to filter cleaning, alerts the operator when maintenance is needed and guides him through the process. If an error occurs, it shows the operator a diagram of the machine, points to the possible areas that could cause it and suggests remedies. The control shows step-by-step videos of common adjustment, alignment and maintenance procedures, so the work can be done without a paid service visit. You can access 3-D CAD images of every assembly on the machine, rotate and explode them to see how they are assembled and place the cursor over any part to get the part number. You can access and electronically search the operator's manual at the control. The control communicates to a level not even considered in first generation controls.

Then, using the control, you can communicate directly with technical assistance. Using an audio/visual/data link you can see and talk to a live technician. He can diagnose, analyze and text your machine as if he were right there in your plant. Then he can reconfigure, reset and even adjust servo parameters through the communication link. He even can analyze and correct programming problems.

With Thermwood's Gen2 SuperControl, next generation control features are a reality right now. Every Gen2 control on every Thermwood CNC router, regardless of the price, has every feature. And, as technology continues to advance, you can add the new advances quickly and easily.

Thermwood Corp.

Phone: [phone]

www.thermwood.com

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