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New Disinfection and Sterilization Methods.


The need for appropriate disinfection disinfection,
n the process of destroying pathogenic organisms or rendering them inert.

disinfection, full oral cavity,
n a procedure used to reduce active periodontal disease, usually completed within a certain short time frame.
 procedures is highlighted by the multitude of outbreaks resulting from improperly decontaminated patient-care items. Because sterilizing all such items is unnecessary, hospital policies need to identify whether cleaning, disinfection, or sterilization is indicated based primarily on an item's intended use but considering other factors including cost. We review new methods of disinfection and sterilization. Criteria for inclusion were technologies cleared in 1999 or 2000 by the Food and Drug Administration (FDA FDA
abbr.
Food and Drug Administration


FDA,
n.pr See Food and Drug Administration.

FDA,
n.pr the abbreviation for the Food and Drug Administration.
) or submitted to the FDA or Environmental Protection Agency Environmental Protection Agency (EPA), independent agency of the U.S. government, with headquarters in Washington, D.C. It was established in 1970 to reduce and control air and water pollution, noise pollution, and radiation and to ensure the safe handling and  (EPA EPA eicosapentaenoic acid.

EPA
abbr.
eicosapentaenoic acid


EPA,
n.pr See acid, eicosapentaenoic.

EPA,
n.
) but not yet cleared (Table 1). These technologies have the potential to improve patient care, but in general their antimicrobial activity has not been independently validated.
Table 1. New methods in disinfection and sterilization

Process           Agent                  Regulatory agency action

Disinfection    Ortho-phthalaldehyde     FDA cleared, October 1999
                  (Cidex OPA)
                Antimicrobial coating    Not FDA/EPA cleared
                  (Surfacine)
                Superoxidized water      Not FDA/EPA cleared
                  (Sterilox)

Sterilization   Liquid sterilization     Not FDA cleared
                  process (Endoclens)
                Rapid readout ethylene   Not FDA cleared
                  oxide biological
                  indicator (Attest)
                New plasma sterilizer    FDA cleared, Jan 1999
                  (Sterrad 50)


Rational Approach to Disinfection and Sterilization

More than 25 years ago, Spaulding devised an approach to disinfection and sterilization of patient-care items or equipment that has proved to be so clear and logical that it has been retained, refined, and successfully used by infection control professionals (1). Spaulding believed that how an object should be disinfected Disinfected
Decreased the number of microorganisms on or in an object.

Mentioned in: Isolation
 depended on its intended use. The three categories he described were critical, semicritical, and noncritical. Critical objects (those that enter sterile tissues or the vascular system or through which blood flows, such as implanted medical devices) should be sterile when used. Semicritical items (that touch mucous membranes Mucous membranes
The inner tissue that covers or lines body cavities or canals open to the outside, such as nose and mouth. These membranes secrete mucus and absorb water and salts.

Mentioned in: Leprosy, Pulmonary Fibrosis, Topical Anesthesia
 or nonintact skin, e.g., endoscopes, respiratory therapy respiratory therapy

Medical profession concerned with assisting the respiratory function of individuals who have severe lung disorders. Practices include suctioning to clear secretions from the airway, use of aerosol mists (sometimes medicated) or gases to ease breathing,
 equipment, and diaphragms) require high-level disinfection (i.e., elimination of all microorganisms except high numbers of bacterial spores). Noncritical items (bedpans, blood pressure cuffs, and bedside tables) require only low-level disinfection.

Ortho-phthalaldehyde: A New Chemical Sterilant sterilant

a sterilizing agent, i.e. an agent that destroys microorganisms.


Ortho-phthalaldehyde (OPA OPA: see Office of Price Administration. ) received clearance by FDA in October 1999. OPA solution is a clear, pale-blue liquid (pH 7.5), which typically contains 0.55% OPA. OPA has demonstrated excellent microbiocidal activity in in vitro in vitro /in vi·tro/ (in ve´tro) [L.] within a glass; observable in a test tube; in an artificial environment.

in vi·tro
adj.
In an artificial environment outside a living organism.
 studies (2,3). For example, it has shown superior mycobactericidal activity (5-[log.sub.10] reduction in 5 minutes) compared with glutaraldehyde glutaraldehyde /glu·ta·ral·de·hyde/ (gloo?tah-ral´de-hid) a disinfectant used in aqueous solution for sterilization of non-heat–resistant equipment; also used as a tissue fixative for light and electron microscopy. . The mean time required to effect a 6-[log.sub.10] reduction for M. bovis using 0.21% OPA was 6 minutes, compared with 32 minutes using 1.5% glutaraldehyde (Table 2) (4). When tested against a wide range of microorganisms, including glutaraldehyde-resistant mycobacteria mycobacteria

members of the genus Mycobacterium.


anonymous mycobacteria
see opportunist (atypical) mycobacteria (below).

nontubercular mycobacteria
see opportunist (atypical) mycobacteria (below).
 and Bacillus subtilis spores (5), OPA showed good activity against the mycobacteria tested, including the glutaraldehyde-resistant strains, but 0.5% OPA was not sporicidal within 270 minutes of exposure. Increasing the pH from its unadjusted level (about 6.5) to pH 8 improved sporicidal activity.
Table 2. Activity of glutaraldehyde and ortho-phthalaldehyde against
Mycobacterium bovis

Disinfectant               Time for 6-[log.sub.10] reduction(a)

1.5% glutaraldehyde                     28-36 minutes

2.5% glutaraldehyde                     14-18 minutes

0.21% ortho-phthalaldehyde             4.8-6.3 minutes

(a)Range of values from two different laboratories (4)


OPA has several potential advantages compared with glutaraldehyde. It requires no activation, is not a known irritant to the eyes and nasal passages, has excellent stability over a wide range of pH (pH 3-9), does not require exposure monitoring, and has a barely perceptible odor. Like glutaraldehyde, OPA has excellent material compatibility. A potential disadvantage is that OPA stains proteins gray (including unprotected skin) and thus must be handled with caution (i.e., use of gloves, eye protection, fluid-resistant gowns when handling contaminated instruments, contaminated equipment, and chemicals) (2,3). Limited clinical studies of OPA are available. In one clinical-use study of 100 endoscopes exposed for 5 minutes to OPA, a [is greater than or equal to] 5-[log.sub.10] reduction in bacterial load occurred, and OPA was effective over a 14-day usage cycle (6). Manufacturer's data show that OPA will last longer before reaching its minimum effective concentration limit (about 82 cycles) compared with glutaraldehyde (after 40 cycles) in an automatic endoscope endoscope, any instrument used to look inside the body. Usually consisting of a fiber-optic tube attached to a viewing device, endoscopes are used to explore and biopsy such areas as the colon and the bronchi of the lungs.  reprocessor (7). Disposal must be in accordance with local and state regulations. If OPA disposal in the sanitary sewer is restricted, glycine glycine (glī`sēn), organic compound, one of the 20 amino acids commonly found in animal proteins. Glycine is the only one of these amino acids that is not optically active, i.e.  (25 g/gallon) can be used to neutralize the OPA and make it safe for disposal.

The high-level disinfectant label claims for OPA solution at 20 [degrees] C vary: 5 minutes in Europe, Asia, and Latin America; 10 minutes in Canada; and 12 minutes in the United States. FDA clearance was based on a "simulated-use" test requirement for a 6-[log.sub.10] reduction of resistant bacteria suspended in organic matter and dried onto an endoscope. Since this test does not include cleaning, an essential component of disinfection of reusable devices (e.g., endoscopes), it is likely that the time required for high-level disinfection of a medical device by OPA would be less than 12 minutes. Efficacy test results using mycobacteria support a 5-minute exposure time at room temperature for OPA with a greater than 5-[log.sub.10] reduction. Canadian regulatory authorities require a 6-[log.sub.10] reduction in mycobacteria (this requires approximately 6 min) and allow only 5-minute exposure time intervals; thus, the exposure time for Canadians was set at 10 minutes (CG Roberts, pers. commun., Feb 2000).

Surfacine: A New Antimicrobial Agent

Contaminated environmental surfaces have been associated with transmission of certain nosocomial nosocomial /noso·co·mi·al/ (nos?o-ko´me-il) pertaining to or originating in a hospital.

nos·o·co·mi·al
adj.
1. Of or relating to a hospital.

2.
 pathogens, principally vancomycin-resistant Enterococcus vancomycin-resistant enterococcus Infectious disease An enterococcus, primarily Enterococcus faecium, resistant to most antibiotics, including aminoglycosides and vancomycin, once a 'last-resort' agent; VRE is primarily nosocomial, in long  spp. (VRE VRE

vancomycin-resistant enterococcus.

VRE Vancomycin-resistent enterococcus, see there
), methicillin-resistant Staphylococcus aureus methicillin-resistant Staphylococcus aureus Methicillin-aminoglycoside resistant Staphylococcus aureus, MRSA An organism with multiple antibiotic resistances–eg, aminoglycosides, chloramphenicol, clindamycin, erythromycin, rifampin, tetracycline,  (MRSA MRSA Methicillin-resistant Staphylococcus aureus. See MARSA. ), and Clostridium difficile Clostridium difficile A common cause of bacterial colitis; it is the causative agent in 99% of pseudomembranous colitis, and 20-30% of antibiotic-associated diarrhea . The incidence of nosocomial infections Nosocomial infections
Infections that were not present before the patient came to a hospital, but were acquired by a patient while in the hospital.

Mentioned in: Enterobacterial Infections, Staphylococcal Infections
 caused by VRE in particular has dramatically increased in the past decade. Cross-transmission is thought to result from transient hand carriage by hospital personnel, who may potentially be colonized Colonized
This occurs when a microorganism is found on or in a person without causing a disease.

Mentioned in: Isolation
 directly from contact with colonized or infected patients or indirectly by contact with a contaminated environmental surface. Cultures of surfaces in rooms of patients colonized or infected with VRE have yielded positive cultures in 7% to 37% of samples. Molecular analysis of VRE strains involved in outbreaks has in some ca,ms demonstrated that isolates obtained from the environment were identical to the outbreak strain (8).

Antibiotic-resistant pathogens such as VRE and MRSA possess similar susceptibility to disinfectants as antibiotic-susceptible strains (9,10). However, commonly used surface disinfectants such as phenols phenols (fēˑ·nlz),
n.
 and quaternary ammonium compounds, while effective in eliminating these pathogens, do not have residual activity. Hence, after disinfection, surfaces may rapidly be recontaminated.

Surfacine is a new, persistent antimicrobial agent that may be used on animate or inanimate surfaces. It incorporates a water-insoluble antimicrobial compound (silver iodide silver iodide
n.
A pale yellow, odorless, tasteless powder that darkens when exposed to light and that is used as an antiseptic.
) in a surface-immobilized coating (a modified polyhexamethylenebiguanide) that is capable of chemical recognition and interaction with the lipid bilayer of the bacterial outer cell membrane Cell membrane

The membrane that surrounds the cytoplasm of a cell; it is also called the plasma membrane or, in a more general sense, a unit membrane. This is a very thin, semifluid, sheetlike structure made of four continuous monolayers of molecules.
 by electrostatic attraction. The intimate microbial microbial

pertaining to or emanating from a microbe.


microbial digestion
the breakdown of organic material, especially feedstuffs, by microbial organisms.
 contact with the surface results in transfer of the antimicrobial component (silver) directly from the coating to the organism. Microorganisms contacting the coating accumulate silver until the toxicity threshold is exceeded; dead microorganisms eventually lyse lyse (liz)
1. to cause or produce disintegration of a compound, substance, or cell.

2. to undergo lysis.


lyse or lyze
v.
To undergo or cause to undergo lysis.
 and detach from the surface. The amount of silver present and the number of microorganisms in contact with the treated surface determine how long the coating is effective. Preliminary studies show that treated surfaces result in excellent elimination of antibiotic-resistant bacteria (e.g., VRE) inoculated directly on various surfaces at challenge levels of 100 CFU/sq inch for at least 13 days (Table 3) (11). Antimicrobial activity is retained when the surface is subjected to repeated dry wiping or wiping with a quaternary ammonium compound. Data available from the manufacturer demonstrate inactivation inactivation /in·ac·ti·va·tion/ (in-ak?ti-va´shun) the destruction of biological activity, as of a virus, by the action of heat or other agent.  of bacteria, yeast, fungi, and viruses when the product is applied at challenge levels of up to [10.sup.6] CFU/mL. Sustained antimicrobial activity has been shown for the tested microorganisms. Inactivation times for microorganisms vary.
Table 3. Effect on vancomycin-resistant Enterococcus (VRE) survival of
wiping Surfacine on a treated surface over an extended period

Surface   Intervention        Day 1         Day 6      Day 13

Formica      Control        50             95         120
             Treated         0 (100%)(a)    0 (100%)    0 (100%)
          Treated & wiped    0 (100%)       0 (100%)    0 (100%)

(a) percent reduction of VRE counts per Rodac plate ([treated/control] x
100) (11).


This persistent antimicrobial agent transfers the active biocide biocide (bī`əsīd'), synonym for pesticide.  (silver) "on demand" directly to the organism without elution elution /elu·tion/ (e-loo´shun) in chemistry, separation of material by washing; the process of pulverizing substances and mixing them with water in order to separate the heavier constituents, which settle out in solution, from the  of silver ions into solution. The coating, therefore, functions in a chemically intelligent way, i.e., antimicrobial response is triggered only upon microbial contact. The mechanism of silver release differs from that of conventional, topically applied silver compounds (e.g., silver nitrate silver nitrate (nī`trāt), chemical compound, AgNO3, a colorless crystalline material that is very soluble in water. The most important compound of silver, it is used in the preparation of silver salts for photography, in chemical  and silver sulfadiazine), which work by generating a bactericidal bactericidal /bac·te·ri·ci·dal/ (bak-ter?i-si´d'l) destructive to bacteria.
Bactericidal
An agent that destroys bacteria (e.g.
 level of silver ions. (The ions are released into aqueous solution either by silver oxide or dissolution of the silver salt.)

This new antimicrobial agent can be applied to animate and inanimate surfaces by dipping, brushing, or spraying without prior surface treatment. The coating does not undergo photoreduction, degradation, or color change when exposed to intense UV irradiation (4 mW/[cm.sub.2] for 2 hr). This new antimicrobial agent has excellent adhesion to virtually all substrates, is optically clear, and does not delaminate de·lam·i·nate  
intr.v. de·lam·i·nat·ed, de·lam·i·nat·ing, de·lam·i·nates
To split into thin layers.
, flake, or crack. Treated surfaces subjected to a wipe test retained their antimicrobial efficacy (Table 3) (11). Permanently treated surfaces remained chemically inert and retained their biocidal bi·o·cid·al
adj.
Of or relating to an agent that is destructive to living organisms.


biocidal (bī´ōsī´d
 activity after exposure to various physical and chemical stresses such as temperature (tested from -20 [degrees] C to 130 [degrees] C), solvents (alcohol), solutions with a pH of 4 to 10, solutions of high ionic strength, and sterilization by conventional methods (e.g., steam, ethylene oxide ethylene oxide Occupational medicine A gas used to sterilize medical supplies and other materials , gamma-irradiation). The coating contains low levels of silver iodide (approx. 10 [micro] g/ [cm.sub.2] of coated surface), and coated surfaces are resistant to biofilm Biofilm

An adhesive substance, the glycocalyx, and the bacterial community which it envelops at the interface of a liquid and a surface. When a liquid is in contact with an inert surface, any bacteria within the liquid are attracted to the surface and adhere
 formation. Surfacine does not cause mammalian cell toxicity and passes the acute systemic toxicity tests recommended by the U.S. Pharmacopeia pharmacopeia /phar·ma·co·pe·ia/ (-ko-pe´ah) an authoritative treatise on drugs and their preparations. See also USP. pharmacopei´al

United States Pharmacopeia  see under U.
 (SP Sawan and S Subramanyan, pets. commun., 2000).

If novel surface treatments such as this product prove to be effective in significantly reducing microbial contamination, are cost-effective, and have long-term residual activity, they may be extremely useful in limiting transmission of nosocomial pathogens. The antimicrobial activity of this coating makes it potentially suitable for a wide range of applications, including disinfection of surfaces, microporous filters, and medical devices and use as a topical ointment ointment /oint·ment/ (oint´ment) a semisolid preparation for external application to the skin or mucous membranes, usually containing a medicinal substance.

oint·ment
n.
 or hand antiseptic.

A New Disinfectant: Superoxidized Water

The concept of electrolyzing saline to create a disinfectant is appealing because the basic materials, saline and electricity, are cheap and the end product (water) is not damaging to the environment. A commercial adaptation of this process, Sterilox, is available in the United Kingdom. The mode of action is not clear but probably relates to a mixture of oxidizing species. The main products are hypochlorous acid hypochlorous acid /hy·po·chlo·rous ac·id/ (-klor´us) an unstable compound with disinfectant and bleaching action.

hy·po·chlo·rous acid
n.
 at a concentration of approximately 144 mg/L and free chlorine radicals. This disinfectant is generated at the point of use by passing a saline solution saline solution
n.
A solution of any salt, usually an isotonic sodium chloride solution. Also called salt solution.


Saline solution
A solution of sterile water and salt used in a variety of medical procedures.
 over titanium-coated electrodes at 9 amps. The product generated has a pH of 5.0-6.5 and an oxidation reduction potential of [is greater than] 950 mV. Equipment to produce the product may be expensive because parameters such as pH, current, and redox redox (rē`dŏks): see oxidation and reduction.  potential must be closely monitored. The solution has been shown to be nontoxic to biological tissues. Although the solution is claimed to be noncorrosive and nondamaging to endoscopes, one flexible endoscope manufacturer has voided void·ed  
adj. Heraldry
Having the central area cut out or left vacant, leaving an outline or narrow border: a voided lozenge. 
 the warranty on its endoscopes because superoxidized water was used to disinfect To remove the virus code that has attached itself to a legitimate file. Sometimes, the antivirus program cannot untangle the code, and the infected file has to be deleted. See quarantine.  them (12).

The antimicrobial activity of this new sterilant has been tested against bacteria, mycobacteria, viruses, fungi, and spores (13-15). Recent data have shown that freshly generated superoxidized water is rapidly effective ([is less than] 2 minutes) in achieving a 5-[log.sub.10] reduction of pathogenic microorganisms (Mycobacterium tuberculosis Mycobacterium tuberculosis
n.
Tubercic bacillus.


Mycobacterium tuberculosis
, M. chelonae, poliovirus poliovirus /po·lio·vi·rus/ (pol´-e-o-vi?rus) the causative agent of poliomyelitis, separable, on the basis of specificity of neutralizing antibody, into three serotypes designated types 1, 2, and 3. , HIV HIV (Human Immunodeficiency Virus), either of two closely related retroviruses that invade T-helper lymphocytes and are responsible for AIDS. There are two types of HIV: HIV-1 and HIV-2. HIV-1 is responsible for the vast majority of AIDS in the United States. , MRSA, Escherichia coli Escherichia coli (ĕsh'ərĭk`ēə kō`lī), common bacterium that normally inhabits the intestinal tracts of humans and animals, but can cause infection in other parts of the body, especially the urinary tract. , Candida albicans Candida albicans,
n a pathogenic yeast, which is the causal agent of thrush, vaginal infections, and systemic candidiasis.

Candida albicans 
, Enterococcus enterococcus /en·tero·coc·cus/ (en?ter-o-kok´us) pl. enterococ´ci   an organism belonging to the genus Enterococcus.
Enterococcus /En·tero·coc·cus/ (
 [hecalis, Pseudomonas aeruginosa Pseudomonas aeruginosa A normal soil inhabitant and human saprophyte that may contaminate various solutions in a hospital, causing opportunistic infection in weakened Pts Clinical Infective endocarditis in IVDAs, RTIs, UTIs, bacteremia, meningitis, 'malignant' ) in the absence of organic loading. However, the biocidal activity of this disinfectant was substantially reduced in the presence of organic material (5% horse serum) (14). Additional studies are needed to determine if this solution may be used as an alternative to other disinfectants.

Endoclens: A New Liquid Chemical Sterilization System

A new automated endoscope-reprocessing system has been submitted to FDA for clearance. The system is designed to provide rapid, automated, point-of-use chemical sterilization of flexible endoscopes and consists of a computer-controlled endoscope-reprocessing machine and a new, proprietary liquid sterilant that uses performic acid. The sterilant is produced, as needed as needed prn. See prn order.  by the machine, by automatic mixing of the two component solutions of hydrogen peroxide hydrogen peroxide, chemical compound, H2O2, a colorless, syrupy liquid that is a strong oxidizing agent and, in water solution, a weak acid. It is miscible with cold water and is soluble in alcohol and ether.  and formic acid formic acid or methanoic acid (mĕth'ənō`ĭk), HCO2H, a colorless, corrosive liquid with a sharp odor; it boils at 100.7°C; and solidifies at 8.4°C;. . This sterilant is fast-acting against spore-forming bacteria (Table 4). The system's major features are an automatic cleaning process, capability to process two flexible scopes asynchronously, automated channel blockage and leak detection, filter water :rinsing and scope drying after sterilization, hard-copy documentation of key process parameters, user-friendly machine interface, and total cycle time less than 30 minutes. The reprocessor can also be disinfected automatically to prevent infection or pseudoinfection.
Table 4. Activity of performic acid against spore-forming
bacteria(a)

                                 Lot 1           Lot 2

Bacillus subtilis(b)          0/30 growth     0/30 growth
B. subtilis(c)                0/30 growth     0/30 growth
Clostridium sporogenes(b)     0/30 growth     0/30 growth
C. sporogenes(c)              0/30 growth     0/30 growth

(a) Methodology: AOAC Sporicidal Activity Test, 10-min exposure; 1800
[+ or -] 500 ppm performic acid; hard water/aged starting solution
at 44 [+ or -] 2 [degrees] C.

(b) Silk sutures.

(c) Porcelain cylinders.


The reprocessor can independently process two endoscopes at the user's discretion since it has two washing/sterilization bays. The endoscopes are attached to special holders (racks), which slide into the machine bays located in the front of the machine and provide a connection between the reprocessor and the endoscope's inner channels. The endoscope racks are designed to accommodate all types of flexible endoscopes. During washing, enzymatic detergent is automatically dispensed, diluted with warm water (45 [degrees] C), and sprayed onto the exterior endoscope surfaces and pumped through the endoscope lumens. The enzymatic detergent is pumped through the lumens with alternating pulses of compressed air compressed air, air whose volume has been decreased by the application of pressure. Air is compressed by various devices, including the simple hand pump and the reciprocating, rotary, centrifugal, and axial-flow compressors.  to assist in removing any adhering material. Cleaning studies performed by the manufacturer using a synthetic soil show the system can satisfactorily clean and rinse detergents from an endoscope in preparation for point-of-use sterilization.

The concentration and temperature of the mixed chemicals are automatically measured by the machine with refraction refraction, in physics, deflection of a wave on passing obliquely from one transparent medium into a second medium in which its speed is different, as the passage of a light ray from air into glass.  and temperature sensors. Once pumped into the washing/sterilization bay, the sterilant is vigorously sprayed over all exterior endoscope surfaces and pumped through all endoscope lumens to sterilize sterilize /ster·i·lize/ (ster´i-liz)
1. to render sterile; to free from microorganisms.

2. to render incapable of reproduction.


ster·il·ize
v.
1.
 the scope. Simulated-use studies with resistant spores suspended in 5% serum and inoculated on scope surfaces and inside lumens have demonstrated the effectiveness of the sterilant.

All water used for washing/sterilization and rinsing is filtered through a 0.2-pm filter. The scopes are dried when the cycle is completed by using filtered compressed air that is sprayed over the exterior scope surfaces and through the interior lumens through the same connections used for the washing and sterilization steps.

The total cycle time for scope testing, washing, sterilization, and drying is less than 30 minutes. Upon completion of each cycle, the reprocessor prints a hard-copy record as well as retaining a record in memory, accessible through its floppy disk drive floppy disk drive - disk drive . Printer parameters are printed at the completion of each cycle and include scope identification, processing date, key cycle parameters, space for insertion of patient name or identification number, procedure type, and date (16; CG Roberts, pers. commun., 2000).

Attest Ethylene Oxide (EO) Rapid Readout (1) A small display device that typically shows only a few digits or a couple of lines of data.

(2) Any display screen or panel.


EO has been widely used as a low-temperature sterilant since the 1950s. It is the most commonly used process for sterilizing temperature- and moisture-sensitive medical devices and supplies in U.S. health-care institutions. Until December 1995, EO sterilizers were combined with a chlorofluorocarbon chlorofluorocarbon (CFC)

Any of several organic compounds containing carbon, fluorine, and chlorine. A number of different CFCs have been made and sold under the trade name Freon.
 stabilizing agent, but these agents were phased out because they were linked to destruction of the earth's ozone layer. Alternative technologies currently available and cleared by FDA include 100% EO and EO with different stabilizing gases, such as carbon dioxide carbon dioxide, chemical compound, CO2, a colorless, odorless, tasteless gas that is about one and one-half times as dense as air under ordinary conditions of temperature and pressure.  ([CO.sub.2]) or hydrochlorofluorocarbon Noun 1. hydrochlorofluorocarbon - a fluorocarbon that is replacing chlorofluorocarbon as a refrigerant and propellant in aerosol cans; considered to be somewhat less destructive to the atmosphere
HCFC
 (17). A new rapid readout EO biological indicator, designed for rapid and reliable monitoring of EO sterilization processes, is available outside the United States but has not yet been cleared by FDA.

Sterilization (the complete elimination or destruction of all forms of microbial life) is recommended for all "critical" medical items, such as surgical instruments, cardiac and urinary catheters, implantable devices (e.g., heart valves Heart valves
Valves that regulate blood flow into and out of the heart chambers.

Mentioned in: Heart Failure
), and needles. Because it is essential to ensure sterilization of critical items, monitoring of the sterilization process is advised. Monitors may be mechanical, chemical, or biological. Biological monitors are recommended because, unlike chemical indicators, they measure the sterilization process directly by using the most resistant microorganism microorganism /mi·cro·or·gan·ism/ (-or´gah-nizm) a microscopic organism; those of medical interest include bacteria, fungi, and protozoa.  (e.g., B. subtilis), not by merely testing the physical and chemical conditions necessary for sterilization (18,19).

The new rapid readout EO biological indicator will indicate an EO sterilization process failure by producing a fluorescent change, which is detected in an auto-reader within 4 hours of incubation at 37 [degrees] C, and a visual pH color change of the growth media within 96 hours of continued incubation. The rapid readout EO biological indicator detects the presence of B. subtilis by detecting the activity of an enzyme present within the B. subtilis organism, beta-glucosidase. The fluorescence indicates the presence of active spore-associated enzyme and a sterilization process failure. The rapid readout EO biological indicator also detects acid metabolites Metabolites
Substances produced by metabolism or by a metabolic process.

Mentioned in: Interactions
 produced during growth of the B. subtilis spore. The acid metabolites are the result of a series of enzyme-catalyzed reactions that occur during spore growth. The growth produces a pH change in the medium that causes the medium to change color from green to yellow, indicating an EO sterilization process failure.

For hospital use, a monitor should be easy to use, inexpensive, and not subject to exogenous contamination; provide positive results as soon as possible after the cycle so that corrective action may be taken; and provide positive results only when the sterilization parameters (e.g., EO concentration, humidity, time, temperature) are adequate to kill microbial contaminants. However, the biological indicator should not be so resistant that it causes needless recall and overprocessing (18). The rapid readout EO biological indicator has potential for substantially improving assessment of EO cycles. According to manufacturer's data, the enzyme was always detected whenever viable spores were present. This was expected because the enzyme is relatively EO resistant and is inactivated inactivated

rendered inactive; the activity is destroyed.


inactivated viruses
treated so that they are no longer able to produce evidence of growth or damaging effect on tissue.
 at a slightly longer exposure time than the spore.

The rapid readout EO biological indicator can be used to monitor 100% EO, EO-chlorofluorocarbons, and EO-hydrochlorofluorocarbon mixture sterilization cycles. It has not been tested in EO-[CO.sub.2] mixture sterilization cycles. The self-contained design (i.e., it contains both the spore strip and growth media) of the indicator makes it easy to use in the department where the sterilizer sterilizer /ster·i·liz·er/ (ster´i-liz?er) an apparatus for the destruction of microorganisms.

ster·il·iz·er
n.
An apparatus for rendering objects aseptic.
 is located. The rapid readout EO biological indicator should be placed in a test pack (e.g., the Association for the Advancement of Medical Instrumentation) and placed in a full sterilizer load in the most challenging area for the sterilizer (for EO placement should be in the center). Data show that the 4-hour fluorescent sensitivity of this indicator is [is greater than or equal to] 97%, on the basis of the number of visual growth-positive indicators after 168 hours (7 days) of incubation at 37 [degrees] C. In fact, all the 7-day growth-positive indicators were detected by fluorescence within 4 hours of incubation (Table 5), indicating that if there is no fluorescence at 4 hours, no growth-positive indicators will be detected with continued incubation.
Table 5. Sensitivity of Attest rapid readout ethylene oxide biological
indicator

                                  Incu-                   No.
                                 bation                 growth
                                  temp.        No.     positives
Sterilization process         ([degrees] C)   tested   (168 hr)

37 [degrees] C 600 mg EO/L,        37         1,100       752
  60% relative humidity
54 [degrees] C 600 mg EO/L,        37         1,300       842
  60% relative humidity

                                False-
                                nega-    Sensi-
                                tives    tivity
Sterilization process          (4 hr)    (4 hr)

37 [degrees] C 600 mg EO/L,       0       100%
  60% relative humidity
54 [degrees] C 600 mg EO/L,       0       100%
  60% relative humidity


The ability to monitor EO cycles in a surgical suite or central processing and to have results in 4 hours should enable operating room operating room
n. Abbr. OR
A room equipped for performing surgical operations.
 staff to intercept improperly sterilized ster·il·ize  
tr.v. ster·il·ized, ster·il·iz·ing, ster·il·iz·es
1. To make free from live bacteria or other microorganisms.

2.
 items either before use or before a surgery ends. If a hospital could quarantine the load for the 4-hour readout, the need for recalls of potentially nonsterile packages and for informing physicians about the use of nonsterile medical devices could be eliminated. New indicator technologies such as the rapid readout EO biological indicators are likely to improve patient safety (20, PM Schneider, pers. commun., 2000).

A New Low-Temperature Sterilization Technology: Hydrogen Peroxide Plasma

Alternative technologies to sterilize temperature-sensitive equipment are being developed. A new hydrogen peroxide plasma sterilizer, the Sterrad 50, was recently cleared by FDA. It is a smaller version (44-L sterilization chamber) of the Sterrad 100 (73-L sterilization chamber), cleared in 1991. The Sterrad 50 contains a single shelf for placement of instruments to be sterilized within a rectangular chamber, whereas the Sterrad 100 has two shelves and a cylindrical chamber. The operational design of the two sterilizers is similar except that the Sterrad 50 consists of two hydrogen peroxide vapor-diffusion stage-plasma cycles. The sterilization cycles of the Sterrad 50 and Sterrad 100 are 45 minutes and 72 minutes, respectively.

The Sterrad 50 was equally as effective as EO in killing approximately [10.sup.6] B. stearothermophilus spores present in the center of narrow-lumen stainless steel stainless steel: see steel.
stainless steel

Any of a family of alloy steels usually containing 10–30% chromium. The presence of chromium, together with low carbon content, gives remarkable resistance to corrosion and heat.
 tubes (Table 6). The Sterrad 50 and EO sterilized the carriers in even the smallest-lumened device, which was 1 mm in diameter (21).
Table 6. Comparative evaluation of sporicidal activity of new
low-temperature sterilization technologies (21,22)

                      Units positive/units tested

Sterilization       LTU,(a)   LTU      LTU      SL(b)
method              3 mm      2 mm     1 mm     3 mm

EO-HCFC             0/50      0/40     0/40     0/50
Sterrad 100S        0/50      0/40     0/40     0/40
Sterrad 50          0/30      0/30     0/30     0/30
Sterrad 100         2/40      3/40     37/50    0/40

(a) LTU = lumen test unit. BSL = straight lumen.


Conclusions

New sterilization and disinfection technologies may provide significant advantages over existing technologies (Table 7). However, data currently available have primarily been generated by the manufacturers and need to be independently validated. If these new technologies are demonstrated to be effective, their cost-effectiveness compared with standard technologies should be assessed. These new technologies hold the promise of improved patient care.
Table 7. Comparison of new and standard disinfection and
sterilization technologies

     Technology                         Comparison of new with
                                          standard technology

New            Standard                    Advantages

OPA          Glutaraldehyde             -Shorter process time
                                        -No activation
                                        -Not a known irritant
                                          to eyes and nasal passages
                                        -No vapor ceiling limit
                                        -Weak odor

Surfacine    Disinfectants (phenolics   -Antimicrobial persistence
               quarternary ammonium);     (>13 days)
             Antiseptics (alcohol,      -May be used on animate and
               iodophor, chlorhexidine    inanimate surfaces
               gluconate)               -Broad antimicrobial spectrum
                                        -Transfers active
                                          agent (silver)
                                          to microbes on demand
                                          without elution
                                        -Resistant to
                                          forming biofilm
                                        -No toxicity to
                                          mammalian cells

Super-       High- or low-level         -Basic materials (saline and
 oxidized      disinfectants;             electricity) inexpensive
 water         antiseptics              -End product not damaging
                                          to environment
                                        -Nontoxic to biological
                                          tissues

Endoclens    None                       -Device materials
                                          (saline and
                                          electricity)
                                          inexpensive
                                        -Rapid cycle
                                          time (<30 min)
                                        -Tests endoscope
                                          for channel
                                          blockage and leaks
                                        -Advantage of
                                          automated process
                                          (e.g., consistent
                                          exposure to
                                          sterilant, filtered
                                          water rinse,
                                          operator convenience)

EO rapid     48-hr spore readout        -Rapid (4-hr),
  readout      biological indicator       reliable assessment
                                          of sterilization efficacy
                                        -Prevents recall of released
                                          sterilization loads

Plasma       Hydrogen peroxide gas      -Use of two hydrogen peroxide
 sterilizer    plasma sterilizer          diffusion-plasma stage
                                          cycles is a more effective
                                          sterilization process
                                        -Reduced cycle time (45 min)
                                        -Various sized units available
                                        -Leaves no toxic residues

   Technology                           Comparison of new standard
                                          technology

New            Standard                    Disadvantages

OPA          Glutaraldehyde             -Stains protein gray
                                        -Higher cost

Surfacine    Disinfectants (phenolics   -Cost?
               quarternary ammonium);
             Antiseptics (alcohol,
               iodophor, chlorhexidine
               gluconate)

Super-       High- or low-level         -Production equipment
 oxidized      disinfectants;             expensive
               antiseptics                due to monitoring
 water                                  -Endoscope
                                          compatibility unknown
                                        -Decreased efficacy
                                          in presence of
                                          organic matter
                                        -Limited-use life
                                          (must be freshly
                                          generated)

Endoclens    None                       -Cost?
                                        -Used for immersible
                                          instruments only
                                        -Point-of-use system, no
                                          long-term storage

EO rapid     48-hr spore readout        -Cost?
  readout      biological indicator     -Not tested with EO
                                          and [CO.sub.2] mixtures

Plasma       Hydrogen peroxide gas      -Cost?
 sterilizer    plasma sterilizer        -Endoscopes with lengths
                                          >40 cm or a diameter of
                                          <3 mm cannot be processed

   Technology                           Comparison of new standard
                                          technology

New            Standard                   Future needs

OPA          Glutaraldehyde             -Additional studies of
                                          antimicrobial efficacy
                                        -Cost-effectiveness study
                                        -Study of effectiveness in
                                          actual clinical use
                                        -Verification of more cycles
                                          per solution than
                                          glutaraldehyde

Surfacine    Disinfectants (phenolics   -Assess microbicidal
               quarternary ammonium);     activity against
             Antiseptics (alcohol,        broad spectrum
               iodophor, chlorhexidine    of pathogens
               gluconate)               -Demonstration of
                                          efficacy to reduce
                                          nosocomial infections
                                        -Human safety and
                                          toxicity data
                                          for use as an antiseptic
                                        -Demonstrate antimicrobial
                                          activity in presence of
                                          organic matter

Super-       High- or low-level         -Evaluation of endoscope
 oxidized      disinfectants;             compatibility
 water         antiseptics              -Cost-effectiveness study

Endoclens    None                       -Cost-effectiveness study
                                        -Study of effectiveness
                                          in actual
                                          clinical use
                                        -Assessment of
                                          microbicidal activity

EO rapid     48-hr spore readout        -Cost-effectiveness study
  readout      biological indicator     -Validation of claimed
                                          100% sensitivity

Plasma       Hydrogen peroxide gas      -Cost-effectiveness study
 sterilizer    plasma sterilizer        -Study of effectiveness
                                          in actual clinical use


References

(1.) Rutala WA, APIC (Advanced Programmable Interrupt Controller) A circuit that handles the priority of interrupts in a computer. Designed to support symmetric multiprocessing (SMP), the APIC handles more interrupts and is more flexible than the programmable interrupt controller  Guidelines Committee. APIC guideline for selection and use of disinfectants. Am J Infect Control 1996;24:313-42.

(2.) Rutala WA, Weber DJ. Disinfection of endoscopes: review of new chemical sterilants used for high-level disinfection. Infect Control Hosp Epidemiol 1999;20:69-76.

(3.) Advanced Sterilization Products, Johnson & Johnson. Cidex OPA high level disinfection solution: technical information. Irvine (CA): Advanced Sterilization Products; 1999.

(4.) Gregory AW, Schaalje B, Smart JD, Robison RA. The mycobactericidal efficacy of ortho-phthalaldehyde and the comparative resistances of Mycobacterium bovis Mycobacterium bovis A mycobacterium that causes a TB-like infection in cows; before pasteurization was common, M bovis spread to humans via contaminated milk , Mycobacterium mycobacterium

Any of the rod-shaped bacteria that make up the genus Mycobacterium. The two most important species cause tuberculosis and leprosy in humans; another species causes tuberculosis in both cattle and humans.
 terrae ter·rae  
n.
Plural of terra.
, and Mycobacterium chelonae. Infect Control Hosp Epidemiol 1999:20:324-30.

(5.) Walsh SE, Maillard JY, Russell AD. Ortho-phthalaldehyde: a possible alternative to glutaraldehyde for high level disinfection. J Appl Microbiol 1999;86:1039-46.

(6.) Alfa MJ, Sitter DL. In-hospital evaluation of ortho-phthalaldehyde as a high level disinfectant for flexible endoscopes. J Hosp Infect 1994;26:15-26.

(7.) Chen X. A comparison of the useful life of Cidex activated dialdehyde solution and Cidex OPA in AER system. Irvine (CA): Advanced Sterilization Products; 1999.

(8.) Weber DJ, Rutala WA. Role of environmental contamination in the transmission of vancomycin-resistant enterococci enterococci

bacteria in the genus Enterococcus.
. Infect Control Hosp Epidemiol 1997;18:306-9.

(9.) Rutala WA, Stiegel MM, Sarubbi FA, Weber DJ. Susceptibility of antibiotic-susceptible and antibiotic-resistant hospital bacteria to disinfectants. Infect Control Hosp Epidemiol 1997;18:417-21.

(10.) Anderson RL, Carr JH, Bond WW, Favero MS. Susceptibility of vancomycin-resistant enterococci to environmental disinfectants. Infect Control Hosp Epidemiol 1997;18:195-9.

(11.) Rutala WA, Gergen MF, Weber DJ. Evaluation of a new surface germicide germicide (jûr`mĭsīd), chemical substance capable of killing many different types of microorganisms; also called disinfectant.  (Surfacine[TM]) with antimicrobial persistence. Infect Control Hosp Epidemiol 2000;21:103.

(12.) Fraise AP. Choosing disinfectants. J Hosp Infect 1999;43:255-64.

(13.) Tanaka H, Hirakata Y, Kaku M, Yoshida R, Takemura H, Mizukane R, et al. Antimicrobial activity of superoxidized water. J Hosp Infect 1996;34:43-9.

(14.) Selkon JB, Babb JR, Morris R. Evaluation of the antimicrobial activity of a new super-oxidized water, Sterilox[R], for the disinfection of endoscopes. J Hosp Infect 1999;41:59-70.

(15.) Shetty N, Srinivasan S, Holton J, Ridgway GL. Evaluation of microbicidal activity of a new disinfectant: Sterilox[R] 2500 against Clostridium difficile spores, Helicobacter pylori Helicobacter pylori
A gramnegative rod-shaped bacterium that lives in the tissues of the stomach and causes inflammation of the stomach lining.

Mentioned in: Indigestion, Ulcers

Helicobacter pylori
, vancomycin resistant Enterococcus species, Candida albicans and several Mycobacterium species. J Hosp Infect 1999;41:101-5.

(16.) Advanced Sterilization Products new automated endoscope reprocessing Reprocessing may refer to:
  • Nuclear reprocessing
  • Recycling
 system with NSX NSX New Sportscar eXperimental (concept name for Acura vehicle; originally NS-X)
NSX Namespace Extension (Windows Shell Programming)
NSX N Syndrome
NSX Network and Security Experts
NSX New Sports Experimental
 sterilant. Technical report. Irvine (CA): Advanced Sterilization Products; 2000.

(17.) Rutala WA, Weber DJ. Clinical effectiveness of low-temperature sterilization technologies. Infect Control Hosp Epidemiol 1998;19:798-804.

(18.) Rutala WA, Gergen MF, Weber DJ. Evaluation of a rapid readout biological indicator for flash sterilization with three biological indicators and three chemical indicators. Infect Control Hosp Epidemiol 1993;14:390-4.

(19.) Rutala WA, Jones SM, Weber DJ. Comparison of a rapid readout biological indicator for steam sterilization steam sterilization,
n the destruction of all forms of microbial life on an object by exposing the object to moist heat (under pressure) for 15 minutes at 121° C.
 with four conventional biological indicators and five chemical indicators. Infect Control Hosp Epidemiol 1996:17:423-8.

(20.) 3M Attest Rapid Readout Ethylene Oxide Biological Indicator. Product Profile. Minneapolis (MN): 3M.

(21.) Rutala WA, Gergen MF, Weber DJ. Sporicidal activity of a new low-temperature sterilization technology: the Sterrad 50 sterilizer. Infect Control Hosp Epidemiol 1999; 20:514-16.

(22.) Rutala WA, Gergen MF, Weber DJ. Comparative evaluation of the sporicidal activity of new low-temperature sterilization technologies: ethylene oxide, 2 plasma sterilization systems, and liquid peracetic acid peracetic acid

a potent disinfectant used as a 3% concentration; suitable for the destruction of anthrax spores.
. Am J Infect Control 1998;26:393-8.

Dr. Rutala is director of the Hospital Epidemiology, Occupational Health and Safety Program at the University of North Carolina North Carolina, state in the SE United States. It is bordered by the Atlantic Ocean (E), South Carolina and Georgia (S), Tennessee (W), and Virginia (N). Facts and Figures


Area, 52,586 sq mi (136,198 sq km). Pop.
 (UNC (Universal Naming Convention) A standard for identifying servers, printers and other resources in a network, which originated in the Unix community. A UNC path uses double slashes or backslashes to precede the name of the computer. ) Health Care System and professor of medicine at UNC School of Medicine, Chapel Hill, NC. His research interests include prevention of nosocomial infections, disinfection, and sterilization.

Dr. Weber is medical director of the Hospital Epidemiology, Occupational Health and Safety Program at UNC Health Care System and professor of medicine, epidemiology, and pediatrics at the UNC Schools of Medicine and Public Health. His research interests include prevention of nosocomial infections, disinfection, and sterilization.

Address for correspondence: William A. Rutala, 547 Burnett-Womack, CB #7030, Division of Infectious Diseases, UNC at Chapel Hill, Chapel Hill, NC 27599-7030; fax: 919-966-6714; e-mail brutala@unch.unc.edu
COPYRIGHT 2001 U.S. National Center for Infectious Diseases
No portion of this article can be reproduced without the express written permission from the copyright holder.
Copyright 2001, Gale Group. All rights reserved. Gale Group is a Thomson Corporation Company.

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Author:Weber, David J.
Publication:Emerging Infectious Diseases
Article Type:Statistical Data Included
Geographic Code:1USA
Date:Mar 1, 2001
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