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Multifunctional acrylates as anti-reversion agents in sulfur cured systems.


Physical properties of vulcanized rubber India rubber, vulcanized.
- Knight.

See also: Vulcanize
 systems are influenced by the curing process and chemical nature of the formed crosslinks. The bond strength of linkages can help predict the performance of a given vulcanizate in specific applications. Peroxide peroxide (pərŏk`sīd), chemical compound containing two oxygen atoms, each of which is bonded to the other and to a radical or some element other than oxygen; e.g.  cured systems are often employed in static or compressive com·pres·sive  
adj.
Serving to or able to compress.



com·pressive·ly adv.
 conditions where low set and heat resistance are required. A network derived from polysulfidic linkages is preferred for components subject to dynamic strain where improved flexural flexural

pertaining to the flexure of a joint.


flexural deformity
fixation of joints in flexion. In the newborn called contracted calves or foals.
 fatigue and tear properties are desired. Bond dissociation energies In chemistry, bond dissociation energy, D0, is one measure of the bond strength in a chemical bond. It is defined as the standard enthalpy change when a bond is cleaved by homolysis, with reactants and products of the homolysis reaction at 0K (absolute zero).  are often used to quantify Quantify - A performance analysis tool from Pure Software.  the strength of the crosslinks and differentiate the systems (refs. 1 and 2). Carbon-carbon linkages possess high dissociation dissociation, in chemistry, separation of a substance into atoms or ions. Thermal dissociation occurs at high temperatures. For example, hydrogen molecules (H2  energies and resist failure to a limiting point, then fail catastrophically. Having lower dissociation energies, polysulfidic bonds break more readily under strain, but due to their chemical nature also possess the ability to reform and alleviate stresses (refs. 3 and 4).

The dynamic nature of polysulfidic bonds characterizes the utility of the system, but also facilitates reversion reversion: see atavism. . Reversion is defmed by a loss in physical properties associated with degradation of network integrity. The reversion process is thermally initiated and primarily associated with overcure or high temperature service conditions. Reversion involves reactions that lead to the desulfuration of polysulfidic linkages and mainchain modification (cis-to-trans isomerization isomerization /isom·er·iza·tion/ (i-som?er-i-za´shun) the process whereby any isomer is converted into another isomer, usually requiring special conditions of temperature, pressure, or catalysts. ) which results in weaker network structures (refs. 5 and 6). As desulfuration progresses, the distribution shifts from polysulfidic to monoand di-sulfidic crosslinks, and eventually crosslink density is also lost. The result is a degradation of physical properties and a decrease in the performance of the rubber article (ref. 7).

Many strategies have been developed to prevent the reversion process. Reversion can be minimized in cure systems which promote mono- and disulfidic crosslinks (efficient vulcanization vulcanization (vŭl'kənəzā`shən), treatment of rubber to give it certain qualities, e.g., strength, elasticity, and resistance to solvents, and to render it impervious to moderate heat and cold. ). Sulfur-donor systems or polysulfide polymers polysulfide polymer (pol´ēsul´fīd pol´imur),
n a rubber base impression material that makes use of a mercaptan bondage.
 can be utilized (ref. 8). It has recently been proposed that certain zinc methacrylate methacrylate /meth·ac·ry·late/ (meth-ak´ri-lat) an ester of methacrylic acid, or the resin derived from polymerization of the ester. See also acrylic resins, under resin.  salts, when used as activators in accelerated sulfur vulcanization, promote crosslinks of lower sulfur rank and minimize reversion (ref. 9). These attempts to mediate MEDIATE, POWERS. Those incident to primary powers, given by a principal to his agent. For example, the general authority given to collect, receive and pay debts due by or to the principal is a primary power.  reversion also alter the original structure of the network itself, typically decreasing dynamic and tear properties that are the direct benefits of polysulfidic linkages.

Alternately, the inclusion of more stable crosslinks in addition to the sulfur network has been proposed (ref. 10). Similarly, the mixing of peroxide and conventional accelerated sulfur cure systems has been attempted (ref. 11). A disadvantage of this compounding method is the need to reformulate Verb 1. reformulate - formulate or develop again, of an improved theory or hypothesis
redevelop

formulate, explicate, develop - elaborate, as of theories and hypotheses; "Could you develop the ideas in your thesis"
 in order to compensate for the new, structurally different, crosslinks in order to maintain the desired cured properties.

A more popular approach is to compensate for the destruction of crosslinks by adding chemical additives that react when reversion processes are initiated. In such systems, the desulfuration mechanism is offset by the formation of new, stable crosslinks. Ideally, the processes have similar rates such that crosslink density is maintained. It has been shown that acrylate Noun 1. acrylate - a salt or ester of propenoic acid
propenoate

salt - a compound formed by replacing hydrogen in an acid by a metal (or a radical that acts like a metal)
 esters esters (esˑ·terz),
n.pl organic compounds synthesized from acids and alcohols, typically possessing fruity aromas.
 are effective anti-reversion agents that display this behavior (ref. 12). Earlier work has also demonstrated the utility of acrylates to improve the heat-aged properties of rubber compounds, suggesting a similar mechanism (ref. 13).

The present study evaluates the performance of a multifunctional acrylate ester product (SR534) specifically optimized to prevent reversion in rubber compounds. SR534 is compared to the imide-based anti-reversion agents 1,3-bis(citraconimidomethyl)benzene benzene (bĕn`zēn, bĕnzēn`), colorless, flammable, toxic liquid with a pleasant aromatic odor. It boils at 80.1°C; and solidifies at 5.5°C;. Benzene is a hydrocarbon, with formula C6H6.  (CIMB CIMB Commerce International Merchant Bankers Berhad
CIMB Current Issues in Molecular Biology (periodical)
CIMB Corporate Information Management Branch (British Columbia, Canada) 
) and N,N'-m-phenylenedimaleimide (PDM (1) (Product Data Management) An information system used to manage the data for a product as it passes from engineering to manufacturing. The data includes plans, geometric models, CAD drawings, images, NC programs as well as all related project data, notes and ). CIMB has been promoted as capable of crosslink compensation reactions (ref. 14), while PDM is commonly used as a secondary accelerator. Cure characteristics and anti-reversion properties will be compared. Tensile tensile,
adj having a degree of elasticity; having the ability to be extended or stretched.
, viscoelastic Adj. 1. viscoelastic - having viscous as well as elastic properties
natural philosophy, physics - the science of matter and energy and their interactions; "his favorite subject was physics"
 and flexural fatigue properties are evaluated. Special attention is placed on comparing the efficiency with which the various additives maintain physical properties as a function of reversion.

Experimental

Chemicals

The chemical additives evaluated in this study are given in table 1. The commercially available products were used without further treatment or purification purification, in religion, the ceremonial removal of what the religion deems unclean. The usual agents of purification are water (as in baptism), bodily alteration (as in circumcision), and fire. .

Rubber compounding

Using an internal mixer mixer, either of two electronic devices in which two or more signals are combined. In the type of mixer used in radio receivers, radar receivers, and similar systems, a signal is translated upward or downward in frequency. , a non-productive masterbatch was prepared containing all ingredients except anti-reversion agents and curatives. Table 2 outlines the formulation formulation /for·mu·la·tion/ (for?mu-la´shun) the act or product of formulating.

American Law Institute Formulation
 used for the masterbatch and the specific cure packages. Conventional (CV), semi-efficient (SE-V) and efficient (EV) vulcanization systems were evaluated. These are model formulations that have not been optimized for a specific application. The productive stage was mixed using a two-roll mill. Milling times were approximately five minutes. Productive stock was aged overnight prior to testing.

Physical testing

The determination of vulcanization behavior was performed on a Tech Pro MDPT MDPT Model-Driven Program Transformation
MDPT Miami-Dade Public-Transit (Florida)
MDPT Model-Driven Performance Tuning
 moving die rheometer rhe·om·e·ter
n.
An instrument for measuring the flow of viscous liquids, such as blood.
 (MDR MDR,
n See multidrug resistance.

MDR,
n the abbreviation for minimum daily requirement, specifically the Minimum Daily Requirements for Specific Nutrients compiled by the United States Food and Drug Administration.
) according to according to
prep.
1. As stated or indicated by; on the authority of: according to historians.

2. In keeping with: according to instructions.

3.
 ASTM ASTM
abbr.
American Society for Testing and Materials
 D 5289. Cure temperature for sample preparation is 160[degrees]C unless otherwise noted. Reversion was calculated as the difference in torque between the highest initial recorded value ([M.sub.H]) and that at 60 minutes ([M.sub.60]). The individual calculated [t.sub.90] times (optimal cure) were used for subsequent test sample preparation. In addition, reverted re·vert  
intr.v. re·vert·ed, re·vert·ing, re·verts
1. To return to a former condition, practice, subject, or belief.

2. Law To return to the former owner or to the former owner's heirs.
 samples were prepared by curing to 60 minutes. Stress-strain and tear data were acquired on a Thwing-Albert materials tester following ASTM D 412 and D 624 (Die C). The MDR was also employed to evaluate both unvulcanized and cured dynamic properties under sinusoidal sinusoidal /si·nus·oi·dal/ (si?nu-soi´dal)
1. located in a sinusoid or affecting the circulation in the region of a sinusoid.

2. shaped like or pertaining to a sine wave.
 shear shear: see strength of materials.
Shear

A straining action wherein applied forces produce a sliding or skewing type of deformation.
 conditions at frequencies and amplitudes defined later in the text. DeMattia flex fatigue was determined according to ASTM D 813 under adiabatic ad·i·a·bat·ic  
adj.
Of, relating to, or being a reversible thermodynamic process that occurs without gain or loss of heat and without a change in entropy.
 conditions starting at room temperature. Complete testing results are provided in appendices ap·pen·di·ces  
n.
A plural of appendix.
 1 and 2.

Swelling swelling /swell·ing/ (swel´ing)
1. transient abnormal enlargement of a body part or area not due to cell proliferation.

2. an eminence, or elevation.
 experiment

Samples were mixed in a prep mixer using the same formulation in table 2 with the carbon black omitted from the masterbatch. The unfilled compounds were mixed for four minutes at 60 rpm and 60[degrees]C. The MDR was used to determine optimal cure times, and vulcanizates were prepared. Swelling experiments were conducted on cylindrical cyl·in·dri·cal
adj.
Of, relating to, or having the shape of a cylinder, especially of a circular cylinder.
 samples of known weight and dimensions. Crossrink density was determined using the experimental methodology outlined by Flory and Rhener (ref. 15) and modified with equivalent terms derived from theories of rubber elasticity Rubber elasticity, also known as hyperelasticity, describes the mechanical behavior of many polymers, especially those with crosslinking. Invoking the theory of rubber elasticity, one considers a polymer chain in a crosslinked network as an entropic spring. . The Z parameter (1) Any value passed to a program by the user or by another program in order to customize the program for a particular purpose. A parameter may be anything; for example, a file name, a coordinate, a range of values, a money amount or a code of some kind.  used for the toluene/cis-poly(isoprene isoprene or 2-methyl-1,3-butadiene (ī`səprēn, by'tədī`ēn), colorless liquid organic compound. ) system was 0.37.

Results and discussion

Model formulation development

In order to compare the given anti-reversion agents, it is best to understand what formulation characteristics contribute to the reversion process. Elastomers with low degrees of unsaturation un·sat·u·rat·ed  
adj.
1. Of or relating to an organic compound, especially a fatty acid, containing one or more double or triple bonds between the carbon atoms.

2. Capable of dissolving more of a solute at a given temperature.
 provide the least amount of reversion, while reversion is promoted in unsaturated unsaturated /un·sat·u·rat·ed/ (un-sach´ur-at?ed)
1. not holding all of a solute which can be held in solution by the solvent.

2. denoting compounds in which two or more atoms are united by double or triple bonds.
 rubber containing high allylic al·lyl  
n.
The univalent, unsaturated organic radical C3H5.



[Latin allium, garlic + -yl (so called because it was first obtained from garlic).
 hydrogen content. Figure 1 correlates the extent of reversion as a function of allyric hydrogen for a series of elastomers. The formulation used was identical to table 2, substituting various polymers (ethylene-propylene-diene monomer monomer (mŏn`əmər): see polymer.
monomer

Molecule of any of a class of mostly organic compounds that can react with other molecules of the same or other compounds to form very large molecules (polymers).
, EPDM EPDM Ethylene-Propylene-Diene-Monomer
EPDM Enterprise Product Data Management
EPDM Ethylene Propylene Dimonomer (industrial/commercial piping/plumbing components)
EPDM Engineering Product Data Management
; emulsion emulsion: see colloid.
emulsion

Mixture of two or more liquids in which one is dispersed in the other as microscopic or ultramicroscopic droplets (see colloid). Emulsions are stabilized by agents (emulsifiers) that (e.g.
 styrene-butadiene rubber, SBR SBR - Spectral Band Replication ; cis-butadiene rubber, BR; cis-isoprene rubber, IR; and natural rubber, NR).

[FIGURE 1 OMITTED]

It has been suggested that, while the amount of sulfur controls the overall reaction kinetics kinetics: see dynamics.
Kinetics (classical mechanics)

That part of classical mechanics which deals with the relation between the motions of material bodies and the forces acting upon them.
, the amount and type of accelerator determines the overall length of the sulfidic linkages (refs. 16 and 17). The sulfur-to-accelerator ratio is used as a guideline guideline Medtalk A series of recommendations by a body of experts in a particular discipline. See Cancer screening guidelines, Cardiac profile guidelines, Gatekeeper guidelines, Harvard guidelines, Transfusion guidelines.  for determining the type of cure package in use and the distribution of sulfur crosslink rank (ref. 18). Table 3 provides an outline of cure types, sulfur-to-accelerator ratios and typical crosslink distributions.

The rheometer cure profiles for the listed cure packages are provided in figure 2. It is clear that as the sulfur-to-accelerator ratio decreases (CV to S-EV), reversion was reduced. In an efficient vulcanization (EV), sulfur donors are utilized and no reversion was evident. Kinetic kinetic /ki·net·ic/ (ki-net´ik) pertaining to or producing motion.

ki·net·ic
adj.
Of, relating to, or produced by motion.



kinetic

pertaining to or producing motion.
 and cure state data from these vulcanizations are provided in table 4.

[FIGURE 2 OMITTED]

Having the highest allylic hydrogen concentration, cis-1,4 poly(isoprene) (synthetic and natural rubber) disolaved the

greatest loss in crosslink density. In addition, the data indicate that reversion was most pronounced using a cure package which promotes polysulfidic crosslinks. Therefore, model formulations based on natural rubber using both CV and S-EV cure systems have been selected to best evaluate the behavior and efficiency of anti-reversion agents.

Reversion resistance

SR534 is a multifunctional acrylate ester compound that has been optimized for use in rubber compounding. In a more traditional role as coagents for peroxide cure systems, acrylate and methacrylate esters are available in a wide range of structural variation. SR534 was developed specifically to address reversion resistance in sulfur vulcanized vul·ca·nize  
tr.v. vul·ca·nized, vul·ca·niz·ing, vul·ca·niz·es
To improve the strength, resiliency, and freedom from stickiness and odor of (rubber, for example) by combining with sulfur or other additives in the presence of heat
, unsaturated rubber compounds. Figure 3 compares the reversion resistance properties of SR534 to a diacrylate (SR213, 1,4-butanediol diacrylate) and trimethacrylate (SR350, trimethylolpropane trimethacrylate) at 5 phr in the model formulation. SR534 is a blend of selected multifunctional acrylates and outperforms the diacrylate. The data demonstrate that the methacrylate was also not effective, a finding reported in earlier work (ref. 12). SR213 and SR350 appeared to limit cure ([M.sub.H]), while SR534 matched the crosslinking efficiency of the control. Reversion data are outlined in table 5. A higher torque value at [M.sub.60] compared to [M.sub.H] indicates marching modulus See modulo.  and, therefore, no reversion.

[FIGURE 3 OMITTED]

The imide-based commercially available anti-reversion agents PDM and CIMB were also evaluated in the same formulation. The reported mode of activity for CIMB is to compensate for the loss of crosslink density as a function of reversion by generating additional, non-sulfur, crosslinks that are thermally stable (refs. 10 and 14). A Diels-Alder reaction The Diels-Alder reaction is an organic chemical reaction (specifically, a cycloaddition) between a conjugated diene and a substituted alkene, commonly termed the dienophile, to form a substituted cyclohexene system.  has been proposed. PDM is a secondary accelerator also utilized for reversion resistance, but is more active and leads to the addition of non-sulfur crosslinks during the vulcanization step through a similar reaction scheme.

The use of acrylate ester products as coagents for peroxide-cured systems is a major application, and also demonstrates their ability to participate in free-radical initiated addition and grafting grafting, horticultural practice of uniting parts of two plants so that they grow as one. The scion, or cion, the part grafted onto the stock or rooted part, may be a single bud, as in budding, or a cutting that has several buds.  reactions (ref. 19). Given the chemical environment of the model sulfur-cured formulation, a crosslinking mechanism relying on radical intermediates may be unlikely. Containing acrylate ester functionality, the structure of SR534 is fundamentally different than the imide-based products. However, the ability to participate in similar crosslinking reactions has also been proposed (refs. 20-22). Figures 4 and 5 provide a comparison of these agents in both the CV and SE-V formulations, at 5 phr of additive additive

In foods, any of various chemical substances added to produce desirable effects. Additives include such substances as artificial or natural colourings and flavourings; stabilizers, emulsifiers, and thickeners; preservatives and humectants (moisture-retainers); and
 and a cure temperature of 160[degrees]C. Table 6 outlines the reversion data in these formulations at both 2 and 5 phr of additive. It is shown that both SR534 and CIMB provide similar rheological rhe·ol·o·gy  
n.
The study of the deformation and flow of matter.



rheo·log
 profiles that are distinguished by a lack of reversion. Both additives not only matched the [M.sub.H] of the control, but maintained torque with time. PDM increased [M.sub.H] and lost considerable torque during overcure.

[FIGURES 4-5 OMITTED]

As the most desirable aspects of sulfur-cured systems are attributed to the polysulfidic nature of the crosslinks, the addition of non-sulfur crosslinks during the initial vulcanization step may be undesirable. Therefore, SR534 was developed considering that an ideal anti-reversion agent would provide minimal impact to optimally cured ([t.sub.90]) properties, and primarily react to maintain crosslink density during conditions that initiate reversion. CIMB has also been promoted to exhibit this type of behavior. Its form differs from PDM by altering the attachment and sterics of the imide imide /im·ide/ (im´id) any compound containing the bivalent group, dbondNH, to which are attached only acid radicals.

im·ide
n.
 structure, favorably fa·vor·a·ble  
adj.
1. Advantageous; helpful: favorable winds.

2. Encouraging; propitious: a favorable diagnosis.

3.
 affecting the activity of the compound. Similarly, SR534 was developed by designing a structure that exhibits activity closely matching CIMB, without incorporating amine amine (əmēn`, ăm`ēn): see under amino group.
amine

Any of a class of nitrogen-containing organic compounds derived, either in principle or in practice, from ammonia (NH3).
 structures.

The same compounds were evaluated at elevated cure temperature as well. While extending cure time at 160[degrees]C provides a comparison of additive performance under overcure conditions, curing at 180[degrees]C can simulate simulate - simulation  reversion under high temperature service conditions. Table 7 outlines the reversion resistance of the additives when cured to 60 minutes at 180[degrees]C. Again, both SR534 and CIMB virtually eliminated reversion under these more demanding conditions, while PDM allowed significant reductions in measured torque over time. The cure behavior of the CIMB and SR534 at elevated temperatures and 5 phr loading was characterized char·ac·ter·ize  
tr.v. character·ized, character·iz·ing, character·iz·es
1. To describe the qualities or peculiarities of: characterized the warden as ruthless.

2.
 by a marching modulus (figure 6). Such behavior demonstrates the ability to provide adequate reversion protection under high temperature conditions.

[FIGURE 6 OMITTED]

Both SR534 and CIMB were included in an expanded study to determine the optimal loading of anti-reversion agent in the model CV formulation at 160[degrees]C. Reversion was determined for loadings between 0.5 and 5.0 phr of SR534 or CIMB. The data are presented in figure 7. The reduction of reversion as a function of loading was similar for each compound. In the given formulation, reversion is effectively eliminated at three phr. The levels of additive required in actual formulations may be significantly less, given the model formulation was developed to display a maximum amount of reversion.

[FIGURE 7 OMITTED]

Tensile properties

The physical properties of rubber compounds employing SR534, CIMB and PDM were compared with each sample cured to the individually calculated [t.sub.90] cure times. Cure temperature was 160[degrees]C. Data were normalized to the control (no anti-reversion agent) and are provided in the CV formulation at both 2 and 5 phr (figures 8 and 9, respectively). The data highlight the departure from the physical properties of the control formulation. It is clear that PDM reacts preferentially pref·er·en·tial  
adj.
1. Of, relating to, or giving advantage or preference: preferential treatment.

2.
 during the initial vulcanization step, as both 100% and 300% modulus were significantly higher than the control. The modulus values of SR534 and CIMB were also elevated in this model formulation. However, both SR534 and CIMB displayed a significant improvement over PDM in terms of modulus contribution during vulcanization. The loadings of additive used in this study were selected to provide data points both above and below that which eliminated reversion (three phr, figure 7). It is suggested that an optimized loading would typically be chosen based on a balance between reversion resistance and modulus increase. The optimal loading may be different for each additive studied.

[FIGURES 8-9 OMITTED]

Test samples of the, same compounds were intentionally in·ten·tion·al  
adj.
1. Done deliberately; intended: an intentional slight. See Synonyms at voluntary.

2. Having to do with intention.
 subjected to conditions that would lead to reversion. Overcure conditions were simulated by curing past [t.sub.90] times to 60 minutes. Following the methodology outlined above, the data collected in the reverted state were also normalized to the original control values (no additive, cured to [t.sub.90]). In order to provide perspective on how physical properties change as a function of induced reversion, the deviation DEVIATION, insurance, contracts. A voluntary departure, without necessity, or any reasonable cause, from the regular and usual course of the voyage insured.
     2.
 in normalized properties is presented. Deviation is calculated according to this equation:

Deviation = [property @ 60 minutes cure/control property @ [t.sub.90] cure] [property @ [t.sub.90] cure/control property @ [t.sub.90] cure]

By using this equation, the efficiency with which the anti-reversion compounds maintain properties as a function of heat history can be compared. The control itself was also subjected to the same treatment, offering a baseline for the relative amount of loss in properties. Figures 10 and 11 present the results in the CV and S-EV formulations at 5 phr additive. A negative deviation represents a loss in properties with cure time.

[FIGURES 10-11 OMITTED]

The data show that compounds containing PDM lost the most amount of modulus as a function of exposure to reversion conditions, followed by the control. SR534 and CIMB increased modulus. In both formulations, SR534 had the least deviation in modulus, while CIMB gained considerably. Perhaps most importantly Adv. 1. most importantly - above and beyond all other consideration; "above all, you must be independent"
above all, most especially
, the deviation in 300% modulus was the least for SR534. Following the relative magnitude of deviation in modulus is the loss of elongation elongation, in astronomy, the angular distance between two points in the sky as measured from a third point. The elongation of a planet is usually measured as the angular distance from the sun to the planet as measured from the earth.  and tear properties.

By considering the overall deviation, the efficiency with which each additive maintains physical properties can be compared. Taking the sum of the deviations for each compound (absolute values are used, as any departure from optimally cured properties would be undesirable), the relative performance can be compared. The data are presented in this manner for the CV and SE-V formulations in figures 12 and 13, respectively. SR534 and CIMB displayed similar trends in their behavior as a function of reversion. However, the net deviation from the optimally cured properties is lowest for the multi functional acrylate ester product. SR534 was superior to CIMB in maintaining physical properties when subjected to overcure conditions.

[FIGURES 12-13 OMITTED]

Interestingly, net deviations increase at higher additive loading (2-5 phr). These results are primarily driven by the tendency of these compounds to increase modulus when overcured. Again, optimization optimization

Field of applied mathematics whose principles and methods are used to solve quantitative problems in disciplines including physics, biology, engineering, and economics.
 of additive level balancing both modulus rise, and reversion resistance was not considered in this fundamental study and is best addressed in a specific formulation.

Viscoelastic properties

The viscoelastic properties of the CV compounds were also compared. After curing to [t.sub.90] in the MDR, the samples remained in the test cavity cavity /cav·i·ty/ (kav´i-te)
1. a hollow place or space, or a potential space, within the body or one of its organs.

2. in dentistry, the lesion produced by caries.
 and were subjected to various strain amplitudes at a frequency of 1 Hz and a temperature of 100[degrees]C. Actual values are provided in appendix 2. The normalized results are given in figure 14 for compounds containing 5 phr additives. The addition of anti-reversion agents resulted in decreased tangent tangent, in mathematics.

1 In geometry, the tangent to a circle or sphere is a straight line that intersects the circle or sphere in one and only one point.
 delta (1 Hz, 10% amplitude amplitude (ăm`plĭtd'), in physics, maximum displacement from a zero value or rest position. ) versus the control. A lower tangent delta value can be correlated cor·re·late  
v. cor·re·lat·ed, cor·re·lat·ing, cor·re·lates

v.tr.
1. To put or bring into causal, complementary, parallel, or reciprocal relation.

2.
 to improved compound hysteresis hysteresis (hĭs'tərē`sĭs), phenomenon in which the response of a physical system to an external influence depends not only on the present magnitude of that influence but also on the previous history of the system. . High strain shear modulus shear modulus

See under modulus of elasticity.
 (G', 1 Hz, 50% amplitude) data are also provided. PDM increases G' considerably compared to the control, while SR534 and CIMB produce values slightly below that of the control. Overall, higher loadings of anti-reversion agent produced increased G' values. The addition of SR534 produces the lowest shear modulus. SR534 is the only liquid product and may contribute to lower compound shear viscosity (cured).

[FIGURE 14 OMITTED]

Viscoelastic properties were subsequently evaluated as a function of reversion. The samples were cured for 60 minutes in the MDR and subjected to the strain sweep described previously. These results are provided in figure 15 as a deviation from optimal properties (normalized) according to the methodology outlined previously. SR534 maintains the lowest tangent delta values in the reverted state. The data suggest that not only does SR534 maintain network integrity when subjected to overcure conditions, but may also reduce the heat build-up build·up also build-up  
n.
1. The act or process of amassing or increasing: a military buildup; a buildup of tension during the strike.

2.
 associated with applications experiencing severe dynamic flex, reducing the auto-acceleration quality of reversion associated with these service conditions. Both the control and PDM compounds lost considerable shear modulus upon reversion (typically >40%), while SR534 and CIMB limited the reduction in G'. The loss in viscoelastic properties was generally reduced at higher additive loading.

[FIGURE 15 OMITTED]

Flex fatigue

SR534, CIMB and PDM compounds were also evaluated for flex fatigue resistance. The addition of non-sulfur crosslinks or crosslinks of lower sulfur rank will produce negative effects in dynamic cut growth testing. To illustrate the trend, figure 16 presents the results using the control compounds. The control series correlates cut growth with sulfur rank distribution. For this series, 100% modulus values were similar. The flex fatigue performance became progressively worse as the concentration of mono- and disulfidic crosslinks increased at the expense of polysulfidic. Crack growth rate increases EV > S-EV > CV.

[FIGURE 16 OMITTED]

Figure 17 outlines the results of fatigue testing when incorporating the anti-reversion agents in the CV compound (5 phr) and curing to [t.sub.90]. SR534 performed equivalent to the CV control formulation, while CIMB had a slightly elevated growth rate. The compound using PDM showed the highest cut growth. Interestingly, the performance of SR534 was superior despite having an initial modulus higher than the control, establishing evidence that the inclusion of an anti-reversion agent can provide benefits in dynamic flex fatigue resistance.

[FIGURE 17 OMITTED]

Test specimens of the same compounds were cured for 60 minutes and tested. The results are provided in figure 18. In the reverted state, flex fatigue performance now correlates with modulus. SR534 outperformed CIMB, and these compounds increased modulus compared to the results in figure 17. The modulus of the control and PDM was lower, the outcome of reversion. Anti-reversion agents SR534 and CIMB are not fully reacted when the compounds are optimally cured, and may help de-couple the dependence of modulus on flex fatigue performance by improving the cured network during testing. However, the vulcanizates that were intentionally overcured prior to flexing would not have this mechanism available. Therefore, modulus would again strongly influence the results. Flex testing from optimally cured samples may most accurately reflect actual conditions. By interpreting the results displayed in figures 17 and 18, the benefits of including anti-reversion agents can be realized.

[FIGURE 18 OMITTED]

Swelling experiments

Equilibrium swelling experiments are utilized to determine the crosslink density ([V.sub.x]) of vulcanizates. An unfilled (no carbon black) version of the CV model formulation was used to create compounds using both SR534 and CIMB additives (5 phr). A control compound was also included. Optimal cure times were calculated using a rheometer, and samples cured to both [t.sub.90] and 60 minutes were prepared. Crosslink densities were calculated for each vulcanizate. The results are provided in figure 19. The control loses considerable network integrity with reversion. SR534 provides crosslink density values most similar to the control at optimal cure, and maintains crosslink density when subjected to overcure conditions. CIMB appeared to partially react during vulcanization and increased crosslink density prematurely. CIMB also lost density as a function of cure residence time. Swelling experiments may best characterize the advantages possible when incorporating SR534 into a reversion-prone formulation.

[FIGURE 19 OMITTED]

Summary and conclusions

The ideal anti-reversion agent would provide reversion resistance in a manner that does not significantly alter the physical properties of the compound. Of the several strategies that result in a network capable of maintaining crosslink density under conditions that would normally lead to reversion, only those additives which compensate for the loss of network integrity at a similar rate through the addition of new, heat-stable linkages meet the above criteria. Alternately, products which establish non-polysulfidic crosslinks during vulcanization negatively affect desirable properties such as dynamic flex fatigue and tear, and lead to higher cured modulus. The activity of PDM characterizes the behavior of this type of anti-reversion additive. Compensation for the loss in performance necessitates reformulation.

SR534 is a multifunctional acrylate ester product that contains no amine groups and has been developed to minimize the effects on optimally cured properties and provide maximum protection under conditions which induce reversion. In the model formulation, SR534 demonstrated reversion resistance performance similar to CIMB in overcure and high temperature conditions. Both products reduced the impact on physical properties and flex fatigue compared to PDM when cured to [t.sub.90]. However, SR534 performed best for maintaining physical properties when subjected to overcure conditions. Dynamic properties were also improved using SR534. Swelling experiments showed that crosslink density was maintained at elevated temperatures using SR534, while both the control and CIMB lost network integrity.

The data provided suggest that SR534 is capable of forming additional, heat-stable crosslinks under conditions that would normally result in reversion. By eliminating reversion and best maintaining desirable physical properties, SR534 is an effective amine-free alternative to available anti-reversion products.
Appendix 1--physical property data

                                           CV formulation

Control   Cure time, minutes                 4.51    60.00
          Tensile strength, MPa             21.08    14.26
          Elongation, %                       580      515
          100% modulus, MPa                  1.62     1.24
          300% modulus, MPa                  8.16     6.82
          Tear strength (Die C),
            kN/m                            84.00    33.25
          Tan delta (1 Hz, 10%)             0.160    0.199
          G' (1 Hz, 50%)                   865.17   397.50
          phr                          2        2        5       5
SR534     Cure time, minutes        7.14    60.00     7.00   60.00
          Tensile strength, MPa    21.50    18.26    22.36   17.05
          Elongation, %              515      465      505     375
          100% modulus, MPa         2.31     2.51     2.69    3.34
          300% modulus, MPa        10.30    10.30    11.47   12.78
          Tear strength (Die C),
            kN/m                   75.24    33.25   72.564   38.50
CIMB      Cure time, minutes        6.07    60.00     6.50   60.00
          Tensile strength, MPa    24.39    21.46    24.84   20.74
          Elongation, %              635      460      645     430
          100% modulus, MPa         2.07     3.07     2.31    3.45
          300% modulus, MPa         8.89    12.61     8.96   13.44
          Tear strength (Die C),
            kN/m                   85.75    38.50    92.75   49.88
PDM       Cure time, minutes        6.11    60.00     6.35   60.00
          Tensile strength, MPa    23.12    17.29    22.87   19.19
          Elongation, %              490      490      450     435
          100% modulus, MPa         2.89     2.10     3.82    3.24
          300% modulus, MPa        12.33     8.89    14.47   12.30
          Tear strength (Die C),
            kN/m                   64.75    48.13    49.00   41.13

                                          SE-V formulation

Control   Cure time, minutes                   5.33   60.00
          Tensile strength, MPa               21.46   15.67
          Elongation, %                         600     590
          100% modulus, MPa                    1.52    1.52
          300% modulus, MPa                    8.03    6.06
          Tear strength (Die C),
            kN/m                             101.50   30.63
          Tan delta (1 Hz, 10%)
          G' (1 Hz, 50%)
          phr                            2        2       5        5
SR534     Cure time, minutes          5.45    60.00    6.01    60.00
          Tensile strength, MPa      25.42    23.08   25.56    22.05
          Elongation, %                545      535     580      470
          100% modulus, MPa           2.51     2.45    2.34     2.82
          300% modulus, MPa          12.06    11.09   10.96    12.23
          Tear strength (Die C),
            kN/m                   100.625   41.125   92.75   42.875
CIMB      Cure time, minutes          5.57    60.00    5.86    60.00
          Tensile strength, MPa      24.39    23.80   24.94    21.98
          Elongation, %                630      480     640      435
          100% modulus, MPa           2.03     2.93    2.24     3.45
          300% modulus, MPa           9.44    13.06    9.37    14.02
          Tear strength (Die C),
            kN/m                    118.13    49.88   97.13    44.63
PDM       Cure time, minutes          6.26    60.00    7.15    60.00
          Tensile strength, MPa      25.05    22.01   25.05    21.36
          Elongation, %                480      500     435      450
          100% modulus, MPa           3.45     2.51    4.62     3.41
          300% modulus, MPa          14.71    11.44   17.16    13.26
          Tear strength (Die C),
            kN/m                     70.88    42.88   63.00    46.38

Appendix 2--viscoelastic property data

                                              CV formulation

Control   Cure time, minutes             4.51               60.00
          Tan delta (1 Hz, 10%)         0.160               0.199
          G' (1 Hz, 50%)               865.17              397.50
          phr                           2        2          5        5
SR534     Cure time, minutes         7.14    60.00       7.00    60.00
          Tan delta (1 Hz, 10%)     0.093    0.181      0.096    0.152
          G' (1 Hz, 50%)           789.74   546.60     820.91   694.76
CIMB      Cure time, minutes         6.07    60.00       6.50    60.00
          Tan delta (1 Hz, 10%)     0.098    0.190      0.102    0.165
          G' (1 Hz, 50%)           833.06   749.75     850.11   806.36
PDM       Cure time, minutes         6.11    60.00       6.35    60.00
          Tan delta (1 Hz, 10%)     0.091    0.193      0.096    0.176
          G' (1 Hz, 50%)           958.04   513.47   1,204.48   733.84


References

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Table 1--anti-reversion agents

Chemical additive                       Code

Multifunctional acrylate ester         SR534
1,3-bis(citraconimidomethly)benzene     CIMB
N,N'-m-phenylenedimaleimide              PDM

Table 2--formulations

              Ingredient, phr                CV       S-EV         EV

Non-          Natural rubber (CV-60)      100.0      100.0      100.0
productive    Carbon black (N 330)         50.0       50.0       50.0
              Zinc oxide                    5.0        5.0        5.0
              Stearic acid                  1.5        1.5        1.5
Productive    Antioxidant (a)               1.0        1.0        1.0
              Anti-reversion agent      0, 2.0,    0, 2.0,    0, 2.0,
                                            5.0        5.0        5.0
              Sulfur                        2.5        1.2        0.2
              TBBS (b)                      0.6        1.6        2.0
              TMTD (c)                                            2.0

(a)- 2,2,4trimethyl-1,2-hydroquinoline

(b)- N-t-butylbenzothiazole-2-sutfenamide

(c)- Tetramethylthiuram disulfide

Table 3--cure type and bond
distributions

                                  CV       S-EV          EV

Sulfur-to-accelerator ratio    1-1.7    1.7-0.4    0.4-0.08
Polysulfidic %                 60-80      30-50        5-25
Mono-, disulfidic %            20-40      50-70       75-95

Table 4--vulcanization data by cure type

                           CV     S-EV       EV

1/2 (minutes)            1.42     3.22     1.83
[t.syb.90] (minutes)     4.51     5.33     4.81
Delta torque (dNm)      29.60    28.35    26.46
Reversion (dNm)         14.85     8.41        0

Table 5--reversion data for various
additives, 160[degrees]C

          Phr   [M.sub.H] (dNm)   [M.sub.60] (dNm)   Reversion (dNm)

Control    --             31.05              16.20             14.85
SR534       5             30.60              33.25              0
SR213       5             24.54              22.30              2.24
SR350       5             25.29              16.60              8.69

Table 6--reversion data for various
additives, 160[degrees]C
CV formulation, 160[degrees]C

                  [M.sub.H]    [M.sub.60]    Reversion
           Phr        (dNm)         (dNm)        (dNm)

Control     --        31.05         16.20        14.85
SR534        2        27.57         23.70         3.87
CIMB         2        29.60         26.20         3.40
PDM          2        36.03         24.40        11.63

S-EV formulation, 160[degrees]C

Control     --        29.61         21.20         8.41
SR534        2        30.04         26.10         3.94
CIMB         2        29.44         29.00         0.44
PDM          2        40.87         31.70         9.17

                  [M.sub.H]    [M.sub.60]    Reversion
           Phr        (dNm)         (dNm)        (dNm)

Control
SR534        5        30.60         33.25         0
CIMB         5        32.99         32.89         0.10
PDM          5        48.58         36.80        11.78

S-EV formulation, 160[degrees]C

Control
SR534        5        29.74         30.00         0
CIMB         5        28.54         30.68         0
PDM          5        51.96         42.40         9.56

Table 7--reversion data for various additives, 180[degrees]C

CV formulation, 180[degrees]C

                  Reversion           Reversion
           Phr        (dNm)    Phr        (dNm)

Control     --        14.30
SR534        2         2.33      5         0
CIMB         2         0         5         0
PDM          2         9.79      5         8.61

S-EV formulation, 180[degrees]C

                  Reversion           Reversion
           Phr        (dNm)    Phr        (dNm)

Control     --        12.24
SR534        2         2.89      5         0
CIMB         2         0         5         0
PDM          2         9.71      5         7.60
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