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Making musical instruments the old-fashioned way.


Four hundred years Four Hundred Years was a melodic screamo band from Richmond, VA. Although they were only together for just over two years, the band produced two full-length releases and a compilation of singles on Lovitt Records.  ago, artisans crafted violins by hand from the best spruce and maple. It took them months to carve the wood and glue each piece together without using screws or nails.

Today, as BMWs roar by and exercise nuts work out at Nautilus nautilus, in zoology
nautilus, cephalopod mollusk belonging to the sole surviving genus (Nautilus) of a subclass that flourished 200 million years ago, known as the nautiloids.
 across the street, Hans Benning and his son Brian sit inside their Studio City Music workshop and make violins exactly the same way.

"The day a computer comes in here is the day I leave," Hans Benning quips. "You couldn't pay me enough to work with a computer."

Benning is not alone. A handful of craftsmen in L.A. County makes musical instruments by hand, cutting, bending and gluing until their masterpieces sing.

The artisans certainly get more money for their finished products than they would have 400 years ago. Benning's handmade violins start at $3,500, and some cellos sell for as much as $15,000 apiece.

Meanwhile, over in Hollywood, Calicchio Trumpets sells handmade horns for about $2,000 apiece. Even more expensive, the jazz guitars Arturo Valdez makes in his Hollywood shop sell for $10,000 apiece.

Most such artisans can't make a living off selling their own instruments alone. They also repair, restore and sell instruments they didn't make.

Some are very picky pick·y  
adj. pick·i·er, pick·i·est Informal
Excessively meticulous; fussy.


picky
Adjective

[pickier, pickiest] Brit, Austral & NZ
 about the parts they use to make their musical works of art. "The best wood for the violin comes from Bosnia," Benning says. "We won't see much wood coming out of there for a long time."

But Benning doesn't have to worry. He says he has enough wood in storage to last through his son's lifetime, "and maybe enough for his kids."

The wood used to make violins has to have been cut at least 25 years ago so it is dry and "doesn't shrink on you after the violin is made," he explains.

"The wood is half your instrument," Benning says. "If you have good wood, you can make a good instrument. If you have poor wood, no matter what your skill is, you'll never make anything out of it."

Hanging against a wall of Benning's shop is a large, black horsetail horsetail, any plant of the genus Equisetum [Lat.,=horse bristle], the single surviving genus of a large group (Equisetophyta) of primitive vascular plants.  Benning says he uses for cello bows. "The best horse hair comes from Mongolia," he remarks.

But other artisans have their own preferences. Valdez, who makes flamenco, classical and jazz guitars, says he tries to use only American ingredients. One exception is the ebony he uses for fingerboards, which comes from Madagascar, he says.

Instrument-making is not a fast-paced, 1990s-style career. "If you work eight hours a day, six days a week, it takes about eight weeks to make a violin" and about six months to make a cello, Benning says.

Brian Benning Brian Benning (Born June 10, 1966 in Edmonton, Alberta) is a retired former professional hockey player who played defence in the NHL with the St. Louis Blues, Los Angeles Kings, Philadelphia Flyers, Edmonton Oilers, and Florida Panthers. , 23, is making his fourth violin ever. On one scorching scorch  
v. scorched, scorch·ing, scorch·es

v.tr.
1. To burn superficially so as to discolor or damage the texture of. See Synonyms at burn1.

2.
 June day, he sits on a chair in his workshop sculpting sculpting Cosmetic surgery The surgical reshaping of a tissue. See Deep tissue sculpting, Facial sculpting.  the violin's top with a tool that resembles a carrot peeler. It takes a couple of days to sculpt sculpt  
v. sculpt·ed, sculpt·ing, sculpts

v.tr.
1. To sculpture (an object).

2. To shape, mold, or fashion especially with artistry or precision:
 the top of the violin just right.

The violin's bottom and neck are sculpted sculpt  
v. sculpt·ed, sculpt·ing, sculpts

v.tr.
1. To sculpture (an object).

2. To shape, mold, or fashion especially with artistry or precision:
 in the same way and then, with a few more carved details added, the pieces are glued together. Applying varnish is one of the last steps. One material the Bennings use for varnish is propolis propolis (präˑ·p·l , a natural substance bees employ to plaster their hives hives (urticaria), rash consisting of blotches or localized swellings (wheals) of the skin, caused by an allergic reaction (see allergy). The swelling is caused by distention of the skin capillaries and escape of serum and white cells into the skin and tissues. .

Hans Benning says he also uses lavender oil and Venetian turpentine turpentine, yellow to brown semifluid oleoresin exuded from the sapwood of pines, firs, and other conifers. It is made up of two principal components, an essential oil and a type of resin that is called rosin. , which looks like thick honey, adding that he gets many varnish materials from a drugstore in Germany.

Benning may make violins the old-fashioned way, but at least he makes a modern instrument. Robb Stewart in Arcadia creates instruments that most people haven't heard or played in over a hundred years -- copper, brass and silver replicas of 19th century instruments.

All the Civil War-era instruments "are hot these days," he says, noting there are 15 to 20 bands around the country that play music from the Civil War era.

Stewart sells his instruments to some of these bands, as well as to "individuals fascinated with the idea of having a replica," he says.

"I figure I'll make the things nobody else wants to make," Stewart adds.

He makes cornets, alto horns, tenor horns, baritone horns, base horns, keyed bugles and, of course, ophicleides. An ophicleide ophicleide (ŏf`ĭklīd) [Gr.,=serpent with keys], brass wind musical instrument of relatively wide conical bore, largest of the keyed bugles; invented in 1817 by Jean-Hilaire Asté of Paris.  is a bassoon-shaped brass instrument brass instrument

Musical wind instrument, usually made of brass or other metal, in which the vibration of the player's lips against a cup- or funnel-shaped mouthpiece causes the initial vibration of an air column.
 with a bell pointing skyward sky·ward  
adv. & adj.
At or toward the sky.



skywards adv.
 and a mouthpiece that protrudes from the side.

Stewart says he has a "challenging" request to make a sterling silver ophicleide and isn't sure how he is going to do it.

For the other ophicleides he has made, Stewart has bought mass-produced brass bells. (Stewart cheats a little by using some machine-made parts for his instruments.) But no one makes sterling ophicleide bells, and Stewart says he doesn't have the capacity to make one.

Also the "crook," the curved tubing at the bottom of the instrument, "is hard to make in brass and will be harder in silver," he says, adding that he plans to charge more than $4,000 to the buyer of this instrument once it's finished.

Stewart, who works by himself, has made two 5-foot-4-inch-tall contrabass ophicleides in the past. A contrabass plays an octave lower than a normal bass instrument and is usually much larger. These are the two largest ophicleides in existence, he says.

Stewart says he makes 12 to 14 instruments a year, while Calicchio makes from 150 to 200. Calicchio sells horns to customers all over the world, including to horn players in South America, Japan and Europe, says owner Irma Calicchio, whose father started the business more than 60 years ago.

A horn has about 200 parts, and Calicchio makes all of them from scratch except for the springs and corks. Calicchio starts with only metal sheets or tubing.

To make the casing for the trumpet valves, for example, employee David Poplawski takes a brass tube, cuts it, makes slots in it with a machine called a "miller," drills holes in it and assembles three such tubes together by attaching them with brass "crooks", or curved tubes.

The pistons are made out of a metal called monel in a similar way. Poplawski puts slots and holes in it, fits crooks into the holes and fits the pistons inside the valves.

"We have only four people that put their hands on the horn. So we produce better-quality instruments, whereas others produce better-priced instruments," says Christopher Calicchio Weik, Irma's son and the third generation in the business.

To make a trumpet bell, one of these four people hammers a flat sheet of brass onto a rod until it becomes bell-shaped. Then it is put on a mandrel mandrel /man·drel/ (man´dril) the shaft on which a dental tool is held in the dental handpiece, for rotation by the dental engine.

man·drel or man·dril
n.
1.
, a machine with a bar-shaped rod that turns, and it is spun and hammered to take a more refined form.

This particular company thrives by selling its own handmade instruments, and nothing else, with about $250,000 in sales each year, Irma Calicchio says.
COPYRIGHT 1993 CBJ, L.P.
No portion of this article can be reproduced without the express written permission from the copyright holder.
Copyright 1993, Gale Group. All rights reserved. Gale Group is a Thomson Corporation Company.

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Title Annotation:Los Angeles County, California musical instruments industry
Author:Glover, Kara
Publication:Los Angeles Business Journal
Article Type:Industry Overview
Date:Aug 2, 1993
Words:1138
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