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Interlaboratory testing programs as a quality assurance tool for the rubber industry.


Interlaboratory tests take many forms. There are studies to validate To prove something to be sound or logical. Also to certify conformance to a standard. Contrast with "verify," which means to prove something to be correct.

For example, data entry validity checking determines whether the data make sense (numbers fall within a range, numeric data
 a test method or measurement techniques, generate precision statements, assign values to reference materials, investigate causes of systematic error/bias, assess lab performance against known values, or assess lab performance and uniformity of results through comparison with other labs' results. Interlaboratory tests can have various names, depending on their purpose - round robin, cross-check, collaborative trial, proficiency tests See aptitude tests. , etc. Tests that are used to fulfill ful·fill also ful·fil  
tr.v. ful·filled, ful·fill·ing, ful·fills also ful·fils
1. To bring into actuality; effect: fulfilled their promises.

2.
 accreditation accreditation,
n a process of formal recognition of a school or institution attesting to the required ability and performance in an area of education, training, or practice.
 or certification requirements by assessing ]lab performance are often referred to as proficiency tests. The terms round robin and interlaboratory test are used in this article to indicate an ongoing testing program that assesses lab performance through comparative statistics.

While some readers may be familiar only with proficiency tests, and assume that these interlaboratory comparisons arose to fulfill lab accreditation requirements, the truth is that numerous industries and groups have benefited from interlaboratory testing programs for years, including paper and paperboard paperboard, material similiar in shape and composition to paper, but generally thicker, stronger, and more rigid. Paper machines, e.g., Fourdrinier machines, are used to make sheets of paperboard. ; coal; containerboard con·tain·er·board  
n.
A corrugated or solid cardboard used to make containers.
; petroleum products; fasteners fasteners

In construction, connectors between structural members. Bolted connections are used when it is necessary to fasten two elements tightly together, especially to resist shear and bending, as in column and beam connections.
 and metals; color and appearance; oils and fats; plastics; cement; forensic science The application of scientific knowledge and methodology to legal problems and criminal investigations.

Sometimes called simply forensics, forensic science encompasses many different fields of science, including anthropology, biology, chemistry, engineering, genetics,
; medical labs; environmental labs, and of course, the rubber industry.

The National Bureau of Standards National Bureau of Standards: see National Institute of Standards and Technology.

National Bureau of Standards - National Institute of Standards and Technology
 (NBS (National Bureau of Standards) See NIST.

NBS - National Bureau of Standards: part of the US Department of Commerce, now NIST.
, now known as the National Institute of Standards and Technology National Institute of Standards and Technology, governmental agency within the U.S. Dept. of Commerce with the mission of "working with industry to develop and apply technology, measurements, and standards" in the national interest.  or NIST (National Institute of Standards & Technology, Washington, DC, www.nist.gov) The standards-defining agency of the U.S. government, formerly the National Bureau of Standards. It is one of three agencies that fall under the Technology Administration (www.technology. ) established the first formalized for·mal·ize  
tr.v. for·mal·ized, for·mal·iz·ing, for·mal·iz·es
1. To give a definite form or shape to.

2.
a. To make formal.

b.
, large-scale interlaboratory testing program for rubber in 1969, and issued its first report in 1970. The program initially focused on vulcanized rubber India rubber, vulcanized.
- Knight.

See also: Vulcanize
. The first testing round had 72 participants, a large number for a first-of-its-kind venture. Participation remained strong and it became clear that the NBS program was more than a research study. Responsibility for the program's operation was transferred to the private sector in the mid 1970s, and the rubber interlaboratory testing program continues today with several of the original members.

Many of the items discussed in this article could apply to a round robin conducted in any industry. And not every round robin will offer all of the features and benefits outlined. The examples, however, are drawn from a rubber interlaboratory program in order to better illustrate how the interlaboratory test can serve as a quality assurance tool for the rubber industry.

Reasons for participating

Quite simply, either a lab wants to join a round robin or it must join. Among the labs that must participate, we usually find external events requiring interlaboratory tests as part of the lab's quality assurance program - a company seeks ISO (1) See ISO speed.

(2) (International Organization for Standardization, Geneva, Switzerland, www.iso.ch) An organization that sets international standards, founded in 1946. The U.S. member body is ANSI.
 9000 or QS9000 registration; a lab seeks accreditation from A2LA A2LA American Association for Laboratory Accreditation , NVLAP NVLAP National Voluntary Laboratory Accreditation Program (US NIST)  or similar organizations; regulations in some industries may require certification of analysts/technicians. Another key outside force is a customer or potential customer who demands that its supplier demonstrate the validity of test results.

A company may voluntarily submit itself to "grading" by an outside proficiency testing proficiency test nprueba de capacitación  provider. When the first formalized round robin was established for the rubber industry, all participants were volunteers. Accreditation was just a word many people could not spell. Even today, accreditation may not be appropriate or cost effective, particularly if the lab's data are used by scientists rather than used commercially. Still, lab managers everywhere have the same need to evaluate their lab and technicians and to assure all of those visitors to the lab that everything is under control.

A less common, though equally valid, reason for joining a round robin originates in the company cross-checks that are often used to compare lab performance of multiple locations. These comparisons are needed because duplicate DUPLICATE. The double of anything.
     2. It is usually applied to agreements, letters, receipts, and the like, when two originals are made of either of them. Each copy has the same effect.
 procedures and quality manuals do not always ensure similar measurement results. These cross-checks, however, can be expensive and burdensome for a company. A formalized, independent round robin is cost effective and ensures that lab performance is verified at least several times each year.

Figures 1 and 2 are actual tensile strength tensile strength

Ratio of the maximum load a material can support without fracture when being stretched to the original area of a cross section of the material. When stresses less than the tensile strength are removed, a material completely or partially returns to its
 results over a one-year period for two different locations of the same organization performing the same test on the same materials. The individual labs may be in control, but can the same thing be said about the organization?

[Figures 1-2 ILLUSTRATION OMITTED]

Ultimately, whether by imperative or by choice, the lab is seeking an objective way to prove measurement competence.

Features of successful round robins

The foundation of an interlaboratory test is an established and accepted test method. Established implies that the method is capable of yielding reproducible re·pro·duce  
v. re·pro·duced, re·pro·duc·ing, re·pro·duc·es

v.tr.
1. To produce a counterpart, image, or copy of.

2. Biology To generate (offspring) by sexual or asexual means.
 results. It is understood that any variability between labs exceeds within-lab variability. Accepted connotes a method that is widely used and has commercial value. The majority of such test methods are published by a standards-writing organization, but there are disciplines, such as forensic sciences, where standardized standardized

pertaining to data that have been submitted to standardization procedures.


standardized morbidity rate
see morbidity rate.

standardized mortality rate
see mortality rate.
 methodology is nascent nascent /nas·cent/ (nas´ent) (na´sent)
1. being born; just coming into existence.

2. just liberated from a chemical combination, and hence more reactive because uncombined.
 or nonexistent non·ex·is·tence  
n.
1. The condition of not existing.

2. Something that does not exist.



non
, yet critical tests are performed daily. Fortunately, the rubber industry is a mature industry with a myriad of recognized test methods that are frequently reviewed.

There must exist an economic imperative to perform the test method. A company is not going to spend much time or money participating in an external round robin if the test is not mandated by regulation, specification or customer. Decreasing budgets and staffs cannot allow it. The selection of a "popular" test method for a round robin ensures the large, diverse population required to generate meaningful statistics.

The desire to conduct a particular round robin, however, is not enough. Homogeneous The same. Contrast with heterogeneous.

homogeneous - (Or "homogenous") Of uniform nature, similar in kind.

1. In the context of distributed systems, middleware makes heterogeneous systems appear as a homogeneous entity. For example see: interoperable network.
 test samples constitute the third and most difficult component. Going beyond the concept of "sameness" of the samples, the provider must seek sample material that is also neutral to the test so that one is judging the lab's measurement capabilities rather than the variability of the material. Moreover, these samples ideally should be available at a reasonable cost proportional to what participants are willing to pay for the round robin. An ongoing interlaboratory testing program must be assured of a steady supply of homogeneous samples.

The successful interlaboratory testing program will recognize that flexibility is a required element, as the industry might make significant deviations to test methods, thereby affecting results. Alterations may be unintentional or deliberate; they may be dictated dic·tate  
v. dic·tat·ed, dic·tat·ing, dic·tates

v.tr.
1. To say or read aloud to be recorded or written by another: dictate a letter.

2.
a.
 by equipment constraints CONSTRAINTS - A language for solving constraints using value inference.

["CONSTRAINTS: A Language for Expressing Almost-Hierarchical Descriptions", G.J. Sussman et al, Artif Intell 14(1):1-39 (Aug 1980)].
 or result from ambiguities in the method. And it seems to be the proclivity pro·cliv·i·ty  
n. pl. pro·cliv·i·ties
A natural propensity or inclination; predisposition. See Synonyms at predilection.



[Latin pr
 of humans to seek shortcuts See Win Shortcuts. . Why test one dumbbell Dumbbell

An investment strategy, used mainly for bonds, where holdings are heavily concentrated in both very short and long term maturities.

Notes:
This is also known as a barbell, charting on a timeline gives the appearance of a barbell or dumbbell.
 at a time when you can pull five, ten or more simultaneously? Why die out and then nick a dumbbell when you can die and nick at the same time? Carefully constructed data reporting sheets and questionnaires will allow the test provider to recognize departures from expected procedures. In the end, the test provider learns as much as the participant. Examples of how an interlaboratory test evolves follow.

Some differences in procedure impact results. For example, when a moving die rheometer rhe·om·e·ter
n.
An instrument for measuring the flow of viscous liquids, such as blood.
 (MDR MDR,
n See multidrug resistance.

MDR,
n the abbreviation for minimum daily requirement, specifically the Minimum Daily Requirements for Specific Nutrients compiled by the United States Food and Drug Administration.
) round robin was first introduced, the use of film was optional but had to be reported to be spoken of; to be mentioned, whether favorably or unfavorably.

See also: Report
 by participants. Two compounds, SBR SBR - Spectral Band Replication  and EPDM EPDM Ethylene-Propylene-Diene-Monomer
EPDM Enterprise Product Data Management
EPDM Ethylene Propylene Dimonomer (industrial/commercial piping/plumbing components)
EPDM Engineering Product Data Management
, were tested, and approximately one-half of the labs used film in accordance Accordance is Bible Study Software for Macintosh developed by OakTree Software, Inc.[]

As well as a standalone program, it is the base software packaged by Zondervan in their Bible Study suites for Macintosh.
 with their normal practice. The between-lab variability for the EPDM's torque values was always greater than expected. The provider began to distribute film to participants and requested its use by all labs for both samples. The SBR results were unaffected, but the between-lab variability for the EPDM compound dropped dramatically. Use of distributed film is now a required pan of the test.

A similar procedural difference in a different test may yield a different outcome. Although the use of film is not recommended in the Mooney viscosity interlaboratory test, participants may use film between the die and the specimen if it is part of their standard lab procedure. A subanalysis conducted during each testing round has found that for the raw rubbers tested, film use does not affect Mooney values or between-lab variability.

Sources of variability in Mooney results lay elsewhere. In the late 1980s and early 1990s, the rubber industry began to seriously question the role of mill-massing in the Mooney viscosity test. In 1990, participants in an ongoing Mooney viscosity round robin were asked a series of questions concerning their mills and mill-massing procedures. A look at just one of the questions, in this case the mill-roll opening, is illustrative il·lus·tra·tive  
adj.
Acting or serving as an illustration.



il·lustra·tive·ly adv.

Adj. 1.
: 17% of the respondents In the context of marketing research, a representative sample drawn from a larger population of people from whom information is collected and used to develop or confirm marketing strategy.  did not know their mill-roll opening; 70% reported a mill-roll opening identical to that specified in the test method; and, 13% reported an opening other than that specified in the test method. When responses to all questions were analyzed an·a·lyze  
tr.v. an·a·lyzed, an·a·lyz·ing, an·a·lyz·es
1. To examine methodically by separating into parts and studying their interrelations.

2. Chemistry To make a chemical analysis of.

3.
, the provider concluded that only 25% of participants definitely were using standard mill conditions.

Starting in 1992, the provider eliminated mill-massing of samples in three of the four testing rounds conducted during the calendar year. During the third quarter of each year for four years, participants were asked to test a polymer in both its massed and unmassed state in order to determine the effect on between-lab variability over a range of Mooney values (table 1).

Table 1 - coefficient of variation Coefficient of Variation

A measure of investment risk that defines risk as the standard deviation per unit of expected return.
 (between-lab)
Year     Material       Massed     Unmassed

1992     NBR 35-5        2.7%        2.3%
1993     NBR 33-3        3.9%        3.5%
1994     NBR 30-8        3.8%        2.0%
1995     SBR 1502        4.3%        2.5%


The within-lab variability was generally unaffected by mill-massing. Although not intended as a pure scientific study of mill-massing, the consistent results from a stable group of participants were convincing enough. In keeping with industry trends, the mill-massing portion of the test was eliminated completely in 1996. Other factors that have been examined over the years include dumbbell preparation, thickness measurements of dumbbells, time delays in hardness readings, extensometers and rheometer models.

One of the crucial aspects of a round robin - statistical techniques to determine outliers and assess performance - seems to receive minimal attention in many discussions of interlaboratory testing programs. This is surprising, because these statistical techniques are intrinsic to the test design. Robust methods (i.e., few prior assumptions required) are preferred; the provider should not impose limits on the data, such as that labs will agree within a specified range. Comparative statistics accept real world variability and establish a best value for a property/material by using the most agreed upon Adj. 1. agreed upon - constituted or contracted by stipulation or agreement; "stipulatory obligations"
stipulatory

noncontroversial, uncontroversial - not likely to arouse controversy
 value. The most sophisticated statistics are just a worthless string of numbers, however, if the labs don't understand the numbers.

Poor performance can impact a lab's status with an accreditor or a customer. An effective interlaboratory testing program will assist participants by giving them some direction for corrective actions A corrective action is a change implemented to address a weakness identified in a management system. Normally corrective actions are instigated in response to a customer complaint, abnormal levels if internal nonconformity, nonconformities identified during an internal audit or . One way to accomplish this, is through a meaningful presentation of data. Results of all participants, summary data, crucial test conditions (e.g., time, temperature), any deviations from the test method reported, and materials tested are among the many items to be included in the report. Any lab identified as an outlier outlier /out·li·er/ (out´li-er) an observation so distant from the central mass of the data that it noticeably influences results.

outlier

an extremely high or low value lying beyond the range of the bulk of the data.
 must be able to see why the values were excluded.

A new addition in round robins is a report geared to the individual lab. One such individual report is a trend chart. In June of 1996, a rubber products manufacturer and longtime long·time  
adj.
Having existed or persisted for a long time: a longtime friend; a longtime resident of Detroit.


longtime
Adjective
 participant in an interlaboratory testing program became concerned when its tensile tensile,
adj having a degree of elasticity; having the ability to be extended or stretched.
 modulus See modulo.  results were found to be slightly high relative to the other participants in the test. The test provider reviewed past results with the lab and demonstrated not only that the lab's modulus results were out-of-line with previous testing rounds, but also showed that the lab's elongation elongation, in astronomy, the angular distance between two points in the sky as measured from a third point. The elongation of a planet is usually measured as the angular distance from the sun to the planet as measured from the earth.  results relative to the other labs were becoming lower with each testing round. With this knowledge (low elongation, high modulus), the company was able to make the necessary adjustments to its equipment and reviewed testing procedures with technicians. This situation illustrated how an ongoing testing program can reveal trends in testing and convinced the provider that inclusion of trend charts with a summary report would allow a lab to turn historical data into a predictive and/or diagnostic quality assurance tool.

Actual trend charts are reproduced to illustrate how a lab can track performance over time. The stress at 100% elongation data (figure 3) and ultimate elongation data (figure 4) suggest problems within some of the individual testing rounds; these outliers would have been identified in the report corresponding to each testing round. The trend charts also indicate an inconsistency in·con·sis·ten·cy  
n. pl. in·con·sis·ten·cies
1. The state or quality of being inconsistent.

2. Something inconsistent: many inconsistencies in your proposal.
 between testing rounds that might have gone unnoticed.

[Figures 3-4 ILLUSTRATION OMITTED]

The stress at 300% elongation results (figure 5) are certainly acceptable within each testing round. Analyzing the four consecutive testing rounds together begs the question, is there a trend? If so, is there a problem? The next round will provide more answers.

[Figure 5 ILLUSTRATION OMITTED]

A regular schedule of shipments, analyses and reports for the round robin ensures that participants receive consistent feedback regarding performance and have time to take corrective action.

Limitations

Quality is the sum of the efforts made by the lab. An external testing program can never replace a lab's internal quality tools: calibration calibration /cal·i·bra·tion/ (kal?i-bra´shun) determination of the accuracy of an instrument, usually by measurement of its variation from a standard, to ascertain necessary correction factors. , SPC 1. (business) SPC - Statistical Process Control. Something to do with quality management.

2. (body) SPC - Software Productivity Centre.
3. (company) SPC - Software Publishing Corporation.
4.
, SRMs, routine maintenance of equipment, in-house cross-checks, etc. But external programs can certainly supplement the overall "audit" of the lab.

There are limitations of the round robin as a quality assurance tool. The samples distributed for testing may represent an artifact A distortion in an image or sound caused by a limitation or malfunction in the hardware or software. Artifacts may or may not be easily detectable. Under intense inspection, one might find artifacts all the time, but a few pixels out of balance or a few milliseconds of abnormal sound  rather than a product for a lab. Moreover, the range of test values may differ from the lab's usual range. Acceptable performance in a particular test cannot guarantee the same performance on a different material or in a different range. It is important to note here that some products/materials that are inherently variable cannot be used successfully in a round robin, and therefore only an artifact may be available. Moreover, the interlaboratory test results represent one moment in time. Poor performance in one test round may be cause for corrective action, but should not indict in·dict  
tr.v. in·dict·ed, in·dict·ing, in·dicts
1. To accuse of wrongdoing; charge: a book that indicts modern values.

2.
 a lab. It is the lab's performance over time, as well as its total quality assurance program, that matters.

Large group statistics ensure that judgment criteria are robust and cannot be unduly influenced by one lab. As all aspects of the interlaboratory test, such as actual test conditions, deviations and instrumentation instrumentation, in music: see orchestra and orchestration.
instrumentation

In technology, the development and use of precise measuring, analysis, and control equipment.
, however, are self-reported, the provider should exercise caution in drawing conclusions.

Benefits

How can a lab impress a customer? By going outside of its comfortable internal range and testing unknown material and then obtaining results that correlate with other labs testing the same material.

Customers and suppliers may use the term partnerships to describe their relationships, but this does not mean that internal numbers are no longer viewed suspiciously. The customer's scientists want to be reassured re·as·sure  
tr.v. re·as·sured, re·as·sur·ing, re·as·sures
1. To restore confidence to.

2. To assure again.

3. To reinsure.
 that the results coming out of the supplier are valid. A supplier with an objective means of proving his numbers - specifically participation in an independently-operated, ongoing round robin - saves time and money. It's also reasonable to expect that at some point, the lab will make an error. Labs that have experienced problems with their internal measurements may find the only way to prove that they are back in line is through participation in an external testing program.

In addition to reducing arguments between customers and suppliers, a good quality assurance tool should translate into savings in production and training costs. A consistently low or high test result, or any uncertainty regarding the accuracy of a test result, could increase manufacturing costs by requiting additional processing and/or quantities of expensive raw materials to assure meeting production specifications. A company can contain production costs by recognizing out of control results.

After being excluded as an outlier in a robber report for erratic er·rat·ic  
adj.
1. Having no fixed or regular course; wandering.

2. Lacking consistency, regularity, or uniformity: an erratic heartbeat.

3.
 tensile stress tensile stress

See under axial stress.
 results, a major building products company (and new round robin participant) examined its tensile equipment and discovered that the software had been corrupted; as a result, the software was using incorrect elongation values in the tensile modulus calculations. The lab manager informed the test provider that this problem might have gone undetected for months had he not been able to see so convincingly in the report how significantly his lab's data differed from the other participants. Tensile stress at 30t)% elongation is a critical test value for this lab, so uncovering this problem early on potentially reaped enormous savings.

A round robin gives the lab manager one more opportunity to verify that training procedures for technicians are adequate. Some managers incorporate a technician's round robin results in the performance review process. A few managers have even told the test provider that some technicians, after completing a Rubber Division educational course, are asked to test the round robin samples as a type of final exam Noun 1. final exam - an examination administered at the end of an academic term
final examination, final

exam, examination, test - a set of questions or exercises evaluating skill or knowledge; "when the test was stolen the professor had to make a new set of
.

A well-run, long-term interlaboratory testing program will ultimately provide an overview of the industry it is serving. The test method tells you how it should be done. A round robin can tell you what is being done. Even a one-time interlaboratory test can cause a stir. A research study involving tear strength (dies C, B and T) was conducted in 1995 to investigate ASTM ASTM
abbr.
American Society for Testing and Materials
 Method D624 as a proficiency test. Two compounds in the form of cured plaques plaques,
n.pl 1. brain lesions found within the vacant areas between nerve cells.
2. deposits of cholesterol in artery walls that characterize arteriosclerosis.
 were distributed; participants prepared their specimens from these plaques for testing. The die B tear strength data were the most interesting, and a breakdown of results according to according to
prep.
1. As stated or indicated by; on the authority of: according to historians.

2. In keeping with: according to instructions.

3.
 specimen preparation is presented in table 2.

Table 2
                                                      SBR/
                                                  polyisoprene

All labs combined    Grand mean                    79.65 kN/m
                     between-lab std. dev.         16.42 kN/m
                     coefficient of variation        20.6%
                     (COV)

Razor blade used     Grand mean                    75.88 kN/m
to create nick       between-lab std. dev.         10.90 kN/m
                     COV                             14.4%

Nicking die used     Grand mean                    92.12 kN/m
                     between-lab std. dev.         12,97 kN/m
                     COV                             14.1%

                                                      SBR

All labs combined    Grand mean                   39.17 kN/m
                     between-lab std. dev.        10.08 kN/m
                     coefficient of variation        25.7
                     (COV)

Razor blade used     Grand mean                   34.685 kN/m
to create nick       between-lab std. dev.        5.0925 kN/m
                     COV                             14.7%

Nicking die used     Grand mean                   49.63 kN/m
                     between-lab std. dev.        6.3175 kN/m
                     COV                             12.7%

                                                  Included/
                                                  reporting

All labs combined    Grand mean                   22 of 23 labs
                     between-lab std. dev.
                     coefficient of variation
                     (COV)

Razor blade used     Grand mean                   12 of 12 labs
to create nick       between-lab std. dev.
                     COV

Nicking die used     Grand mean                   8 of 8 labs
                     between-lab std. dev.
                     COV


The procedure used to prepare the nick in the die B specimen (razor blade ra·zor·blade also ra·zor blade  
n.
A thin sharp-edged piece of steel that can be fitted into a razor.

razor blade nhoja de afeitar

razor blade 
 or nicking die) appeared to affect tear strength results, though to what extent is not known. The between-lab variability is so high that ultimately this difference in dumbbell preparation may not be meaningful. All of the causes of interlaboratory variability in this test merit further investigation. It is duly noted that a nicking die is nonstandard non·stan·dard  
adj.
1. Varying from or not adhering to the standard: nonstandard lengths of board.

2.
 per ASTM Method D624. Why even consider that data? Because one-third of the participants in this one-time study routinely use a nicking die in spite of its prohibition prohibition, legal prevention of the manufacture, transportation, and sale of alcoholic beverages, the extreme of the regulatory liquor laws. The modern movement for prohibition had its main growth in the United States and developed largely as a result of the  by the test method. This makes the nicking die a common deviation DEVIATION, insurance, contracts. A voluntary departure, without necessity, or any reasonable cause, from the regular and usual course of the voyage insured.
     2.
, and this deviation, if shown to be a major source of between-lab variability, will impact commercial testing results.

Just as monitoring trends within a lab can offer new insight, perhaps an examination of an interlaboratory's summary data may realize an unexpected benefit. The database of information that is developed and used by a test provider to track material and lab performance may help ascertain what differences can realistically be expected commercially and by scientists. The statistics presented in tables 3-7 were generated from proficiency tests; they did not come from repeatability and reproducibility reproducibility Lab medicine  The degree of agreement among repeated measurements of a particular parameter, presented in terms of a standard deviation or coefficient of variation of the results in a set of measurements  studies. These tables are not intended to replace any existing precision statements. However, they offer a rarely seen look at real world results.

Summary

At a minimum, an interlaboratory testing program as described in this article will give assurance of measurement competence. The additional roles that the round robin plays in a lab, and the benefits which are derived from the round robin, depend upon the lab manager or quality manager. Even after 30 years, labs still seem to find new ways to incorporate interlaboratory test data into their quality program.

The most useful round robin is dynamic, reflecting changes in test methodology and improvements in lab capabilities. As the interlaboratory test evolves, more detailed information is developed from the statistics. The value and meaning of the data presented in the last section of this article are just beginning to be explored. There seems to be an unlimited supply of things to learn from an interlaboratory testing program.

Table 3 - Mooney viscosity - ASTM D1646
Material      Year     ML 1+4      Sx        Sr        SR      Inc.

SBR 1502      1997     45.194     0.642     0.306     0.710     57
SBR 1500      1998     45.493     0.773     0.274     0.820     57
             Pooled    45.344     0.711     0.290     0.767

NBR 33-5      1997     49.001     0.835     0.326     0.895     56

NBR 35-8      1997     69.200     1.086     0.426     1.165     58
NBR 35-8      1998     79.745     1.237     0.732     1.434     54
NBR 35-8      1998     79.086     1.271     0.442     1.345     55
             Pooled    76.010     1.201     0.552     1.319

Material      Year    Rep.     r        R      %CVx    %CVr    %CVR
SBR 1502      1997     60    0.866    2.009     1.4     0.7     1.6
SBR 1500      1998     62    0.775    2.321     1.7     0.6     1.8
             Pooled          0.822    2.171
NBR 33-5               57    0.923    2.533     1.7     0.7     1.8
              1997
NBR 35-8               60    1.206    3.297     1.6     0.6     1.7
NBR 35-8      1997     58    2.072    4.058     1.6     0.9     1.8
NBR 35-8      1998     58    1.251    3.806     1.6     0.6     1.7
              1998           1.561    3.734
             Pooled


Sx = Btwn.-lab. STD (Subscriber Trunk Dialing) Long distance dialing outside of the U.S. that does not require operator intervention. STD prefix codes are required and billing is based on call units, which are a fixed amount of money in the currency of that country. ; Sr = Repeatability STD; SR = Reproducibility STD; %CV = Coefficient of variation; r = 2,83 x Sr; R = 2.83 x SR; Inc. = No. of labs included; Rep, = No, of labs reporting

Table 4 - Mooney viscosity - ASTM D1646
Material    Year    ML 1+4     Sx       Sr       SR     Inc.   Rep.
Butyl       1996    46.69    0.961    0.247    0.992     58     60
            1997    47.53    0.817    0.406    0.911     54     59
            1997    47.33    0.728    0.271    0.776     56     57
            1997    47.04    0.883    0.392    0.965     58     60
            1997    47.38    0.745    0.309    0.806     57     60
            1998    45.35    1.034    0.263    1.067     54     58
            1998    45.11    0.637    0.289    0.699     57     62
            1998    45.14    0.763    0.342    0.835     55     58
           Pooled   46.45    0.830    0.320    0.890

                    ML 1+8

            1996    44.76    0.880    0.210    0.905     57     62
            1997    45.61    0.951    0.361    1.017     56     58
            1997    45.30    0.869    0.228    0.898     57     58
            1997    45.06    0.947    0.322    1.000     61     61
            1997    45.40    0.776    0.231    0.809     59     61
            1998    43.33    1.091    0.253    1.120     55     58
            1998    43.27    0.784    0.187    0.806     54     61
            1998    43.28    0.932    0.239    0.962     54     57
           Pooled   44.50    0.909    0.260    0.945

Material    Year      r        R       %CVx     %CVr     %CVR
Butyl       1996    0.699    2.807     2.1      0.5      2.1
            1997    1.149    2.578     1.7      0.9      1.9
            1997    0.767    2.196     1.5      0.6      1.6
            1997    1.109    2.731     1.9      0.8      2.1
            1997    0.874    2.281     1.6      0.7      1.7
            1998    0.744    3.020     2.3      0.6      2.4
            1998    0.818    1.978     1.4      0.6      1.5
            1998    0.968    2.363     1.7      0.8      1.9
           Pooled   0.905    2.516

            1996    0.594    2.561     2.0      0.5      2.0
            1997    1.022    2.878     2.1      0.8      2.2
            1997    0.645    2.541     1.9      0.5      2.0
            1997    0.911    2.830     2.1      0.7      2.2
            1997    0.654    2.289     1.7      0.5      1.8
            1998    0.716    3.170     2.5      0.6      2.6
            1998    0.529    2.281     1.8      0.4      1.9
            1998    0.676    2.722     2.2      0.6      2.2
           Pooled   0.735    2.674


Sx = Btwn.-lab. STD; Sr = Repeatability STD; SR = Reproducibility STD; %CV = Coefficient of variation; r = 2.83 x Sr; R = 2.83 x SR; Inc. = No. of labs included; Rep. = No. of labs reporting

Table 5 - oscillating os·cil·late  
intr.v. os·cil·lat·ed, os·cil·lat·ing, os·cil·lates
1. To swing back and forth with a steady, uninterrupted rhythm.

2.
 disk cure meter - ASTM D2084 - 160 [degrees], C, [+ or -] are T'90 (min.)
Material    Year    Average     Sx       Sr       SR    Inc.   Rep.
SBR         1997    13.486    0.765    0.182    0.786    50     58
            1997    13.519    0.796    0.183    0.817    50     58
            1998    14.192    0.852    0.369    0.927    56     59
            1998    14.034    0.801    0.315    0.859    53     57
            1998    13.803    0.970    0.394    1.045    52     52
           Pooled   13.807    0.840    0.302    0.892

EPDM        1998    14.398    0.822    0.468    0.944    56     59
            1998    13.900    0.877    0.450    0.984    53     57
            1998    12.931    0.879    0.680    1.107    52     52
           Pooled   13.743    0.860    0.543    1.014

Material    Year      r        R       %CVx    %CVr      %CVR
SBR         1997    0.515    2.224     5.67     1.3      5.8
            1997    0.518    2.312     5.89     1.4      6.0
            1998    1.044    2.623     6.00     2.6      6.5
            1998    0.891    2.431     5.71     2.2      6.1
            1998    1.115    2.957     7.03     2.9      7.6
           Pooled   0.856    2.523

EPDM        1998    1.324    2.672     5.71     3.3      6.6
            1998    1.274    2.785     6.31     3.2      7.1
            1998    1.924    3.133     6.80     5.3      8.6
           Pooled   1.536    2.870


Sx = Btwn.-lab. STD; Sr = Repeatability STD; SR = Reproducibility STD; %CV = Coefficient of variation; r = 2.83 x Sr; R = 2.83 x SR; Inc. = No. of labs included; Rep. = No. of labs reporting

Table 6 - oscillating disk cure meter - ASTM D2084 - 160 [degrees] C, [+ or -] 1 [degrees] arc minimum torque (dN.m)
Material    Year    Average     Sx       Sr       SR    Inc.   Rep.
SBR         1997     3.665    0.369    0.261    0.451    49     58
            1997     3.671    0.368    0.208    0.421    49     58
            1998     3.665    0.491    0.140    0.511    54     58
            1998     3.551    0.426    0.162    0.454    50     57
            1998     3.893    0.555    0.169    0.580    52     52
           Pooled    3.689    0.448    0.193    0.487

EPDM        1998     8.776    0.999    0.191    1.016    54     58
            1998     9.520    0.978    0.237    1.007    50     57
            1998    10.675    1.245    0.249    1.269    52     52
           Pooled    9.657    1.081    0.227    1.104

Material    Year      r        R      %CVx    %CVr    %CVR
SBR         1997    0.739    1.276    10.08    7.1    12.3
            1997    0.588    1.193    10.03    5.7    11.5
            1998    0.396    1.445    13.41    3.8    13.9
            1998    0.457    1.285    11.99    4.6    12.8
            1998    0.480    1.640    14.25    4.4    14.9
           Pooled   0.546    1.377

EPDM        1998    0.540    2.875    11.38    2.2    11.6
            1998    0.671    2.849    10.28    2.5    10.6
            1998    0.703    3.591    11.66    2.3    11.9
           Pooled   0.642    3.124


Sx = Btwn.-lab. STD; Sr = Repeatability STD; SR = Reproducibility STD; %CV = Coefficient of variation r = 2.83 x Sr; R = 2.83 x SR; Inc. = No. of labs included; Rep. = No. of labs reporting

Table 7 - oscillating disk cure meter - ASTM D2084 - 160 [degrees] C, [+ or -] 1 [degrees] arc maximum torque (dN.m)
Material    Year    Average     Sx       Sr       SR    Inc.   Rep.
SBR         1997    25.213    1.419    0.295    1.448    52     58
            1997    25.309    1.398    0.221    1.415    52     58
            1998    24.449    1.390    0.260    1.413    54     58
            1998    24.816    1.323    0.262    1.348    54     57
            1998    25.249    1.308    0.290    1.340    52     52
           Pooled   25.007    1.368    0.267    1.394

EPDM        1998    36.30     2.40     1.04     2.60     54     58
            1998    36.54     2.36     1.08     2.59     54     57
            1998    37.19     2.41     1.37     2.76     52     52
           Pooled   36.68     2.39     1.17     2.65

Material    Year      r        R       %CVx     %CVr     %CVR
SBR         1997    0.835    4.099     5.63     1.2      5.7
            1997    0.627    4.003     5.52     0.9      5.6
            1998    0.735    4.000     5.68     1.1      5.8
            1998    0.742    3.815     5.33     1.1      5.4
            1998    0.822    3.792     5.18     1.2      5.3
           Pooled   0.756    3.944

EPDM        1998    2.942    7.354     6.60     2.8      7.2
            1998    3.070    7.322     6.46     3.0      7.1
            1998    3.869    7.802     6.47     3.7      7.4
           Pooled   3.319    7.500


Sx = Btwn.-lab. STD; Sr = Repeatability STD; SR = Reproducibility STD; %CV = Coefficient of variation; r = 2.83 x Sr; R = 2.83 x SR; Inc. = No. of labs included; Rep. = No. of labs reporting
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Comment:Interlaboratory testing programs as a quality assurance tool for the rubber industry.
Author:Leete, Janine L.
Publication:Rubber World
Geographic Code:1USA
Date:Jan 1, 2000
Words:4847
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