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Lead-Free Manufacturing

"Transitioning to Lead(Pb)-Free Manufacturing with Toshiba Semiconductor Products"

Author: Toshiba America Electronic Components, leadfree.toshiba.com.

Abstract: Describes Toshiba's manufacturing procedures for Pb-free manufacturing. Presents information on the transition initiative, along with technical information on Toshiba's lead-free products, transition schedule and inventory management procedures. Covers considerations for backward and forward Adv. 1. backward and forward - moving from one place to another and back again; "he traveled back and forth between Los Angeles and New York"; "the treetops whipped to and fro in a frightening manner"; "the old man just sat on the porch and rocked back and forth all  compatibility, mounting temperatures, heat resistance for reflow soldering Reflow soldering is the most common means to attach a surface mounted component to a circuit board, and typically consists of applying solder paste, positioning the devices, and reflowing the solder in a conveyorized oven. , whisker evaluation, solderability and joint reliability. (White paper)

PCB PCB: see polychlorinated biphenyl.
PCB
 in full polychlorinated biphenyl

Any of a class of highly stable organic compounds prepared by the reaction of chlorine with biphenyl, a two-ring compound.
 Finishes

"Study and Recommendations into Using Lead-Free PCB Finishes at Manufacturing In-Circuit Test Stage"

Author: Jon O'Connell, home.agilent.com/upload/cmc_upload/All/5989-1558EN.pdf

Abstract: How will the pursuit of a lead-free PCB affect ICT (1) (Information and Communications Technology) An umbrella term for the information technology field. See IT.

(2) (International Computers and Tabulators) See ICL.

1. (testing) ICT - In Circuit Test.
? This report details effects seen at ICT and the need to respond and understand these changes. It addresses lead-free PCB finish issues at the ICT stage and shows that successful testing of lead-free finishes also relies on a positive contribution from the PCB build process. (White paper)

Process Control

"AOI AOI Area Of Interest
AOI Automated Optical Inspection
AOI Art of Illusion (3D modeling software)
AOI Associated Oregon Industries
AOI Angle Of Incidence
AOI Age of Innocence (David Hamilton book, also a band) 
 Process Improvement"

Author: Jeff Danner, jeff_danner@jabil.com.

Abstract: Addresses the need for a statistical approach to validating val·i·date  
tr.v. val·i·dat·ed, val·i·dat·ing, val·i·dates
1. To declare or make legally valid.

2. To mark with an indication of official sanction.

3.
 and optimizing an automated optical inspection Automated Optical Inspection (AOI) is an automated visual inspection of PCB(or LCD,transistor manufacture) where a camera autonomously scans the device under test for both catastrophic failure (eg. missing component) and quality defects (eg.  process. The majority of the AOI process improvement effort will consist of identifying the optimal imaging and analysis criteria for each inspection requirement. However, changes made to the manufacturing process to make the assembly more compatible with current AOI technology would also be considered. This paper proposes statistical methodologies and metrics metrics Managed care A popular term for standards by which the quality of a product, service, or outcome of a particular form of Pt management is evaluated. See TQM.  that could be applied to an AOI process or to individual AOI algorithms. The objective of implementing such methods is to reduce the levels of incorrect component condition verdicts made by the AOI process. The metrics outlined can be used to 1) provide a baseline of the current inspection process to track AOI improvements; 2) determine the nature of the AOI problem caused by the measured variation; and 3) predict levels of AOI accuracy based on measurement distributions. (SMTAI, September 2004)

"Integration of QFD QFD Quality Function Deployment
QFD Quantum Fluid Dynamics
QFD Quality Functional Development
QFD Quincy Fire Department (Massachusetts) 
 and DoE Methodologies for New Product Introduction in the Electronics Manufacturing This article presents a typical manufacturing process of an electronic assembly. Component manufacturing
Components such as resistors, capacitors and integrated circuits are generally made by specialized contractors.
 Arena"

Author: Kaustubh Nagarkar and Dr. K. Srihari, State University of New York--Binghamton, nkautubh@hotmail.com.

Abstract: Manufacturers follow various strategies to identify customer requirements and to correctly translate them to define product- or service-related features. The techniques to include these features are then researched and, finally, new or modified designs and related production processes are introduced. This paper focuses on the role of two concepts for product and process development: quality function deployment Quality function deployment or "QFD" is a flexible and comprehensive decision making technique used in product or service development, brand marketing, and product management.  and design of experiments. The two philosophies are often used independently to achieve specific targets within various domains of interest. QFD is used to systematically identify and define key technical targets starting from the knowledge of the overall customer requirements/complaints. DoE is used to identify the effect of multiple factors on a specific product characteristic. Results are often used to find the best values of a combination of the different factors that affect the product characteristic. This paper presents a strategy of interfacing the two tools of QFD and DoE to:

* Quickly and accurately identify the key technical targets based on the requirements of the customers.

* Identify the factors in the design and manufacturing domains that are related to the technical targets.

* Translate the technical targets into actual production specifications. (SMTAI, September 2004)

Soldering soldering

Process that uses metal alloys with low melting points to join metallic surfaces without melting them. Tin-lead solders, once widely used in the electrical and plumbing industries, are now replaced by lead-free alloys.
 

"Selective Soldering--An Overview of the Process, the Equipment and the Associated Board Design Requirements"

Author: Gary Dick

Abstract: This report concerns the process of selective soldering Selective soldering is the process of soldering only through-hole electronic components onto a printed circuit board that has surface mount components on the under-side. This is usually done because the surface mounted component is not glued into place, instead solder paste is used  and the evaluation of related equipment. The evaluation was driven by a) the need to replace current (poorly performing) selective soldering processes and b) assembly designs that necessitated a unique method of processing. The evaluation included traveling to five manufacturers to review equipment and process test cards. Actual soldering results were key in the evaluation, as were cycle time, tooling requirements and operator intervention. One machine exhibited the preferred combination of features and performance. Limitations and requirements of the chosen piece of equipment are reviewed and discussed in conjunction with card design recommendations. (SMTAI, September 2004)
COPYRIGHT 2005 UP Media Group, Inc.
No portion of this article can be reproduced without the express written permission from the copyright holder.
Copyright 2005, Gale Group. All rights reserved. Gale Group is a Thomson Corporation Company.

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Article Details
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Title Annotation:Technical Abstracts
Publication:Circuits Assembly
Date:Mar 1, 2005
Words:660
Previous Article:Metal matrix composite.(Product SPOTLIGHT)
Next Article:Picking apart assumptions.(Caveat Lector)



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