Impact of halobutyl rubber innerliners on tire performance.The innerliner is a thin layer of rubber laminated to the inside of a tubeless tire. Its primary function is vapor retention and it is formulated to provide impermeability im·per·me·a·ble adj. Impossible to permeate: an impermeable membrane; an impermeable border. im·per to gases, flex fatigue resistance, aging resistance and adhesion to the carcass carcass, carcase 1. the body of an animal killed for meat. The head, the legs below the knees and hocks, the tail, the skin and most of the viscera are removed. The kidneys are left in and in most instances the body is split down the middle through the sternum and the vertebral compound. The tire is built with the innerliner applied to the building drum as a flat rubber sheet (ref. 1), but as the green tire composite is expanded during the shaping and curing processes, the carcass cords can be pushed into the innerliner compound. This is called cord penetration (figure 1). [FIGURE 1 OMITTED] The diffusion of gases through the polymer is the most significant variable. It has been shown that of the elastomers studied, butyl rubber butyl rubber: see rubber. has the lowest permeability coefficient (ref. 2) (figure 2). The tire innerliner is most commonly formulated with halobutyl rubber Halobutyl rubber is mainly used for tire inner liner compounds, because of its low air permeability. Bromobutyl is superior to Chlorobutyl, but is more expensive. The halogen radical permits the rubber to bond to the other elastomers in the carcass compound in order to provide good air and moisture impermeability, adhesion to carcass compounds, flex-fatigue resistance and durability (ref. 3). The relative impermeability of elastomers to air and moisture is reported in table 1 (ref. 4). [FIGURE 2 OMITTED] Butyl rubber (refs. 5-12) (IIR IIR - Infinite Impulse Response ) is the copolymer copolymer: see polymer. of isobutylene Noun 1. isobutylene - used also in making gasoline components butene, butylene - any of three isomeric hydrocarbons C4H8; all used in making synthetic rubbers butyl - a hydrocarbon radical (C4H9) and about 2% of isoprene isoprene or 2-methyl-1,3-butadiene (ī`səprēn, by 'tədī`ēn), colorless liquid organic compound. .[MATHEMATICAL EXPRESSION A group of characters or symbols representing a quantity or an operation. See arithmetic expression. NOT REPRODUCIBLE IN ASCII ASCII or American Standard Code for Information Interchange, a set of codes used to represent letters, numbers, a few symbols, and control characters. Originally designed for teletype operations, it has found wide application in computers. ] IIR has excellent impermeability for air barrier and good flex fatigue properties. These properties result from low levels of unsaturation un·sat·u·rat·ed adj. 1. Of or relating to an organic compound, especially a fatty acid, containing one or more double or triple bonds between the carbon atoms. 2. Capable of dissolving more of a solute at a given temperature. in between the long polyisobutylene chain segments. Tire innertubes were the first major use of butyl rubber. The development of halogenated halogenated pertaining to a substance to which a halogen is added. halogenated salicylanilides see rafoxanide, clioxanide. butyl rubbers greatly extended the usefulness of butyl rubbers by providing a polymer with faster curing rates and increased polarity (1) The direction of charged particles, which may determine the binary status of a bit. (2) In micrographics, the change in the light to dark relationship of an image when copies are made. . This enabled co-vulcanization with general-purpose elastomers used in tire compounds such as NR, SBR SBR - Spectral Band Replication and BR. The enhanced cure properties of halobutyl rubbers do not affect the desirable impermeability and fatigue properties, thus permitting development of tubeless tires Tubeless tires are pneumatic tires that do not require a separate butyl rubber inner tube. Traditional designs of pneumatic tires required a separate inner tube which could fail for a number of reasons, such as: incorrect tire fitment, or friction between the tire wall and in which the innerliner compound is chemically bonded to the carcass ply (mathematics, data) ply - 1. Of a node in a tree, the number of branches between that node and the root. 2. Of a tree, the maximum ply of any of its nodes. . The impermeability ofpolyisobutylene is thought to be the result of the close packing of the geminal-dimethyl side groups along the polymer backbone, which also results in slow movement of the chains (ref. 13). As an example, three repeat units repeat units see repeat dna. of cis-polyisoprene totaling 15 carbon atoms Noun 1. carbon atom - an atom of carbon atom - (physics and chemistry) the smallest component of an element having the chemical properties of the element occupy more space than do four repeat units of polyisobutylene that contain 16 carbon atoms (figure 3). This is a result of the [sp.sup.3] hybridization hybridization /hy·brid·iza·tion/ (hi?brid-i-za´shun) 1. crossbreeding; the act or process of producing hybrids. 2. molecular hybridization 3. of each carbon atom in polyisobutylene affording a tetrahedral tet·ra·he·dral adj. 1. Of or relating to a tetrahedron. 2. Having four faces. tet arrangement of the chain, compared to the planar A technique developed by Fairchild Instruments that creates transistor sublayers by forcing chemicals under pressure into exposed areas. Planar superseded the mesa process and was a major step toward creating the chip. arrangement of the backbone due to the [sp.sup.2] hybridized carbon atoms in the carbon-carbon double bond of each segment in polyisoprene. [FIGURE 3 OMITTED] Bromobutyl rubber is used extensively in innerliner formulations for several reasons (refs. 14-25). They are: * Superior adhesion and balance of properties; * increasing use of ultra-low profile, speed rated tires having higher surface area to air volume ratios; * requirement for lighter tires to reduce rolling resistance Rolling resistance, sometimes called rolling friction or rolling drag, is the resistance that occurs when an object such as a ball or tire rolls. It is caused by the deformation of the wheel or tire or the deformation of the ground. and improve vehicle fuel economy; * use of high-pressure space-saver spare tires requiring a more impermeable impermeable /im·per·me·a·ble/ (-per´me-ah-b'l) not permitting passage, as of fluid. im·per·me·a·ble adj. Impossible to permeate; not permitting passage. innerliner; * better flex-cracking resistance after aging; and * bromobutyl innerliners, at half the gauge, are cheaper in material costs. We present results of the effect that the bromobutyl rubber content in the innerliner formulation has upon tire performance. Innerliners with 100 phr BIIR BIIR Baylor Institute for Immunology Research (Dallas, Texas) BIIR Basic Imagery Interpretation Report BIIR Brominated Isobutylene-Isoprene Rubber and 80/20 and 60/40 blends of BIIR/NR were studied in the laboratory and in radial passenger tires. No changes were made to the tire materials or construction except for the changes in the polymer ratios in the innerliner compound. Experimental Innerliner compounds The bromobutyl rubber used was BIIR 2222. Natural rubber used was SMR (Specialized Mobile Radio) The communications services used by police, ambulances, taxicabs, trucks and other delivery vehicles. Throughout the U.S., approximately 3,000 independent operators are licensed by the FCC to offer this service, which provides always-on 20. All other ingredients were commercial materials. Formulations are shown in table 2. Compounds were mixed in a factory using a conventional two-step mixing sequence in internal mixers equipped with tangential tan·gen·tial also tan·gen·tal adj. 1. Of, relating to, or moving along or in the direction of a tangent. 2. Merely touching or slightly connected. 3. rotors. Masterbatch mixing was completed using a GK400 mixer followed by sheeting out on an extruder with roller die. Finalization was completed in a GKI GKI General Kinetics Incorporated GKI Gabriel Knight I (computer game) GKI Global Knowledge Infrastructure 60 mixer and stocks sheeted out on a two-roll mill. A cold-feed pin extruder was used to profile each innerliner compound. When possible, ASTM ASTM abbr. American Society for Testing and Materials tests (or slightly modified) were used to determine the cure and cured compound physical properties; table 3 is a summary. Cure properties were measured using a MDR MDR, n See multidrug resistance. MDR, n the abbreviation for minimum daily requirement, specifically the Minimum Daily Requirements for Specific Nutrients compiled by the United States Food and Drug Administration. 2000 (0.5[degrees] arc) at 160[degrees]C. Test specimens were cured at 160[degrees]C for a time corresponding to Tc90+2 minutes for mold lag. Stress/strain properties were measured at room temperature using an Instron 4202. Hardness was measured at room temperature using a Zwick Duromatic. Aged hardness and aged stress/strain properties were measured at room temperature after heating the specimen in a circulating air oven for 72 hours at 125[degrees]C. Oxygen transmission was measured using a Mocon OxTran Model 2/61 operating under the principle of dynamic measurement of oxygen transport through a thin film (ref. 26). The method is to clamp a flat rubber sample into diffusion cells, which are then purged of residual oxygen using a high purity nitrogen carrier gas. The nitrogen gas is routed to a sensor until a stable zero value is established. Pure oxygen or air is then introduced into the outside of the chamber of the diffusion cells. The oxygen diffusing through the sample to the inside chamber is conveyed to a sensor which measures the oxygen diffusion rate. Tires P205/60 HR15 passenger tires were built using automatic building machines. H-rated tires were used in order to test the effect that changes in the bromobutyl rubber content in the innerliner compound have upon tire performance, since no weaknesses are present in the tire construction. Cured innerliner thicknesses averaged 1.0 ram. Previously, we reported on similar results obtained for P205/60 SR15 passenger tires (ref. 27). Inflation pressure retention (IPR IPR Intellectual Property Rights IPR Inprocess/Inprogress Review IPR Industrial Property Rights IPR Institute for Policy Research (Northwestern University and University of Cincinnati) IPR Institute of Public Relations ) was tested in accordance to ASTM F-1112 by mounting the tires on standard rims and inflating to 240 kPa. A T-adapter connected to the valve allowed a calibrated cal·i·brate tr.v. cal·i·brat·ed, cal·i·brat·ing, cal·i·brates 1. To check, adjust, or determine by comparison with a standard (the graduations of a quantitative measuring instrument): gauge to be connected to one side and inflation air to be added through the other. The tires were checked for leaks, conditioned for 48 hours at 21 [degrees]C and again checked for leaks. The inflation pressure was then recorded over a three month time frame. The IPR is reported as the inflation pressure loss per month. The intracarcass pressure (ICP (1) (Internet Cache Protocol) A protocol used by one proxy server to query another for a cached Web page without having to go to the Internet to retrieve it. See CARP and proxy server. ) is measured on tires mounted on standard rims and inflated to 240 kPa. The tires are connected to a constant inflation pressure system, which uses a calibrated gauge to maintain the inflation at 240 kPa. Typically, five calibrated gauges with hypodermic needles hypodermic needle n. 1. A hollow needle used with a hypodermic syringe. 2. A hypodermic syringe including the needle. are then inserted into the tire with the tip of the needle set on the carcass cord. The readings are taken until the pressure at the cord interface equilibrates, normally two months. The ICP is reported as the average of the readings. A tire durability test called a tread separation test was run by mounting the tires on reinforced steel rims of standard size. The tires are inflated to 240 kPa using a 50/50 [O.sub.2]/[N.sub.2] mixture and loaded on the test machine. The tires are run against a 28.5 cm wheel running at 80 kin/hr, in a room at 21[degrees]C. The load is set using the 100% load for 207 kPa inflation (ref. 28), which normally gives a deflection deflection /de·flec·tion/ (de-flek´shun) deviation or movement from a straight line or given course, such as from the baseline in electrocardiography. de·flec·tion n. 1. of 30% to 35%. The tire is run for one hour at 50% load, followed by one hour at 100% load. The inflation pressure is recorded, and the pressure is adjusted to this level daily for the test duration. Tires are tested until failure. A second tire durability test was run according to according to prep. 1. As stated or indicated by; on the authority of: according to historians. 2. In keeping with: according to instructions. 3. a modified FMVSS FMVSS Federal Motor Vehicle Safety Standard FMVSS Federal Motor Vehicle Safety Standards 139 endurance test endurance test n → prueba de resistencia endurance test n → test m d'endurance endurance test endurance n procedure by mounting the tires on reinforced steel rims of standard size. The tires are inflated to 180 kPa using air and loaded on the All Well Tire Testing Machine testing machine Machine used in materials science to determine the properties of a material. Machines have been devised to measure tensile strength, strength in compression, shear, and bending (see strength of materials), ductility, hardness, impact strength ( Model AW-TT-2A-M A-M Alternating Maximization (algorithm) 4. The tires are run against a 1.707 m wheel running at 120 km/hr, in a room at 38[degrees]C. The tire is run for four hours at 85% of the load rating on the tire sidewall side·wall n. 1. A wall that forms the side of something. 2. A side surface of an automobile tire, between the edge of the tread and the wheel rim. Noun 1. , followed by six hours at 90% load, and followed by 24 hours at 100% load. Tires are inspected visually for failures; then the test was modified by continuing to run the tire until failure. Tires were inspected, and failures determined after dissection dissection /dis·sec·tion/ (di-sek´shun) 1. the act of dissecting. 2. a part or whole of an organism prepared by dissecting. . Results and discussion Compound properties Cure and cured physical properties are summarized in table 4. Use of increasing amounts of natural rubber in place of the bromobutyl rubber in the model tire innerliner compounds decreased compound Mooney viscosity values and Mooney scorch times, and increased compound t90 cure times. Cured compound hardness and tensile properties for the three compounds were similar to one another, except for energy to break values, which were reduced upon substitution of natural rubber for bromobutyl rubber. Aged tensile properties were adversely changed upon removal of bromobutyl rubber from the innerliner formulation. Modulus values at 100%, 200% and 300% elongation elongation, in astronomy, the angular distance between two points in the sky as measured from a third point. The elongation of a planet is usually measured as the angular distance from the sun to the planet as measured from the earth. all increased upon aging in an air oven for all three compounds; figure 4 is an example. No statistical trends are observed. Tensile strength tensile strength Ratio of the maximum load a material can support without fracture when being stretched to the original area of a cross section of the material. When stresses less than the tensile strength are removed, a material completely or partially returns to its , elongation at break and energy to break values all decreased for all three compounds upon being aged in an air oven. Graphs of the relative property changes normalized to the respective original values are shown in figures 5-7. Linear decreases in the percentage of retained property were observed as a function of increasing natural rubber substitution for bromobutyl rubber: Tensile strength ([R.sup.2] = 0.9826), elongation at break ([R.sup.2] = 0.9972) and energy to break ([R.sup.2] = 0.974). Trends are all statistically significant, thus indicating the age resistant benefits of using 100 phr of bromobutyl rubber in the innerliner compound. Fatigue to failure values decreased upon increasing natural rubber content (table 4). Air permeability increased linearly ([R.sup.2] = 0.9907) with increasing natural rubber content in the innerliner compound (figure 8). The 100 phr bromobutyl rubber compound had the lowest permeability, which is desirable. Essentially identical results were observed for aged air permeability (table 4). Tire properties Tire inflation pressure retention (IPR), intracarcass pressure (ICP) and durability testing were determined in duplicate for identical tire sets made with the three different innerliner formulations: 100 phr BIIR, 80/20 BIIR/NR and 60/40 BIIR/NR innerliner with all other compounding ingredients identical (table 2). Results are summarized in table 5. Tire IPR increased linearly ([R.sup.2] = 0.9995 to bromobutyl rubber content) with increasing natural rubber content in the innefliner compound (figure 9). IPR was lowest for the tire having a 100 phr bromobutyl rubber innerliner, which is a desirable tire performance property. Tire ICP increased linearly (R2 = 0.9566) with increasing natural rubber content in the innerliner compound (figure 10). ICP was lowest for the tire having a 100 phr bromobutyl rubber innerliner, which is also a desirable tire performance property. Two tire durability tests were performed including tread separation and FMVSS 139 endurance, but testing until tire failure. All tire failures were the result of belt-to-belt separations. Tires run on the small test wheel at 80 km/h. until failure showed a correlation to bromobutyl rubber content, as seen graphically in figure 11 ([R.sup.2] = 0.797). Tires run on the large test wheel at 120 km/h. until failure are shown graphically in figure 12, showing a higher correlation to bromobutyl rubber content ([R.sup.2] = 0.9121). For each road wheel tire durability test, the tire containing the 100 phr bromobutyl rubber innerliner performed best, as determined by the longest hours before failure by a belt-to-belt separation. Statistical analysis was performed using SAS (1) (SAS Institute Inc., Cary, NC, www.sas.com) A software company that specializes in data warehousing and decision support software based on the SAS System. Founded in 1976, SAS is one of the world's largest privately held software companies. See SAS System. JMP JMP Jump JMP Java Memory Profiler JMP Joint Manpower Program JMP Joint Management Plan JMP Joint Marketing Program JMP JCL Manipulation Program JMP Joint Mission Planning (US DoD) JMP Joint Military Program software, even though there are only three data points (100, 80/20 and 60/40 BIIR/NR), since each represents the mean of at least two trials. Analysis shows a very high cross-correlation of the two tire durability test results ([R.sup.2] = 0.9727). Analysis also shows a very high cross-correlation of the tire IPR and tire ICP test results to one another ([R.sup.2] = 0.9262). Independent correlations of each tire durability test result to the (1) bromobutyl rubber content in the innerliner formulation; (2) air permeability of the innerliner compound; (3) tire IPR; and (4) tire ICP show that the FMVSS 139 endurance test modified by running the tire until failure is the statistically more reliable road wheel test. Table 6 is a summary. This result is probably due to two important factors: (1) air is the fill gas specified in the FMVSS 139 endurance test versus the 50% oxygen/nitrogen gas mixture used in the tread separation test; and (2) a 1.707 meter wheel is used in the FMVSS 139 endurance test versus the much smaller 0.285 meter wheel used in the tread separation test. Summary Halobutyl rubber innerliners are the best at retaining pressure, both air and moisture, and minimize the temperature-dependence of air permeability. They are approximately an order of magnitude A change in quantity or volume as measured by the decimal point. For example, from tens to hundreds is one order of magnitude. Tens to thousands is two orders of magnitude; tens to millions is three orders of magnitude, etc. less permeable permeable /per·me·a·ble/ (per´me-ah-b'l) not impassable; pervious; permitting passage of a substance. per·me·a·ble adj. That can be permeated or penetrated, especially by liquids or gases. than other elastomers. The quality of the innerliner compound is improved by using a 100 phr bromobutyl rubber formulation, since it affords the highest percentage of retained tensile properties upon air oven aging. Statistically significant trends were observed for tensile strength, elongation at break and energy to break values. The integrity of the tire is improved significantly by using a 100 phr bromobutyl rubber formulation in the innerliner, since it minimizes inflation pressure percent loss per month, minimizes the development of intracarcass pressure which could lead to belt edge separation and adhesion failures, and maximizes tire durability as determined by measuring the hours to failure by a belt-to-belt separation on indoor road wheels. Statistical analysis of tire durability test results to the bromobutyl rubber content; air permeability of the innerliner compound; tire IPR; and tire ICP showed that the FMVSS 139 endurance test, but modified by running the tire to failure, is a statistically reliable road wheel test. Statistically significant cross correlations of FMVSS 139 endurance (to failure) are obtained with the bromobutyl rubber content in the innerliner formulation, and the inflation pressure retention of the tire. References (1.) R.S. Bhakuni, S.K. Mowdood, W.H. Waddell, I.S. Rai and D.L. Knight, "Tires" in Encyclopedia of Polymer Science Polymer science or macromolecular science is the subfield of materials science concerned with polymers, primarily synthetic polymers such as plastics. The field of polymer science includes researchers in multiple disciplines including chemistry, physics, and engineering. and Engineering, 2nd Ed., John Wiley John Wiley may refer to:
New York, Middle Atlantic state of the United States. It is bordered by Vermont, Massachusetts, Connecticut, and the Atlantic Ocean (E), New Jersey and Pennsylvania (S), Lakes Erie and Ontario and the Canadian province of , 1989, 16, p. 834. (2.) GJ. van Amerongen, "Diffusion in elastomers," Rubber Chemistry and Technology, Rubber Reviews, 37, 1,065 (1964). (3.) W.H. Waddell, R.S. Bhakuni, W.W. Barbin and P.H. Sandstrom, "Pneumatic tire Noun 1. pneumatic tire - a tire made of reinforced rubber and filled with compressed air; used on motor vehicles and bicycles etc pneumatic tyre bicycle wheel - the wheel of a bicycle compounding, " in The Vanderbilt Rubber Handbook, 13th Ed., R.E Ohm, Editor, R.T. Vanderbilt Company, Inc., Norwalk, CT, 1990, p. 596. (4.) B. Costemalle, "Tire pressure loss and intracarcass pressure modeling, " Tire Science and Technology Tire Science and Technology is a peer-reviewed, scholarly journal published by the Tire Society. The journal was founded in 1973, and published until 1977 by a committee of ASTM. , 20, 200 (1992). (5.) E.N. Kresge, R.H. Schatz and H-C. Wang, "Isobutylene Polymers" in Encyclopedia of Polymer Science and Engineering, 2nd Ed., J.I. Kroschwitz, Editor, John Wiley & Sons, New York, 1987, v. 8, p. 423. (6.) J. V. Fusco and P. Hous, "Butyl butyl /bu·tyl/ (bu´t'l) a hydrocarbon radical, C4H9. bu·tyl n. A hydrocarbon radical, C4H9. butyl a hydrocarbon radical, C4H9. and halobutyl rubbers, "in Rubber Technology, 3rd Ed., M. Morton, Editor, Van Nostrand Reinhold Company, Inc., New York, 1987, p. 284. (7.) J. V. Fusco and P. Hous, "Butyl and halobutyl rubbers, "in The Vanderbilt Rubber Handbook, 13th Ed., R. F. Ohm, Editor, R.T. Vanderbilt Company, Inc., Norwalk, CT, 1990, p. 92. (8.) E.N. Kresge and H-C. Wang, "Butyl rubber, "in Kirk-Othmer Encvclopedia of Chemical Technology, 4th Ed., M. Howe-Grant, Editor, John Wiley & Sons, New York, 1993, v. 8, p. 934. (9.) J.E. Rogers and W.H. Waddell, Rubber World, 219 (5), 24, February 1999. (10.) G.E. Jones, D.S D.S Drainage Structure (flood protection) . Tracey and A.L. Tisler, "Butyl rubber," in Rubber Technology, Compounding and Testing for Performance, J.S. Dick, Editor, Hanser, Munich, 2001, p. 173. (11.) R.N. Webb, T.D. Shaffer and A.H. Tsou, "Commercial isobutylene polymers," in Encyclopedia of Polymer Science and Technology, Online Edition, J.I. Kroschwitz, Editor, John Wiley & Sons, New York, 2003. (12.) W.H. Waddell and A.H. Tsou, "Butyl rubbers, "in Rubber Compounding." Chemistry and Applications, M.B. Rodgers, Ed., Marcel Dekker Marcel Dekker is a well-known encyclopedia publishing company with editorial boards found in New York, New York. They are part of the Taylor and Francis publishing group. Initially a textbook publisher, they went to encyclopedia publishing in the late 1990's. , Inc., New York, 2004, p. 133. (13.) D.J. Plazek and K.L. Ngai, Macromolecules Macromolecules A large molecule composed of thousands of atoms. Mentioned in: Gene Therapy macromolecules , 24, 1,222 (1991). (14.) C.W. von Hellens, "Inner liners for high performance tires, " paper 50, Rubber Division, ACS (Asynchronous Communications Server) See network access server. , Indianapolis, IN, May 10, 1984. (15.) W. Hopkins, R.H. Jones and J. Walker, "Bromobutyl and chlorobutyh A comparison of their chemistry, properties and uses, "paper 16A10 presented at IRC (Internet Relay Chat) Computer conferencing on the Internet. There are hundreds of IRC channels on numerous subjects that are hosted on IRC servers around the world. After joining a channel, your messages are broadcast to everyone listening to that channel. '85 Kyoto; International Rubber Conference Proceedings, Oct. 15-18, 1985, p. 205. (16.) J. V. Fusco and D. G. Young, "Isobutylene-based polymers in tires--status and future trends', "paper no. 8 presented at a meeting of the Rubber Division, ACS, Washington, D.C., October 9-12, 1990. (17.) C.L. Morehart and F.J. Ravagnani (to Bridgestone Corp.), European Patent 0 604 834A1 (Dec. 15, 1993). (18.) I. Duvdevani, L. Gursky and I.L. Gardner, "Star branched butyl--a novel butyl rubber for improved processability. II. Properties and applications, "paper no. 22 presented at a meeting of the Rubber Division, A CS, Mexico City Mexico City Spanish Ciudad de México City (pop., 2000: city, 8,605,239; 2003 metro. area est., 18,660,000), capital of Mexico. Located at an elevation of 7,350 ft (2,240 m), it is officially coterminous with the Federal District, which occupies 571 sq mi , Mexico, May 9-12, 1989. (19.) K.J. Kumbhani, J.J. Sendorek and H. Tang, J. Elastomers Plast., 24, 262 (1992). (20.) B.J. Costemalle and J. V. Fusco (to Exxon Chemical), U.S. Patent 5,386,864 (Feb. 7, 1995). (21.) PH. Sandstrom and R.B. Roennau (to The Goodyear Tire & Rubber Co.), European Patent 0 682 075 A1 (Apr. 20, 1995). (22.) S. Katsuki, K. Yamakawa, J. Watanabe and H. Kaido (to Yokohama Rubber Co.), European Patent 0 706 878 A2 (Sept. 12, 1995). (23.) B. Costemalle, J. V. Fusco and D.F. Kruse, J. Elastomers Plast., 27, 39 (1995). (24.) B. Costemalle, P Hous and K.O. McElrath, "Exxpro polymers, " paper no. G11 presented at Rubbercon '95, Gothenburg, Sweden, May 9-12, 1995. (25.) A.J. Dias, GE. Jones, D.S. Tracey and W.H. Waddell (to ExxonMobil Chemical), WO 02/48257 A2 (June 20, 2002). (26.) R.A. Pasternak, et al., J. Polym. Sci. A-2, 8, 467 (1970). (27.) D.S. Tracey and W.H. Waddell, "Innerliners and tire durability, "ITEC ITEC Instituto de Tecnologia em Informática e Informação do Estado de Alagoas ITEC International Therapy Examination Council (UK) ITEC Internet Technology ITEC Institute for Tropical Ecology and Conservation ITEC Instructional Technologies 2004, September, 2004. (28.) The Tire Guide.
Table 1 - air and moisture vapor
permeability rates for typical
inner liner compounds (at 65[degrees]C)
Innerliner compound Air Moisture
100 NR 8.3 13.3
100 SBR 6.8 11.0
60 CIIR 3.1 3.0
100 CIIR 1.0 1.0
100 BIIR 1.0 1.0
Table 2 - innerliner compound formulations
Ingredient 1 2 3
Bromobutyl rubber, 2222 100 80 60
Natural rubber, SMR 20 0 20 40
Processing aid, SP1068 4 4 4
Carbon black, N660 60 60 60
Processing aid, Struktol 40 MS 7 7 7
Processing oil, TDAE 8 8 8
Stearic acid 1 1 1
Zinc oxide 1 1 1
Sulfur 0.5 0.5 0.5
Accelerator, MBTS 1.25 1.25 1.25
Table 3 - test methods
Parameter Units
Mooney viscosity ML 1+4, 100[degrees]C, MU
Mooney scorch time ts5, 125[degrees]C, minutes
Green strength PSI
(100% modulus)
Moving die rheometer (MDR)
@ 160[degres]C, [+ or -] 0.5[degrees]arc
ml deciNewton.meter
mh dNewton.m
ts2 Minute
t50 Minute
t90 Minute
Physical properties press
cured Tc 90+2 min @ 160[degrees]C
Hardness Durometer A
Modulus 100%, 200%, 300% MPa
Tensile strength MPa
Elongation at break %
Energy to break N/mm(J)
Hot air aging, 72 hrs. @ 125[degrees]C
Hardness Durometer A
Modulus 100%, 200%, 300% MPa
Tensile strength MPa
Elongation at break
Energy to break N/mm(J)
Mocon, @ 60[degrees]C cc-mil/[m.sup.2]-day-
mmHg
Parameter Test
Mooney viscosity ASTM D 1646
Mooney scorch time ASTM D 1646
Green strength ASTM D 412
(100% modulus)
Moving die rheometer (MDR) ASTM D 2084
@ 160[degres]C, [+ or -] 0.5[degrees]arc
ml
mh
ts2
t50
t90
Physical properties press
cured Tc 90+2 min @ 160[degrees]C
Hardness ASTM D 2240
Modulus 100%, 200%, ASTM D 412 die C
Tensile strength
Elongation at break
Energy to break
Hot air aging, 72 hrs. @ 125[degrees]C ASTM D 573
Hardness
Modulus 100%, 200%, 300%
Tensile strength
Elongation at break
Energy to break
Mocon, @ 60[degrees]C See text
Table 4 - innerliner compound properties
Property 100 80/20 60/40
Mooney viscosity, 78.2 58.5 54.2
ML(1 +4) @ 100[degrees]C
Mooney scorch, ts5@135[degrees]C (min.) 7.78 6.52 6.33
Green strength
Peak load (N) 26.79 10.78 9.97
Time to 75% (min.) 7.90 6.16 6.77
MDR 2000 @ 160[degrees]C, 0.5[degrees] arc
ml (dN.m) 1.71 1.47 1.49
mh (dN.m) 4.87 5.15 6.02
ts2 (min.) 4.38 5.13 5.04
t25 (min.) 2.24 3.40 3.92
t50 (min.) 3.51 4.87 5.40
t90 (min.) 8.08 9.40 11.03
Hardness, durometer A 48.0 47.0 47.0
Aged hardness, durometer A, 72 50.0 51.0 47.0
hr. @ 125[degrees]C
Tensile
100% modulus (MPa) 1.39 1.16 1.17
200% modulus (MPa) 2.98 2.37 2.50
300% modulus (MPa) 4.69 3.90 4.16
Tensile (MPa) 10.54 10.68 12.37
Elongation at break (%) 746.9 777.6 721.3
Energy to break (N/mm) 15.95 13.39 12.47
Aged tensile, 72 hr. @ 125[degrees]C
100% modulus (MPa) 1.96 1.86 1.69
200% modulus (MPa) 4.40 3.82 3.49
300% modulus (MPa) 6.39 5.53 5.11
Tensile (MPa) 9.24 8.13 7.12
Elongation at break (%) 593.8 564.2 463.1
Energy to break (N/mm) 12.11 8.63 5.50
Fatigue to failure (cycles) 610,442 324,694 127,864
Adhesion to NR carcass 13.10 9.68 10.59
@100[degrees]C (N/mm)
Mocon oxygen transmission 0.62 0.95 1.42
@60[degrees]C
Aged Mocon @60[degrees]C, 72 0.52 0.81 1.23
hr. @ 125[degrees]C
Table 5 - tire performance properties
Tire property 100/0 80/20 60/40
Inflation pressure retention, 1.4 2.1 2.75
% loss/month
Intracarcass pressure, kPa 61.5 78.6 115.6
Tread separation, hours to 838 704 695
failure
FMVSS 139 endurance, 583 410 358
hours to failure
Table 6 - statistical analysis of tire
performance properties
Durability test Test parameter [R.sup.2]
Tread separation BIIR content 0.797
Air permeability 0.711
IPR 0.814
ICP 0.564
FMVSS 139 endurance BIIR content 0.912
(To failure) Air permeability 0.847
IPR 0.924
ICP 0.773
Figure 4 - aged tensile properties
normalized to respective original tensile
property values: 300% modulus
Normalized aged 300% modulus
100/0 1.38
80/20 1.42
60/40 1.23
Note: Table made from bar graph.
Figure 5 - aged tensile properties
normalized to respective original tensile
property values: tensile strength
Normalized aged tensile strength
y = -0.1506x + 1.0393; [R.sup.2] = 0.9826
100/0 0.88
80/20 0.76
60/40 0.58
Note: Table made from bar graph.
Figure 6 - aged tensile properties
normalized to respective original tensile
property values: elongation at break
Normalized aged tensile strength
y = -0.0765x + 0.8738; [R.sup.2] = 0.9972
100/0 0.80
80/20 0.73
60/40 0.64
Note: Table made from bar graph.
Figure 7 - aged tensile properties
normalized to respective original tensile
property values: energy to break
Normalized aged tensile strength
y = -0.1592x + 0.9333; [R.sup.2] = 0.974
100/0 0.76
80/20 0.65
60/40 0.44
Note: Table made from bar graph.
Figure 8 - air permeability normalized to
the 100 phr bromobutyl rubber
innerliner compound
Relative air permeability
y = -0.6435x + 0.3204; [R.sup.2] = 0.9907
100/0 1.00
80/20 1.54
60/40 2.29
Note: Table made from bar graph.
Figure 9 - inflation pressure retention tire
test results
Inflation pressure retetion
y = 0.675x + 0.7333; [R.sup.2] = 0.9995
100/0 1.4
80/20 2.1
60/40 2.75
Note: Table made from bar graph.
Figure 10 - intracarcass pressure tire
test results
Intracarcass pressure
y = 27.025x + 31.15; [R.sup.2] = 0.9566
100/0 61.5
80/20 78.6
60/40 115.6
Note: Table made from bar graph.
Figure 11 - tread separation tire durability
test results
Tread separation
y = -71.5x + 888.67; [R.sup.2] = 0.797
100/0 838
80/20 704
60/40 695
Note: Table made from bar graph.
Figure 12 - FMVSS endurance (to failure)
tire durability test results
FMVSS 139 endurance to failure
y = -112.5x + 675.33; [R.sup.2] = 0.9121
100/0 583
80/20 410
60/40 358
Note: Table made from bar graph.
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