INSERT to BW0501,Introducing the ArF Excimer Laser and All Solid-State Laser, the Next Generation of 193 nanometer Lasers For Steppers.TOKYO--(BUSINESS WIRE)--Sept. 15, 1998--Ushio Inc. is proud to announce the successful development of the 193 nanometer (nm) light source Argon Fluoride (ArF) excimer laser A gas laser in which a very short electrical pulse excites a mixture containing a halogen such as fluorine and a rare gas such as argon or krypton. It produces a brief, intense pulse of ultraviolet light. The output of an excimer laser is used for writing patterns on semiconductor chips, because the short wavelength can write very fine lines. In fiber optics, it is used to write fiber Bragg gratings. as well as an all solid-state laser for use in state-of-the art steppers, (used in semiconductor lithography). The ArF excimer laser is a next-generation product designed to supersede the 248nm light source wavelength Krypton Fluoride (KrF) excimer laser that has recently gained wide application as a component within steppers. While the KrF excimer laser is suitable for use in the manufacture of semiconductor DRAMs at the megabit (10e6) level -- integrated circuit widths of approximately 0.25 micrometers (10e-6) -- the ArF excimer laser and our all solid-state laser have a range of over one gigabit(10e9) and can be used for circuit widths of less than 0.15 micrometers. As the world's sole manufacturer of both the ArF excimer laser and the all solid-state laser for 193nm lithography, as well as a leading maker of lamps, Ushio will be in a strong position to extend its lead in the manufacture of light sources for steppers. The Company has already publicly announced the successful development of ArF excimer laser and all solid-state laser technology at the 4th International Symposium on 193nm Lithography (193 Seminar) which was held at Telfs, Austria on September 14-17. Ushio plans to make a further announcement about new technology associated with all solid-state lasers LASERS - Louisiana State Employees Retirement System at the 59th Autumn Meeting, 1998; of The Japan Society of Applied Physics, to be held in Hiroshima on September 17. The Background to Ushio's Development of the ArF Excimer Laser and All Solid-State Laser Ushio's Achievements in the Stepper Light Sources Market For many years Ushio has been a leading manufacturer of light sources for semiconductor exposure system. In line with growing demand for higher density semiconductors the Company has supplied and developed ultraviolet lamps ultraviolet lamp n. such as g-line lamps and i-line lamps for each
successive generation of semiconductors. Currently, Ushio boasts an 80%
share of this market, reflecting the high reputation and outstanding
level of trust we have established within the semiconductor industry. We
anticipate that demand for lamps used in steppers, especially for
rough-layer applications, will continue to increase steadily in line
with rising levels of semiconductor production and the trend towards
using high-density electronic devices. A lamp, especially a mercury-vapor lamp, that produces ultraviolet rays. Ushio's Achievements in the Development of Laser Technology Ushio has been a pioneer in the development of lasers since their inception. Starting with carbon dioxide (CO2) and glass lasers developed during the nuclear fusion experiments at Osaka University, Ushio has been active in the commercial development of lasers for a wide range of applications. The Company has been at the forefront of developments involving the use of CO2 in equipment for laser marking, YAG lasers, ultraviolet solid-state lasers, Helium-Neon lasers and Helium-Cadmium lasers. Product Outlines 193nm ArF Excimer Laser for Lithography Performance
Average Output Spectrum Width Repetition Rate Gas Lifetime
Power
(W) (pm) (Hz) (shots)
5 <0.7 1,000 3x10e7
Special Features The 193nm ArF excimer laser was developed with optimal reliability and low maintenance costs in mind. -- As a result of an extensive research and development program, Ushio has achieved extended gas lifetime. High performance optical materials, a unique surface treatment and characterization (analysis) technology have been employed to prevent the release of impure gases into the discharge chamber. -- Extended pulse width and high pulse stability have been achieved by adopting Ushio's original excimer lamp technology for the pre-ionization process. -- Through a joint program with specialist manufacturers to develop high-performance long-life optical elements, Ushio has improved laser output power and stability. -- The utilization of highly efficient and long-life solid-state power sources has also enhanced laser output power and stability. -- A high level of wavelength stability has been achieved through the addition of an absolute wavelength monitor. -- In-house manufacture of all major components enables Ushio to maintain complete control over product reliability. Longer pulse width note: The ArF stepper lens is principally made of quartz. When a 193nm laser with a high peak power is irradiated onto this lens, a compaction of the lens occurs, leading to a shorter lens lifetime. The key technology behind the ArF stepper is the elongation of the temporal pulse length which reduces peak power and thereby alleviates compaction problems. Through these innovations, Ushio has been successful in the swift development of a new product offering improved functionality. In addition, the 193nm ArF excimer laser offers a high level of reliability and low maintenance costs. Future Strategy To ensure the smooth transition from the KrF excimer laser to the ArF excimer laser, Ushio plans to confer with each stepper manufacturer to assess its individual development and production schedules. Our provisional schedule for the introduction of the ArF excimer laser is as follows. -- April 1999: Commence user evaluations -- October 1999: Begin shipment of prototype machines -- April 2000: Commence full-scale production Once steppers that contain ArF excimer lasers achieve widespread application, we forecast that total global manufacturing volume will amount to 500 units per annum. Ushio aims to win a 50% share of this market. Target unit price: Y90,000,000 A photograph of the 193nm ArF Excimer Laser is to be found at http://www.ushio.co.jp/epress/193e/arf.jpg All Solid-State Laser for 193nm Lithography The practical realization of all solid-state lasers for steppers has been keenly anticipated within the semiconductor lithography field because this technology offers advantages in terms of price, running costs, maintenance required and compactness, compared with excimer lasers.
Average Output Power Spectrum Width Repetition Rate
(W) (pm) (kHz)
1 0.1 5
Special Features -- The application of Ushio's high-quality nonlinear crystals (CLBO CLBO - Corporate Lease-Backed Obligation) for high power UV generation. -- The application of fundamental lasers pumped by laser diodes jointly developed with a specialist manufacturer in the United States to drive nonlinear crystals and other turnable lasers. -- The extremely narrow spectral line width means that this system is suitable for application with high NA steppers and makes higher performance steppers possible. -- A high repetition rate with the same output power means smaller energy per pulse or smaller peak power, which extends the lifetime of the optical components for both the laser and the stepper. These features pave the way for: -- A possible reduction in maintenance costs -- Shorter down time for steppers -- Lower unit costs Ushio has attained a world record for deep UV output power generated by a solid-state laser below 200nm. Future Strategy Based on Ushio's successful development of an all solid-state laser for practical application, the Company will promote further gains in both energy output (5W) and repetition rate (> about 50kHz). Moreover, following the introduction of the ArF excimer laser, the Company will introduce all solid-state lasers as a next-generation product for 193nm lithography. Target unit price: Y80,000,000 An Example of System Composition for Laser Emission is to be found at http://www.ushio.co.jp/epress/193e/scheme_e.gif -0-
Consolidated Statements of Income
Thousands
of U.S.
Millions of yen (Note 2) dollars
1998 1997 1996 1998
Net sales Y71,598 Y67,600 Y60,551 $541,998
Cost of sales 44,496 41,230 36,789 336,836
Gross profit 27,102 26,370 23,762 205,162
Selling, general and
administrative expenses 14,900 13,044 12,082 112,793
(Notes 8 and 9)
Operating income 12,202 13,326 11,680 92,369
Other income (expenses):
Interest and dividend income 1,267 1,479 1,748 9,591
Interest expense (549) (734) (1,023) (4,156)
Other, net 736 (275) (539) 5,572
1,454 470 186 11,007
Income before income taxes,
minority interests,
amortization and equity
in loss 13,656 13,796 11,866 103,376
Income taxes (Note 7) 6,910 6,127 5,753 52,309
Income before minority
interests, amortization and
equity in loss 6,746 7,669 6,113 51,067
Minority interests in
earnings of
consolidated subsidiaries (16) (12) (14) (121)
Amortization of excess
cost over net assets acquired (11) (8) 20 (83)
Equity in loss of unconsolidated
subsidiaries and affiliates (37) (4) (148) (280)
Net income (Note 11) Y6,682 Y7,645 Y5,971 $50,583
See available notes to consolidated financial statements. |
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