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Golden Bay Cement Picks Pavilion Technologies for Optimization on Three Mills.


AUSTIN, Texas -- Process Perfecter(R) Brings Greater Production Efficiencies to Open Circuit Mills, Including Improved Throughput and Reduced Residue Variation

Pavilion Technologies, a leader in advanced process control (APC (1) (American Power Conversion Corporation, West Kingston, RI, www.apcc.com) The leading manufacturer of UPS systems and surge suppressors, founded in 1981 by Rodger Dowdell, Neil Rasmussen and Emanual Landsman, three electronic power engineers who had worked at MIT. ) and environmental compliance solutions, will install its Process Perfecter(R) solution at Golden Bay Cement's Northland north·land also North·land  
n.
A region in the north of a country or an area.



northland
, New Zealand New Zealand (zē`lənd), island country (2005 est. pop. 4,035,000), 104,454 sq mi (270,534 sq km), in the S Pacific Ocean, over 1,000 mi (1,600 km) SE of Australia. The capital is Wellington; the largest city and leading port is Auckland.  site. Pavilion's cement solution delivers demonstrable and superior results over traditional solutions, and the company's customer engagement methodology, ValueFirst(TM), continues to define the industry standard for service and return on investment (ROI (Return On Investment) The monetary benefits derived from having spent money on developing or revising a system. In the IT world, there are more ways to compute ROI than Carter has liver pills (and for those of you who never heard of that expression, it means a lot). ).

Pavilion's Process Perfecter is a multivariable predictive control and optimization software Free and Open Source software
  • ASCEND — mathematical modelling system
  • OpenOpt (license: BSD) — toolbox with connections to lots of solvers, for Python language programmers
  • COIN-OR SYMPHONY — integer programming, Common Public License
 that will enable Golden Bay Cement to reduce operating costs operating costs nplgastos mpl operacionales , increase production and improve product quality. By combining the Process Perfecter control solution with the process expertise of its engineering resources, Pavilion's solution delivers a faster time to value and greater sustained value than other comparable technologies.

The initial installation was conducted on Golden Bay's cement mill A cement mill (or finish mill in North American usage[1]) is the equipment used to grind the hard, nodular clinker from the cement kiln into the fine grey powder that is cement. Most cement is currently ground in ball mills.  six, targeting reduced residue variation and increased throughput. Based on the success of this project, Golden Bay has decided to extend the implementation to other mills at the site, awarding Pavilion a second project for implementation on mills four and five. This phase will be completed in August.

"We are delighted that Pavilion's APC solution is delivering to our expectations with an ROI of less than one year," said David Walker David Walker may refer to:
  • David Walker (abolitionist) (1785-1830), American black abolitionist
  • David M. Walker (astronaut) (1944-2001), United States astronaut for NASA
  • David M. Walker (U.S.
, operations manager See datacenter manager.  for Golden Bay Cement. "Based on these results, we now intend to extend the implementation to other mills on the site. Working closely with Pavilion Technologies as a solution partner has been seamless, and their system development and support has been very responsive. We have complete confidence in Pavilion's ability to deliver further performance gains across other areas of our operation."

Expected results for Golden Bay with this implementation include:

-- Increased throughput by 3%;

-- Improved product quality and reduced residue variation by 50%; and

-- Automatic control of the mills

"It is a pleasure to be a strategic partner for New Zealand's largest cement manufacturer and supplier," said Pavilion Technologies CEO (1) (Chief Executive Officer) The highest individual in command of an organization. Typically the president of the company, the CEO reports to the Chairman of the Board.  Ralph Carter. "Golden Bay's reputation for using leading technology to deliver exceptional product is aligned with Pavilion's passion for serving the world's leading companies. We leverage our people and technology around a common purpose -- to positively impact our customers' bottom line. Our work with Golden Bay exemplifies this claim."

"The excellent operational improvements flowing from this project reconfirms our position as the leader in Advanced Process Control solutions," said David Southall, managing director of Australia and New Zealand at Pavilion Technologies. "It strongly supports our APC initiatives and positions us to provide significant added value to continuous process industries across Australasia."

About Process Perfecter

Pavilion's Process Perfecter(R) software was the first commercially available dynamic, non-linear, multi-variable Model Predictive Controller (MPC (1) (Mobile PC) A handheld or laptop computer. See handheld computer, laptop computer and Ultra-Mobile PC.

(2) (MultiPath Channel) See multipath.
) and is widely applied in a number of multi-variable manufacturing environments. Process Perfecter combines steady-state optimization with model predictive control Model Predictive Control, or MPC, is an advanced method of process control that has been in use in the process industries such as chemical plants and oil refineries since the 1980s.  to deliver an advanced process control solution capable of managing process setpoints and transitions. Process Perfecter has been applied successfully to a variety of cement mill and kiln applications.

About Golden Bay Cement (www.goldenbay.co.nz)

Golden Bay Cement is New Zealand's largest cement manufacturer and supplier. Golden Bay supplies the market needs of today - and its technical expertise, research and development work ensures that it will be supplying the market needs of tomorrow. From its Portland manufacturing plant, near Whangarei, a range of cement products are shipped to markets around New Zealand and the Pacific. Its product, cement, is the essential base material for today's construction. As the fundamental constituent of concrete it is all around us - in homes, commercial and industrial premises, inner city high rises, dams, water supply networks and other infrastructural projects. Cement is also used for stabilising roading materials and for treating harbour dredgings, etc. The message is clear - for strength, durability, low maintenance concrete is the construction material for today and tomorrow.

About Pavilion Technologies (www.pavtech.com)

Pavilion Technologies Inc. is the world's leading developer of advanced process control (APC) and environmental compliance solutions for global enterprises. Pavilion's solutions combine proven technology and deep industry expertise to deliver measurable benefits and recurring value to more than 350 companies worldwide, including BP, Fonterra, and Nestle. Pavilion Technologies Inc. is a privately held company privately held company

A firm whose shares are held within a relatively small circle of owners and are not traded publicly.
 based in Austin, TX, with offices serving every region of the world.
COPYRIGHT 2004 Business Wire
No portion of this article can be reproduced without the express written permission from the copyright holder.
Copyright 2004, Gale Group. All rights reserved. Gale Group is a Thomson Corporation Company.

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Publication:Business Wire
Geographic Code:1USA
Date:Jul 27, 2004
Words:714
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