Glacial Lakes Increases Ethanol Yields and Capacity with Pavilion Technologies; Advance Process Control Solutions Helps Top Ethanol Manufacturer to Capitalize on Record-High Ethanol Prices.AUSTIN, Texas -- Pavilion Technologies, a world leader in advanced process control and environmental compliance solutions, today announced that Glacial Lakes Energy has deployed Pavilion's advanced process control to reduce variable costs and capitalize on Cap´i`tal`ize on` v. t. 1. To turn (an opportunity) to one's advantage; to take advantage of (a situation); to profit from; as, to capitalize on an opponent's mistakes s>. record-high ethanol prices. The control solution was deployed on the distillation column and molecular sieve A molecular sieve is a material containing tiny pores of a precise and uniform size that is used as an adsorbent for gases and liquids. Molecules small enough to pass through the pores are adsorbed while larger molecules are not. . As a result of the four-month project, Glacial Lakes has increased its capacity 3-10 percent, boosted yield by 0.1-0.2 percent and reduced energy use by 1-2 percent. This marks the second control project Glacial Lakes has deployed in less than nine months. "In just a year, we've seen an excellent return on investment from Pavilion," said David Culver David M. Culver CC (born December 5, 1924) is a Canadian businessman and former Chairman and Chief Executive Officer of Alcan Aluminum Limited, one the largest producers of aluminum, from 1979 to 1989. , plant manager for Glacial Lakes. "Pavilion enables us to control the distillation columns and molecular sieves processes, which are challenging to manage optimally and yet critical to achieve our operating objectives -- more, high quality ethanol for less. Furthermore, we are able to continuously reduce our energy usage. And in today's marketplace being able to produce more ethanol at higher yields equals real money." In January Glacial Lakes deployed its first control project on the dried distiller grains (DDGS DDGS Distillers Dried Grains with Solubles (agri-business) ) dryer to reduce moisture variability and increase overall profitability. In just five months, Glacial Lakes was able to reduce plant energy cost per gallon by four percent, increase DDG DDG Guided Missile Destroyer DDG Deutsche Diabetes Gesellschaft DDG Deputy Director General DDG Drop Dead Gorgeous DDG Deutsche Dermatologische Gesellschaft (German Society of Dermatologists) yield by one percent, reduce DDGS variability and achieve improved control over emissions from the Thermal Oxidizer A thermal oxidizer is a process unit for air pollution control in many chemical plants that decomposes hazardous gases at a high temperature and releases them into the atmosphere. . Based on the success of the first project and the ValueFirst(TM) benefits analysis, Glacial Lakes elected to deploy the second control project on the distillation and molecular sieve process to boost overall yield while driving down costs. In just four months, Glacial Lakes has realized project benefits and expects a payback in less than six months. Glacial Lakes has a successful technology strategy that ensures it is continuously driving its plant toward peak performance and operating among the most efficient manufacturers in similar dry mill facilities. "As demand for alternative renewable fuels Renewable fuels are alternative fuel sources such as ethanol, biodiesel (e.g. soy, vegetable oils, animal fats, or recycled restaurant greases) or hydrogen, in contrast to non-renewable fuels such as natural gas, LPG (propane). grows, the ethanol industry is poised to capitalize on this boom," said Ralph Carter, CEO (1) (Chief Executive Officer) The highest individual in command of an organization. Typically the president of the company, the CEO reports to the Chairman of the Board. of Pavilion Technologies. "We are honored that leaders like Glacial Lakes see advanced process control as an instrumental part of their mission to most profitably and efficiently deliver low-cost, environmentally friendly fuels to market." Pavilion's ethanol distillation control application provides predictive and dynamic capabilities so that manufacturers can tightly control the distillation toward the optimal moisture impurity im·pu·ri·ty n. pl. im·pu·ri·ties 1. The quality or condition of being impure, especially: a. Contamination or pollution. b. Lack of consistency or homogeneity; adulteration. c. levels. This is achieved by adjusting beer feed, steam and reflux rates to reduce moisture variability. Continuous control can be used to either push ethanol capacity to its limit through control at higher distillation purity and maximum sieve capacity, or to push specific energy to its minimum through more efficient distillation and sieve operation. About Pavilion's Ethanol Solution Pavilion's Ethanol Solution has helped major producers increase production yield, reduce costs, enhance product quality and maintain environmental compliance. Pavilion provides a suite of advanced process control and emissions compliance applications across all key areas of the manufacturing process -- from drying to distillation. Pavilion's Ethanol Solution leverages the powerful Pavilion8(TM) technology, an integrated software suite which enables ethanol companies to drive operational performance to desired business objectives while maintaining regulatory compliance. Pavilion8 combines powerful technology for modeling, control, monitoring, analysis, visualization and integration, combined to provide targeted solutions, delivering faster time-to-value and greater cumulative value than alternative solutions. About Glacial Lakes Energy (www.glaciallakesenergy.com) Glacial Lakes Energy, LLC (Logical Link Control) See "LANs" under data link protocol. LLC - Logical Link Control (GLE GLE Grade-Level Expectations (education) GLE Greater London Enterprise GLE Graphics Layout Engine GLE Glencairn Gold Corp (stock symbol) GLE Ground Level Enhancements GLE Grand Lodge of England ) is a 47+ million gallon per year ethanol production facility located in Watertown, SD. GLE was formed in May of 2001 and is owned and operated by Glacial Lakes Corn Processors (GLCP GLCP Georgia Land Conservation Partnership GLCP general(ized) linear complementarity problem GLCP Glacial Lakes Corn Processors GLCP Global Leadership Certificate Program GLCP Global Linear Collider Project ). GLCP is a South Dakota Cooperative comprised of over 900+ members who have invested in Glacial Lakes Energy, LLC. About Pavilion Technologies (www.pavtech.com) Pavilion Technologies is the leading developer of advanced process control and environmental compliance solutions. Pavilion's ValueFirst(TM) customer relationship methodology aligns the company's people, products and processes to deliver rapid and recurring value for their customers. More than 350 leading companies worldwide, including BP, Broin Companies, Cemex, Glacial Lakes Energy, Golden Grains Energy, Nestle and Weyerhaeuser depend on Pavilion's solutions to increase yield, enhance product quality, reduce variable costs and achieve environmental compliance each day. Pavilion Technologies is a privately held company privately held company A firm whose shares are held within a relatively small circle of owners and are not traded publicly. based in Austin, Texas, with offices serving every region of the world. |
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