Exhibitors gear up for IDEA 2007: products, new and old, will be on display in Miami this month.20-15 Solutions 20-15 Vision Solutions is introducing its new line of AutoStart Inspection Systems. The company's line of absorbent disposable systems is designed to inspect baby diapers, sanitary napkins, adult incontinence products, training pants and bed liners. A unique characteristic of these systems is the AutoStart capability featuredd in each product. The inspection tools are laid out in a manner that allows end users to move each tool dynamically to the correct location on their product with a short series of mouse strokes. Once the tool locations are saved, the dynamic tolerance attribute automatically sets the appropriate threshold levels for inspection. The system "learns" the components' position and appearance and begins rejecting defective product, collecting statistics and building reports immediately. The new line of AutoStart inspection systems allows the end user to install and start up the 20-15 Vision Solutions Systems with its own personnel and minimum down time. The system's flexibility ensures a perfect product is produced every time. 3M 3M will introduce a new hook fastener that performs well against lowloft nonwovens including backsheet materials. The hook is available in both single roll and precombined hook tab formats. The new products offer manufacturers more choices in terms of closure system performance, processing and customizing option. 3M will also feature the new EBL Bright--a proven landing zone with better print clarity, shorter lead times, and faster print pattern changeovers for the infant diaper market. AccuSentry AccuSentry plans to promote the utilization of manufacturing intelligence through real-time inspection in three areas: reduction in machine down time, more precise material control, and better product consistency. In a high-speed production environment, machine shutdown is extremely costly. It is imperative that a provision be put in place to minimize disruptions to the production line. When a production line is operating at full capacity, any stoppage of the machine is translated directly to lost revenue. AccuSentry is promoting the utilization of real-time dashboard to minimize machine down time. Secondly, AccuSentry plans to promote the Sentry 9000 system as a tool for precise material control. The Sentry 9000 system can be used to accurately measure the width and length of material applied to the final product. Using real-time data to tightly control the amount of material applied to the product could result in great cost savings. Lastly, AccuSentry is advocating the concept of better product consistency through 100% product inspection. Utilizing simple graphs and charts, short term and long term trends can be examined and controlled. In addition to rejecting failed products, warning limits should put in place to correct preventable machine drifts. Running the product center line results in better product consistency and less waste and greatly helps improve the bottom line. Acrison International SAPplicator, Acrison's superabsorbent application system, will be on display at IDEA 07. Offering a fast, flexible and accurate way to add SAP (super-absorbent polymer) to absorbent hygiene product manufacturing lines, Acrison has unrivaled expertise in the AHP sector to ensure optimal SAP usage. The SAPplicator has a high speed sampling system and application rates up to 1500 kgs per hour and is suitable for use on a wide range of applications, from a 200 pieces/min, on an adult incontinence line to an 1800 pieces/min, fem care line. It is also extensively used by manufacturers in the production of both air laid and fluff pulp products. In addition to SAP dosing, the company will have details on its refill systems and SAP distribution systems, including its patented AirSAP system, available at IDEA. Ahlstrom At IDEA 2007, Ahlstrom's wipes group will highlight its in-line printing capabilities. This year, the company will roll out the first in-line print capabilities on a nonwoven material line. Inline printing will initially be available on the company's spunlace materials, but Ahlstrom plans to develop these capabilities throughout all of its nonwovens technologies. This will not only differentiate its products but will also reduce finished product costs. Additionally, Ahlstrom is providing a new generation of stretchable fabrics. These breakthrough designs remare dimensionally stable when elongated and do not narrow in the cross direction when stretched. The fabrics are designed to be used on their own or in combination with other components. The Ahlstretch range of nonwovens provides stretch that is repeatable and recoverable. These cost effective products replace traditional stretch fabrics as they remain stable and resilient after elongation, and they fully recover and do not distort after repeated use. They also retain their stretch properties when exposed to elevated temperatures, water and most solvents. Target markets include apparel, hygiene, personal care and other end uses. And, for the medical device market, PlasmaWrap (SMS) has been developed for gas plasma sterilization. The product can also be used as an excellent outer wrap, as part of an interleaved wrap system with wetlaid products, where it provides additional strength to medical device packaging. Thanks to its product properties, PlasmaWrap is manufactured from polypropylene fibers. It has good bacterial barrier properties and provides excellent fluid repellency. Americhem Americhem, Inc., a producer of color and additive concentrates for the synthetic fibers industry, will introduce a new line of additive products designed specifically for the nonwoven fibers segment. Included in this new line is Hydrasoft, an additive that imparts tremendous softness to polypropylene-based nonwoven products without diminishing any other physical characteristics of the material. Also available is Hydrasorb, the new hydrophilic additive that enhances absorbency in polypropylene material. Other new developments include flame retardants, UV stabilizers and antimicrobials. Aplix Aplix will showcase its hook and loop fasteners manufactured for the hygiene industry at plants located in the U.S., France and China. Aplix develops and manufactures mechanical fastening systems for baby diaper and adult incontinence products sold today in North America, South America, Europe, the Middle East, Africa and Asia. Among Aplix's mechanical fastening products for the hygiene market are: Landing Zone, a knit loop laminated to a printed film; Hook, a plastic extrusion and extrusion molding process; and Stretch Laminate, which provides the right level of stretch ensuring maximum comfort, proper fit and extra softness. Aplix works closely with customers to produce the optimum mechanical fastening system, which meets individual requirements for fastening performance, processability and cost. Atex Atex will present its most recent products developed by its composites and special nonwovens division, together with the latest developments in its polypropylene spunbond products line. For the building industry, Atex will introduce to the North American market Supravent, its highly breathable roof underlayment which is already successful in Europe. With an exceptionally high vapor permeability of 170 Perms, Supravent provides maximum protection and performance. Supravent is a water barrier synthetic underlayment that allows moisture passage, preventing the formation of mold, mildew and condensation. Meanwhile, in hygiene Atex will present AXAR TP a family of stretchable composite nonwovens for hygiene applications, which include breathable and stretchable side panels, elastic bands, large side closing systems and stretchable hook carriers. AXAR TP is a cloth-like stretchable and truly breathable nonwoven, a three-layer composite nonwoven produced using Atex's proprietary technology. No film is used in the product. AXAR TP is particularly intended for large size closing systems and side panel applications, but it is used also in small stretchable closing systems and can be produced in any color. Atex will also present its most recent line of polypropylene spunbond developed for direct hook applications: direct hook grip spunbonds for textile back sheets, landing zones and diaper belts. Beta LaserMike The LaserSpeed 9000 Non-Contact Speed and Length Measurement Gauge will be introduced by Beta LaserMike. The LaserSpeed 9000 uses a proven technology called Laser Doppler Velocimetry to accurately measure the speed and length of any moving product or surface to an accuracy of plus or minus 0.05% or better. This accuracy, combined with the benefits of bi-directional measurement, no slippage, no marking of the product and permanent calibration makes the LaserSpeed 9000 the best tool for speed and length measurement. If bidirectional measurement is not required, Beta LaserMike also offers the LaserSpeed 4000. The LaserSpeed 4000 offers the same benefits as the LaserSpeed 9000, without the bidirectional measurement capability. The LaserSpeed Series of measurement gauges were designed to be drop-in replacements for any type of mechanical tachometers. The LaserSpeed gauges have provided a typical return on investment of less than two months. Savings are achieved through increased accuracy, reduced scrap, less product give-away, reduction of charge backs from short rolls or lengths and reduced maintenance/calibration costs. Biax-Fiberfilm Biax-Fiberfilm of Greenville, WI will be running a 15.5-inch compact meltblown pilot line throughout IDEA. Employing its patented technology, Biax will be producing fibers from several different polymer chemistries ideally suited for the barrier, filtration and sorbent industries. The 15.5-inch meltblown line will be fed with a two-inch 30-1 extruder. Biax will also be introducing a breakthrough in melt-blown material at the show. BHT-Bicma Technology for the application of elastic materials in hygiene products will be the focus of hygiene machinery supplier BHT Bicma's IDEA booth. Machinery includes an applicator for elastic ears on baby and adult diapers, BICMA's special ultrathin "inline air-laid" fluff core forming technology for femcare, inco and diaper products as well as its Easypack trifolder and single-wrapper for elasticated light incontinence products. Bikoma Bikoma has developed a new Fully automatic cartoning machine, type PSC 50. The company will show this model, which is designed for the packaging of pantyshields or similar products into prefabricated folding boxes, at the IDEA show for the first time in its history. Branson Ultrasonics Branson Ultrasonics Corporation will showcase its ultrasonic rotary drum process, which quickly and efficiently bonds and laminates multiple wide webs of woven or nonwoven synthetic material. The ultrasonic process eliminates chemical binders and other consumables and can create unique fabrics with characteristics unachievable through existing bonding methods. Ultrasonic vibrations and pressure are applied to the bonding area to create intermolecular mechanical stress within the fibers. Melting occurs at limited points of contact where stress is maximum, thereby creating a bond. There is no thermal degradation of the material and the tooling remains cool, as heat is created selectively within the fibers and not conducted through them. This process is used to create wide webs by passing multiple layers of material between a rotating patterned drum and an array of ultrasonic tools. Material is bonded in the pattern engraved on the drum, with possible bonding point densities up to 24%. Lightweight or heavyweight webs, one to 10 ounces or more, can be easily processed. Widths up to 140 inches (355cm) can be bonded or laminated at rates exceeding 100 fpm (30 mpm), depending on the type, blend and weight of the fabric. CB Packaging CB Packaging will show recent innovations in production development as well as a wide and complete range of fully automatic filling and packaging machines, integrated stackers and baggers. Also on display will be complete modules for manual repack for the hygienic disposable products markets (including feminine/baby/adult incontinence/wipes). Clopay Products Two new product lines have been added by Clopay Plastic Products Company. Both Elastipro and MicroPro are expected to eventually represent a substantial percentage of Clopay's annual sales volumes. Elastipro includes an elastomeric composite produced from outer layers of nonwoven and an elastomeric-extruded core and offers edge-to-edge extension for maximum product uniformity, comfort and fit. Meanwhile, MicroPro has earned the position as the market leader in breathable building and construction technology. This microporous composite provides controlled ability to let air through without sacrificing moisture barrier protection. Cognex Since its introduction, the SmartView Nonwovens system from Cognex has become the world's most trusted Web Inspection System. With more installations on nonwovens lines worldwide than all others combined, SmartView is relied upon around the world by every major nonwovens roll goods producer. The new Web Quality Monitor provides true Formation Assessment in terms that can be understood, in real-time. CTC CTC is a leading manufacturer of unwind and rewind equipment for nonwovens applications. The company serves nonwovens manufacturers, converters and OEMs of all sizes worldwide. Products include: unwind tension control systems, lap splicers (tape and heat seal), butt splicers (tape and heat seal), unwind stands, rewind stands, web accumulators and splicer mechanisms. At IDEA 2007, CTC will demonstrate a new heat seal butt splicer. The Dilo Group The DiloGroup--DiloTemafa, DiloSpinnbau, DiloMachines and DiloSystems--will be showing nonwoven products IDEA. The group offers complete production lines of the different process technologies for all kinds of disposables and durables such as residential, geotextiles, automotive and technical applications, filters, artificial leather and natural fiber fabrics as well as for lightweight webs that may be used in cosmetics, medical and hygiene. Highlights of the presentation will include the new crosslapper series DiloLayer and HyperLayer. [ILLUSTRATION OMITTED] Eastman Eastman Chemical Company will launch new polymer products and a new brand for the nonwovens industry at IDEA 2007. These technologically advanced water dispersible copolyesters and high-performance polyesters are engineered to enable the manufacture of microfiber nonwovens using environmentally friendly processes, these new polymers are also suitable for applications in disposable/flushable nonwoven materials. Enka Tecnica As a leading supplier of spunbond spinnerets and meltblown die tips, Enka Tecnica will be introducing and promoting a newly launched program to repair large spunbond spinnerets and meltblown tips. After years of use, spinnerets and die tips begin to wear, leading to lower end product quality and production efficiency. Enka tecnica has a dedicated production facility set up to handle such repairs, thereby insuring the quickest possible turnaround time. Repairs include but are not limited to relapping of the spinneret surfaces, recalibration of the capillary lengths, repairing damaged or plugged capillaries and adding or plugging holes. Come to booth 802 for detailed discussions of your requirements. Erhardt + Liemer Erhardt + Liemer will showcase several inspection systems at IDEA 2007. Among them are the ELSIS Surface Inspection System, a complete turnkey system, which will detect, quantify, identify and report a variety of surface defects in a multitude of web or sheet-fed materials, as well as the Elsmart Segmented roll guide, offering the latest technology in web guiding for textiles and nonwovens. The system provides precise edge or centerline guiding, a split roll arrangement for material spreading, as well as optional width measurement and oscillation features. Other systems include the Elmeta full width metal detection, Elguider web guiding systems and Eltens web tension monitoring and control systems. [ILLUSTRATION OMITTED] ExxonMobil ExxonMobil Chemical will present its product portfolio, technology and service capability at IDEA 2007. Dennis J. Stanley, Energy Planning Advisor, ExxonMobil Chemical Company, will be a featured speaker in the energy section of the conference. The company will demonstrate how customers can benefit from its innovative solutions for nonwoven applications including polymers for spunbond and meltblown processes. Vistamaxx specialty elastomers and premier polypropylenes including Achieve and ExxonMobil SFT315, will be featured in three product showcase presentations. Vistamaxx specialty elastomers provide cost-effective solutions for incorporating stretch and recovery into nonwovens. Vistamaxx elastomers can run on conventional spunmelt processing equipment either alone or in combination with other polymers. Vistamaxx elastomers' stretch and recovery and other attributes offer product designers novel options for simplifying product assembly. ExxonMobil SFT315 polypropylene gives nonwoven fabrics a cotton-like softness, excellent drapability and good abrasion resistance. ExxonMobil SFT315 polypropylene is ideal for use in disposable garments, diapers and adult incontinence products. Nonwovens made with ExxonMobil SFT315 polypropylene can be combined easily with other nonwovens or films. Fiberweb Microcell II is the latest innovation from Fiberweb Filtration in engineered filtration composites designed specifically for D&I filtration. Made from 100% synthetic components including polypropylene and polyester fibers, Microcell II has an engineered gradient structure for high filtration efficiency and excellent filter life. Resistant to a wide range of chemicals, Microcell II offers strength and surface stability. It is dimensionally stable in high humidity and wet conditions and withstands temperatures up to 250[degrees]F. New Microcell II offers significant cost savings/cost performance over competitive media. It can be used with current technology or with Acticel C, the newest D&I process technology. Fleissner Fleissner will present its entire range of machinery including continuous nonwovens production lines and through-air dryers at IDEA 2007. Among its lines are the AquaJet Spunlace Systems for hydroentanglement of staple fiber webs, wetlaid or air-laid webs; AquaSpun Technology for Spunbond Spunlace with its own patents applications for spunbond web formation and hydroentanglement on the same forming wire; AquaPulp Technology for SPS and CPC products and other fiber sheet combinations; AquaSplit System for splitting of microfibers; the AquaTex for enhancement of woven fabrics and the Leanjet for hydroentanglements of nonwovens with attractive investment costs. Fleissner can help customers improve MD/CD ratio in spunlace systems, develop two- and three-layer composites for the cost-efficient production of wipes and create new technologies from hydroembossed and apertured webs. End use areas for Fleissner production lines include personal care wipes, medical and health care items, household cleaning products, home furnishings, garments and shoes, automotives, building products and civil engineering applications. [ILLUSTRATION OMITTED] FiberVisions FiberVisions will exhibit staple polyolefin fibers to help nonwovens producers improve the comfort and skincare benefits of final products. Among the company's products are the next generation enhancements for wipes and thermal bonded nonwovens such as HY-Soft, Hy-Wet-table and fibers with botanical finishes. In addition, FiberVisions will showcase its cost-effective approach for creating bulky/lofty nonwovens using existing equipment, creating new opportunities for thermal bond fabrics. FiberVisions specializes in delivering customized fibers to suit customers' processing and product requirements. Its polypropylene (PP), polyethylene/polypropylene (PE/PP) bicomponent and polyethylene/polyester (PE/PET) bicomponent fibers are used in a wide range of hygiene-related applications including baby diapers, feminine care products and wipes for baby, personal care, household and industrial usage. The fibers are suitable for a variety of processes, such as carded thermal bond, airlaid, wetlaid, carded needle punch and carded spunlace. Foss Manufacturing Foss Manufacturing Company, a manufacturer of nonwoven fabrics and specialty synthetic fibers, will showcase its Fosshield antimicrobial technology at IDEA 2007. Fosshield fiber technology safely and effectively inhibits the growth of destructive and odor-causing bacteria, mold, mildew and fungus. Antimicrobial protection is gaining in popularity, resulting in an increase of available product options. Fosshield offers an unparalleled combination of benefits, positioning it as the premier choice. [ILLUSTRATION OMITTED] Fulflex A supplier of comfortable-fitting elastic for application in baby care, adult care and medical products in the nonwovens industry with its brand name Comfi-Fit, Fulflex Elastomerics will exhibit at IDEA 2007. The company will demonstrate construction of stretch laminate materials suitable for a wide variety of applications, including waistbands, side panels and new applications as well as simple continuous elastic applications for low downtime on high speed lines. GKD Woven on heavy-duty looms for the production of metal woven meshes, Condukto"-belts--from GKD--combine extraordinary robustness with extremely smooth surfaces and the possibility of adapting air permeability to the specific process over a 340 to 1100 cfm range. These belts feature comprehensive conductivity, which ensures perfect web formation and web release. For each forming application, GKD offers a technical solution to the specific demand. Hills, Inc. Hills, Inc., a manufacturer of multi-component fiber extrusion technology, is planning to present its latest innovations in fiber extrusion technology resulting from its unique polymer distribution and control for such varied process and products as spunbond, meltblowing, continuous filament, staple fiber and solvent spun fibers. A few of the cross-sections that Hills equipment is capable of producing are: elastomerics, islands-in-a-sea spunbond, 35 hole-per-inch multicomponent meltblown and 100 hole/inch homopolymer meltblown with concentric ring fibers. Hills will have several samples available at the show including samples of the latest in Hills melt-blowing nanofiber technology and the latest in Hills meltblowing and spunbond elastomerics. Hollingsworth & Vose Hollingsworth & Vose will exhibit products based on wetlaid, drylaid, polymer-to-web, laminated composites and aqueous and solvent-based saturations. Among the company's highlighted products will be Stitch-Backers Embroidery Backing which offers solutions to the most difficult embroidery problems, delivering excellent stability, perforation resistance and launderability in a broad range of tear-away and wash-away backings. Grade 3045 is the latest addition to the StitchBackers product line of embroidery backings and is designed to provide superior stability while preventing backing perforation in extremely high stitch-count designs. Also on display will be AFN Advanced Fiber Nonwovens--100% synthetic nonwovens with exotic, high performance fibers. These specialized advanced composite materials are particularly appropriate for demanding applications--Stretch and recovery nonwovens, which were developed for use as a stretch and recovery waistband canvas for mens apparel and a water dispersible nonwoven, which is a unique nonwoven that disperses in cold water within seconds. Applications include labels, wipes and disposable end uses. Hyosung Spandex supplier Hyosung will unveil its latest innovation--a product that can be processed in either over end take off or rolling take off applications--at IDEA. Personal hygiene customers who are just investing in over end take off equipment and still have rolling take off machinery will quickly realize the value of Hyosung's newest spandex offering for improved performance with reduced SKUs. For OTEO applications, this product allows for continuous spandex usage with uniform unwinding in a high speed process. With minor adjustments, the same creora product can be used in RTO equipment with the same superior evenness, efficiency and reduced breakage. Idrosistem Idrosistem will be in Miami Beach once again to inform spunlace producers of the latest technology to filter process water used in spunlace nonwovens production. As a leading supplier of turnkey water filtration system to spunlace producers around the world, Idrosistem has refined its band filters, dissolve air flotation (DAF) systems and special "co-flow" sand filters to give producers bacteria- and particle-free water, insuring long onstream jet strip life and high operational efficiency. Come by booth 802 so Idrosistem can demonstrate how various plant configurations can solve all your process water problems. Isra Surface Vision Isra Surface Vision is the leading supplier of surface inspection systems for process and product quality improvement. The company's latest technology provides nonwoven producers value that goes beyond defect detection by offering real-time process information and tools to optimize converting. The end result is increased yield and customer satisfaction. Systems offer accurate classification for grading and root cause analysis, re-wind control for defect removal and uniformity analysis to trend subtle differences in uniformity for process optimization. General Nonwovens A range of PET and PP fabrics will be on display from General Nonwovens, a producer of spunbond nonwovens. General Nonwovens will also be exhibiting its lightweight PET spunbond products. According to the company, the launch of 12 gpsm (0.35 opsy) polyester nonwoven fabrics with very uniform distribution has been appreciated by the market. The unique production technology allows General Nonwovens to extend its range of lighter weight products for the benefit of its customers, which allows customers to use lower basis weight fabrics for the same application. Hanwai Quanzhou Machinery A manufacturer of machinery and equipment for disposable hygiene products, Heng Chang will display information about its lines for the production of baby diapers, adult incontinence items, sanitary napkins, panty liners, pull-up diapers, wet wipes and underpads. Libeltex. Libeltex has developed a comprehensive range of highloft nonwovens used in the absorbent hygiene market. Today Dry Web is recognized by the market as the leading product range for nonwoven acquisition or surge layers. Our products are a proven solution for fluid and comfort management. The acquisition layers boost the liquid uptake time and allow better spreading of the fluid over the area of the core. This results in a lower rewet and higher surface dryness. Additionally, Libeltex will show monolayer structures created to function as a soft coverstock in fem care applications. Dual layer structures offer the 2-in-1 material, combining the function of a topsheet with that of an acquisition layer. For the medical segment, Libeltex produces nonwoven undercast bandages, which are custom tailored, for orthopedic cast padding and phlebology treatment. Nonwovens geared toward applications such as needlepunched wipes, washing gloves, wipe substrates (T.A.B.), face masks (T.A.B.), needlepunched reusable diapers, reusable bed pads and fragrance diffusers will also be on display. Kelheim Fibres Kelheim Fibres is a manufacturer of acrylic and viscose specialty fibers. At IDEA, the German fiber producer will show its range of viscose fibers for the nonwovens and hygiene industries. Viloft nonwoven and Outlast Viscose are two new fibers being introduced by Kelheim. Viloft nonwoven has a flat cross-section that delivers new benefits for the nonwovens industry. This innovative fiber is perfectly designed to enable fabrics to break up when flushed in water, while maintaining the required strength for packaging and use. Hence, it is ideally suited for the production of flushable wipes. Outlast viscose is the world's first viscose fiber with Outlast technology. This unique fiber offers all of the benefits of regular viscose such as softness, the ability to absorb moisture and excellent hygienic properties while also providing Outlast's temperature regulation capability for extreme comfort. Outlast fibers contain patented micro-encapsulated phase-change-materials called Thermocules, which store, absorb and release heat, providing increased comfort for consumers. Kusters/Pill Andritz Kusters, formerly Eduard Kusters Maschinenfabrik and now a part of the international Andritz Group, is presenting the Pill wetlaid nonwoven technology at IDEA 07. "The integration of PILL technology complements our successful product program in calender and wet finishing technology in a perfect way," said Andreas Lukas, head of Andritz Kusters Nonwoven. "The technological know-how of the Pill Company and synergies within the Andritz Group now open doors and offer our customers interesting comprehensive solutions for the production of wetlaid nonwovens." The core of the Pill wetlaid nonwovens technology is the neXformer, a combination of headbox and inclined wire parts. Andritz Kusters Nonwoven and its U.S. subsidiary Andritz Kusters Inc. will present its entire range of services under the motto, nonwoven eXcellence. This includes leading calendering technology as well as the latest developments in wet finishing of nonwovens. Lenzing The Lenzing Group is a leader in cellulose-based fiber supply with global presence in the nonwovens market and production sites in Europe, the U.S. and Asia. With the start-up of a plant in Nanjing, China in 2007 the company is poised for international growth. Lenzing's fiber portfolio is already well established all over the world and presents exciting opportunities for future developments. As cellulosic fibers (Lenzing Viscose and Tencel) derive from wood, a renewable and sustainable resource, Lenzing meets the nonwovens industry's needs today and will continue to do so tomorrow. A team of commercial and technical specialists in the nonwovens fiber business will represent the Lenzing Group at IDEA07 to meet business partners and to establish new relationships. The new advertising line will further support these activities. Metso Paper Metso Paper will exhibit its Honeycomb thermal bonding unit, similar to one sold recently to Freudenberg Vliesstoffe KG in Kaiserslautern, Germany. The Biddeford, ME operations of Metso Paper USA, Inc. is an international manufacturer of Thru-Air Systems for drying, curing and bonding for nonwovens and tissue/towel applications; Honeycomb Vacuum Transfer and Tension Rolls for the web processing industry; Hydroentanglement Vacuum Rolls and Drying Equipment; and Porosity Roll Systems for on-line monitoring of web permeability. NDC Using a new measurement system architecture, innovative non-nucleonic sensors and high-powered data processing software, NDC provides nonwoven processors TQCM (Total Quality Continuum Measurement)--an integrated set of tools that enhances the ease and sophistication of measuring nonwovens and provides unprecedented visibility into various aspects of production quality. TQCM incorporates four new, tightly integrated products that together create the visualization tools needed to assure full compliance to customer requirements. These tools include a new system architecture (TDi), new high-performance non-nuclear measurement sensors based on Near Infrared and X-Ray technologies and a comprehensive process analysis tool that can be used to archive and monitor cause/effect relationships between process conditions, basis weight distribution and visual product inspection. Neumag At IDEA 2007, Neumag will showcase its new spunbond concept with an enlarged production width of up to seven meters for highly efficient production of PP hygiene nonwovens. In the carding sector Neumag offers complete carding lines, from the bale opening to the finished products. All process steps are based on the well known, approved technologies from Fincarde/FOR, Autefa and Fuehrer, which are integrated into turnkey solutions. Besides this, Neumag will be exhibiting its nonwovens technology portfolio, which includes the Neumag Spunbond Technology, the J&M Meltblown Technology (formerly Nordson Fiber Systems), the M&J Airlaid Technology, the FOR Carding Technology, the Fehrer Needle Punching and Aerodynamic Carding Technology, the Autefa Crosslapping Technology as well as the Kortec Festooning Technology. Besides the traditional machine supply of the mentioned product brands, Neumag offers turnkey lines for Airlaid, Spunbond and Carding as well as customized solutions consisting of different production processes (cross technologies). Nordson The Nonwovens Systems business of Nordson Corporation will exhibit its leading technologies and services at IDEA07 International Engineered Fabrics Exposition and Conference. Dynamic displays will feature diverse hot melt adhesive spraying and coating applications. Nordson gives nonwovens manufacturers distinct advantages with innovative, productive and efficient adhesive dispensing equipment backed by strong customer service and support. Nordson will showcase non-contact and contact dispensing technologies with point-of-application equipment that provides pattern stability for consistent coverage, high bond strengths and low add-on rates. Active displays will feature clog-resistant Universal Signature spray nozzles for producing dense and uniformly random patterns with enhanced appearance and hand in continuous coating applications. For elastic attachment, Universal SureWrap nozzles will show how optimized adhesive placement improves creep resistance using less adhesive. The application of continuous, low add-on coatings will feature the fully configurable TrueCoat slot applicator that delivers exceptional thermal performance and accuracy with fast format changes and easy web routing. Productivity displays will include control and detection systems, and bulk dispensing systems for centralized adhesive distribution. The comprehensive LogiComm system integrates pattern control and verification for on-line quality assurance. By verifying valve actuation and fatigue, the OptiStroke detection system reduces product waste and confirms hot melt adhesive dispensing performance. Centralized adhesive distribution systems reduce tank-filling frequency and operation costs in high-volume dispensing operations. Manufacturers can choose from Nordson BM200 Series bulk melters; Nordson/Puffe inverted drum unloaders; EasyFil systems or Nordson pumping stations that interface with drums, National Starch EasyTank bulk delivery tanks, truckloads or rail cars of adhesive. Products that enhance production capabilities will include the GP200 remote metering station for adding application points or reducing add-on variation, Universal Slice applicator for simultaneously producing several applications from a single applicator with precise metering accuracy, and Contour Coat applicator for applying individually shaped adhesive patterns. The booth will highlight multiple VersaBlue Series melters to showcase precision dispensing flexibility with a range of tank capacities and control options that simplify daily operations and maximize uptime, such as on single melter diaper lines. NSC Nonwovens NSC nonwoven designs, builds and supplies turnkey nonwoven lines for spunlacing, needlepunching and thermalbonding. The lines are equipped with a supervisory control assistance system, which includes production recipes, maintenance and assistance to line management. NSC Nonwoven is a worldwide, major supplier of Excelle cards, crosslappers, ProDyn, drafters, needlelooms, winders and slitters-rewinders. Technical sales engineers of 11 nationalities throughout the world ensure turnkey engineering, textile assistance, consulting, training, installation commissioning and support for new and existing equipment. A nonwoven technical center at the Asselin-Thibeau Tourcoing plant (France) with industrial lines designed for spunlacing, needlepunching and thermobonding technologies are at customers' disposal to carry out their trials with high confidentiality. Rieter-Perfojet With the installation of Rieter's Emblo technology in the technical center of RieterPerfojet in Montbonnot, France, Rieter opens a new playground for high quality meltblown fabrics and SMS technology. Rieter will present this new technology at IDEA. Rieter recently extended its advanced technical center in Montbonnot, France with the addition of the newly developed Emblo meltblown technology. Rieter customers can now benefit from an outstanding variety of nonwoven processes including spunlace, spunbond and SPUNjet. The Emblo meltblown system is designed to produce monolithic as well as layered fabrics starting at 1 gpsm and 1[micro]m fibers. This cutting edge technology is characterized by extraordinarily small basis weight distributions, narrow fiber size distributions and highly homogeneous web structures even at especially high, specific throughputs. Furthermore this machine is built in line with the innovative spunbond machine PERFObond 3000. The combination of these two technologies will enable the production of spunmelt nonwovens dedicated to hygiene, filtration and medical markets. Rieter will present its wide range of technologies with experts in spunlace, spunbond and meltblown technologies. Rieter offers solutions together with NSC nonwoven as complete sys tems, which eases the investment process and lowers its risks. [ILLUSTRATION OMITTED] PBI-Dansensor PBI-Dansensor America will feature the Lyssy Line of Permeability Test Systems for measuring the transmission rates of water vapor, O2, CO2 and other common gasses through barrier materials like breathable nonwovens, films, foils and whole packages. These testers are user-friendly, use testing methods that represent real-life conditions (replicating the cup method) and provide reliable data easily and quickly. Sandler On occasion of the IDEA show in April 2007 in Miami Beach Sandler presents its large product variety and newest developments. The design of this year's booth emphasizes the topics wellness and nature. This layout reflects the current trends in hygiene applications. Meeting today's requirements for sustainability and environmental protection, Sandler presents nonwovens made of truly renewable raw material sources. Among other things, viscose fibers from quickly growing bamboo, which is supposed to entail a natural antibacterial agent, are used for this purpose. Besides sustainability, these products provide the special benefit of being completely biodegradable--for the protection of the environment. The highlight of the IDEA show for feminine care, adult incontinence and wet and dry wipe applications are printed spunlace and thermalbond nonwovens of the sawatex and sawabond product families. For this purpose, various designs have been developed that are especially adjusted to the specific target groups. Sauquiot Noble Biomaterials/Sauquiot Industries, LLC, headquartered in Scranton, PA, has a long history in the textile industry dating back to 1872. Today, Sauquiot is the world leader in the manufacture of silver metalized yarns, staple, chopped fiber and fabrics. Sauquiot's products are widely used in numerous anti-static applications, shielding, grounding and anti-microbial, anti-odor, filtration and in apparel for thermal regulation and comfort. Sauquiot's products can be custom made or blended to meet customers' needs. Products are trademarked X-Static, CONTAX and CircuiteX. Schober Schober USA will feature rotary punching technologies specifically geared to cut the thinner fibers used in today's nonwoven products. Proven rotary tools provide high precision, long service intervals and unmatched production speeds (up to 2300 feet/min)--with reduced or eliminated dust. Cold needle tools are available for fine holes while hot systems are ideal for thin gauge materials and more open perforation. Schober punching technology can be retrofitted into most web processing machines. Mechanical or servodrives are available, as are turnkey off-line punching solutions. A cantilevered design ensures convenient accessibility to simplify roll changes. Controls are intuitive and easy to reach. Product count and run length settings and markings are available. Standex Engraving The Standex Engraving Group will showcase its newest subsidiary, Innovent, at IDEA 2007. Innovent has been at the forefront of designing and manufacturing drum collectors used in the production of nonwoven materials. Units feature two- or three-dimensional machined collection surface; honeycomb support for maximum airflow and strength; screen technology that improves product release and process performance. These units are available for a variety of nonwoven processes and can form Unique products directly on the collection. Sonobond Ultrasonics Sonobond Ultrasonics will demonstrate four ultrasonic bonding machines at IDEA 2007, showing how ultrasonic technology offers fast, safe, durable and cost-effective assembly of nonwovens and technical textiles. Instead of adhesives or threads, Sonobond's ultrasonic units use vibrational energy to bond synthetic and nonwoven materials in seconds, speeding production time and creating strong, reliable, leak-proof seals. Sonobond's SeamMaster High Profile Ultrasonic Bonder is ideal for hand-guided applications with tight tolerances or curves. It works with easy-to-install pleated filter guides, as well as interchangeable and custom pattern rollers that slit, emboss and stitch. This unit can operate at speeds up to four times faster than conventional sewing machines and 10 times faster than adhesive methods, achieving up to 60 feet per minute. Sonobond's SureWeld 20 Ultrasonic PlungeBonder is a rugged, versatile welding press, ideal for large, multiple-layer, or difficult-to-bond materials. The bonder works in seconds with just one pulse, significantly improving production efficiency while lowering costs. The unit can be used for a variety of filters, medical textiles and packaging applications. The SureCut Hand Cutter H35 cleanly cuts and seals the edges of synthetic films and fabrics in just one pass, eliminating fraying, unraveling and material buildup, or beading, along the cut edge. A loom-mounted version has quick-change cutting tools to accommodate various thicknesses of material and slit sizes for continuous cutting and sealing of ribbons, labels, trims, Velcro strips and other applications. For plastic and synthetic textile applications, involving small areas or tight access, the Hand Gun Welder HG35 is the ideal ultrasonic spot bonder. Easy to operate, the unit can be used for applications such as tack welding fabrics, attaching fabric to plastic panels, and assembling blister packs. Ticona New technology has pushed monofila ments made with Riteflex thermoplastic polyester elastomer from Ticona Engineering Polymers to unheard of levels of UV stability. Riteflex monofilaments have more than 90% property retention (color and elongation) at UV exposures of as much as 1500 kJ/[m.sup.2] tested according to SAE J1960 in colors including black. As a result, they create long-lasting fabrics for auto seating, outdoor furniture and other applications exposed to sunlight. Riteflex monofilaments are currently available in tan, black, silver and green. Zuiko Zuiko is a machine manufacturer for baby and adult diapers/pants, sanitary napkins, breast pads and other disposable products. The company's factory and offices are located in Osaka, Japan. Zuiko also has operations in Shanghai, China. RELATED ARTICLE: koester International combines its forces in the Americas. local presence and flexibility + innovative strength = customer service at its best koester International, the 2005-founded subsidiary of koester GmbH & Co. KG with headquarters in Altendorf, Germany, has assumed full responsibility for the development of the North and South American markets. With its some 20 employees, koester International is in charge of manufacturing the adhesive sector of diaper closure tapes as well as the marketing of the full range of koester's offerings for the hygiene industry in the Americas. By following this approach, koester is able to reconcile two objectives that sometimes are said to be incompatible: guarantee their customers a most flexible and fast service and at the same time make sure that they can benefit from the sound innovative strength of the German headquarters' R&D and production facilities. koester International operates from its headquarters in Mexico's second largest city, Guadalajara. Being situated in the U.S. central time zone, it covers all North and South American countries with a maximum of two hours time shift. With its direct flight connections to destinations and hubs such as Los Angeles, Houston and Atlanta, the most important centers of the North American industry can be reached within hours. Likewise, there are very convenient flight connections to all important industry capitals in South America such as Caracas, Cali, Quito, Santiago de Chile and Buenos Aires. But koester's analysts have deemed Mexico not only for its central position in the Americas but also for its membership in a considerable number of treaty organizations, like ALADI, NAFTA or G3, and in numerous bilateral free trade agreements with countries in Central and South America and all over the world. With the infrastructure to these countries already in place, cross-border trade can be handled easily and without obstructions. koester International's facilities in Guadalajara allow not only for the manufacturing of both single-roll and two layer pre-combined adhesive closure systems. They also offer the possibility of customer-specified storage of safety stock, both for locally made products and for merchandise imported from the German manufacturing plant. This twofold strategy guarantees for shortest-possible lead times and for highest flexibility in distribution service. A sophisticated lab, equipped with high-performance testing machinery transferred from the labs of the German mother company to Mexico, is capable to conduct both testing of incoming raw materials and quality assurance of the finished goods manufactured in Guadalajara. In addition, this equipment enables koester International to offer their customers to perform tests on their original substrates and to provide adequate product recommendations. For the purpose of a most dedicated customer orientation, during the past six months koester International has established an experienced and highly motivated sales team to best serve its customers' needs. Currently, the innovative strength of the Germany based R&D and manufacturing plant is impressively demonstrated by koester's latest product launch: EasyFlex. EasyFlex is a brand-new development for the rapidly growing market of elastic diaper closure solutions. The unique elastomer used in this product does not only feature an elasticity that is double as high as comparable existing solutions, but also offers a considerably higher tensile strength. The combination of these apparently incompatible improvements allows the diaper manufacturer for huge material and therefore cost savings, by significantly reducing the cut-size of the closure tab. Though, at the same time, it offers the end-user an improved elasticity as well as enhanced functionality and wearing comfort. For more information about koester and its products for the personal care industry, visit Booth No. 2240 at IDEA 2007. |
|
||||||||||||||||

Printer friendly
Cite/link
Email
Feedback
Reader Opinion