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Electroslag casting of hollow ingots and billets in industrial production: (review).

Hollow ingots from steels and alloys are widely used in state-of-the-art industry for production by means of rolling, pressing or radial forging of seamless pipes of different assortment and for manufacturing by hot and cold expanding of different rings and thin-wall shells. Use of such billets allows significant simplifying of technology of production of ready items. The hollow ingots themselves are produced with application of machining, hot upset, or piercing of central part of an ingot ingot

Mass of metal cast into a size and shape such as a bar, plate, or sheet convenient to store, transport, and work into a semifinished or finished product. The term also refers to a mold in which metal is so cast.
 of solid section. Hollow billets, designed for expanding, are also produced by centrifugal casting Centrifugal casting or rotocasting is a casting technique which has application across a wide range of industrial and artistic applications:
  • It is used as a means of casting small, detailed parts or jewelry.
.

Development of electroslag technology caused development of methods for production of hollow billets directly in the process of remelting. These billets were designated for further processing into items with especially high operation properties. In production of seamless pipes and shells use of a hollow billet excludes operation of piercing of a monolithic electroslag ingot, which compensates cost of electroslag remelting (ESR ESR - Eric S. Raymond ) and makes it possible to produce pipes from steels and alloys difficult for piercing. In many cases electroslag hollow billets may be used in the cast form without further deformation, because strength of the cast electroslag metal is not inferior to strength of a deformed de·formed
adj.
Distorted in form.
 metal of conventional production, but significantly exceeds it in plasticity and toughness [1, 2].

[FIGURE 1 OMITTED]

For formation of a cavity in an electroslag billet inside the mould an additional cooled surface, so called internal mould or a mandrel mandrel /man·drel/ (man´dril) the shaft on which a dental tool is held in the dental handpiece, for rotation by the dental engine.

man·drel or man·dril
n.
1.
, is introduced. In this case ESR process is performed in the space between external and internal moulds (Figure 1).

In melting of a hollow ingot area of the molten slag contact with walls of the moulds increases that causes increased loss of heat, which is taken away by the cooling water directly from the slag pool. For compensation of this loss in melting of a hollow ingot specific power, released in the slag, should be higher than in melting of a solid ingot of the same external diameter, whereby the smaller is thickness of the hollow ingot wall, the higher should be increase of the specific power. Relative losses of heat from the slag pool to the cooling water in melting of hollow ingots of any standard sizes may be assessed proceeding from Figure 2. Using dimensionless factor F, equal to ratio of total area of the molten slag contact with cooled walls to area of the metal pool surface, one may determine share of heat, taken away by cooling water directly from the slag, by which supplied power should be increased [3].

In addition to increased heat losses from slag pool in melting of hollow ingots additional heat removal to the mandrel from the remelted metal occurs. Shrinkage of the ingot being melted causes compression by it of the mandrel. That's why character of change of heat removal from external and internal surface of the hardening hollow ingot significantly differs. By means of the distance increase from the metal pool surface, heat release of the ingot to the external mould reduces due to increase of gap between them, while heat release to the internal mould increases [3].

In connection with more intensive heat removal metal of the hollow ingot solidifies with higher overcooling than metal of a solid ingot of the same external diameter [4, 5]. This causes production of more fine-grain primary structure and increased and stable values of density of hollow ingots in comparison with solid ones. So, density of metal over thickness of the wall (220 mm) of a hollow ingot of 540 mm diameter from steel of the 35KhN3M grade remains constant and constitutes 7.85 g/[cm.sup.3], while in solid ingot of the same diameter it reduces to center by 0.04 g/[cm.sup.3]. As a result metal of a hollow ingot is characterized by higher ductility ductility, ability of a metal to plastically deform without breaking or fracturing, with the cohesion between the molecules remaining sufficient to hold them together (see adhesion and cohesion). Ductility is important in wire drawing and sheet stamping.  than of a solid one [6].

The first hollow electroslag ingot was produced in the E.O. Paton Electric Welding Institute as far back as in 1955 [7]. It was melted according to according to
prep.
1. As stated or indicated by; on the authority of: according to historians.

2. In keeping with: according to instructions.

3.
 the scheme, presented in Figure 1, just instead of consumable A material that is used up and needs continuous replenishment, such as paper and toner. "The low-tech end of the high-tech field!"  electrodes of big section a welding wire was used. For implementation of such scheme of melting a disposable internal mould was used, which during << undressing >> of the ingot was cut and removed. Afterwards development of technology of electroslag casting (ESC See escape character and escape key. See also ESC/P.

ESC - escape
) of hollow ingots was directed at search of methods of removal from them of internal moulds without destruction.

In industrial production three different methods of ESC of hollow ingots were mastered, which differed by peculiarities of formation of their external and internal surfaces. According to first method a hollow ingot is melted with internal and external moulds being immovable. According to second method the external mould remains immovable, while the internal one moves relative the ingot being melted. Third method is characterized by the fact that relative movement of both moulds and the ingot being melted takes place.

First method of ESC is mainly used for serial production of cast electroslag billets with semi-closed cavities (Figure 3), which are formed by an immovable reusable mandrel [8]. Such mandrels represent rigid water-cooled rods, made from metal with thermal expansion thermal expansion

Increase in volume of a material as its temperature is increased, usually expressed as a fractional change in dimensions per unit temperature change.
 which significantly differs from expansion of the cast metal. Channels for cooling water are cut on surface of a rod and covered by a thin copper jacket.

For ESC of a hollow ingot from carbon steel a mandrel with a rod from austenite aus·ten·ite  
n.
A nonmagnetic solid solution of ferric carbide or carbon in iron, used in making corrosion-resistant steel.



[After Sir William Chandler Roberts-Austen (1843-1902), British metallurgist.
 steel is used. After melting the billet with a fixed in it mandrel is heated in a furnace. During heating it is stretched by the rigid mandrel which has higher thermal expansion. After cooling a gap is formed between them, and the mandrel is removed from the billet. In case of melting of a billet from austenite steel a rod from carbon steel is used. In this case during heating in a furnace the cast billet expands more than the mandrel, and the latter is removed in the heated state. As far as mandrels after each melt are insignificantly deformed, they may be repeatedly used [9].

[FIGURE 2 OMITTED]

An immovable rigid mandrel prevents from free shrinkage of the metal and causes in it tensile strain, which in the sections, where metal has not sufficiently solidified, may cause formation of hot cracks. Absolute value of tensile strain of a solidifying metal increases with increase of the cavity diameter, that makes higher probability of a crack formation. In this connection a mandrel, made in the form of a rigid water-cooled rod, may be used for formation of internal cavities of a limited diameter (in some cases not more than 200 mm).

Using immovable cooled mandrels the ingots are produced with cavities of even bigger diameter. In this case internal moulds are used, which are able to deform in process of melting under action of the shrinking metal of the casting. These may be water-cooled internal moulds with a disposable jacket, made from a thin carbon steel, or dismountable mandrels. Due to mutual movement of parts of the dismountable mandrel, the latter is not subjected to plastic strain in process of shrinkage of a hollow ingot, which allows using it repeatedly [10, 11].

[FIGURE 3 OMITTED]

[FIGURE 4 OMITTED]

The most widely method of ESC of hollow billets with application of immovable mandrels of different designs is used in manufacturing of parts of the power-producing equipment. So, from steels of the 15Kh1M1F and 0Kh18N10T grades housings of valves are produced with nominal bore from Dn 100 to 400 of 2.2 t mass for thermal and nuclear power plants, and from steel of the 0Kh18N10T grade--connecting pipes of valves with Dn 500 are made [8, 12]. From steel 20 housings of valves with Dn 800 for second circuit of the NPP NPP Nuclear Power Plant
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 power units are made [13].

For other branches of industry using such mandrels billets the container bushings from steel of the 5KhNM grade of 690 mm diameter were made, which had wall thickness 185 mm and mass 2.5 t [14], hollow billets of big nuts from steel 45 of 175 kg mass, etc. [10].

For implementation of second method of ESC of hollow billets an internal mould in the form of a truncated cone is used, which is moved in the course of the process relative the part being melted, which allows avoiding its gripping by the cooling metal. Coning of the mandrel is made in such way that during movement of the latter reduction of its diameter corresponds to thermal shrinkage of the billet, whereby the mandrel is placed with its bigger foot in direction of its movement. Depending upon direction of movement, a cavity of different configuration is formed in the casts. When the mandrel moves upwards, the cavity has constant diameter, while during its movement downwards a cavity with a small coning is formed [15].

In serial production only ESC method with a moving downwards internal mould is used. Because of coning of the internal cavity this method of melting is used for production of comparatively short billets with ratio of height to internal diameter close to one. Scheme of this process is presented in Figure 4. As far as electroslag melting is performed according to the multielectrode scheme in the immovable mould, melted ingots have smooth external surface. Their internal surface is also smooth (without surface tears) because a cone mandrel, when it moves in opposite to growth of the billet direction, compresses crust of the solidifying metal [15].

Peculiarity of cavity formation in such ESC method allows certain squeezing of the mandrel by a cooling billet. Value of the force, necessary for overcoming squeezing of the mandrel, is used as a parameter for regulating speed of drawing [16]. Doubtless advantage of this ESC method of hollow billets is possibility of its performance without application of special sensors that determine position of the metal pool level relative the movable mandrel.

Using this ESC method, different hollow billets are made for subsequent deformation or use in a cast form instead of forged pieces. For hot expanding into rings and cold rolling cold rolling
n.
The rolling of steel or other metal at room temperature to preserve its original crystal structure.
 of pipes hollow billets of 440 mm diameter with wall thickness up to 140 mm and height up to 500 mm from high-alloyed steels of the EI811, EI961, EP57 and Kh16N6 grades are melted [17]. For use in the cast form connection pipes of 10G2, 09G2S G2S Good Two Sides (plywood grade)
G2S Goody-Two-Shoes
G2S General to Specific
 and 16GS steels with flanges of 550 mm diameter, wall thickness 100 mm and height up to 600 mm are produced [18]. Using ESC also cast drive gearwheels of powerful industrial tractors of 1180 x 860 x 140 mm size from steel 45G are produced, which were earlier produced from forged pieces. The ESC method allowed drastic reducing volume of machining of wheels due to casting of teeth with minimum profile allowances [19].

For production of long hollow ingots or billets third ESC method is used, in which relative movement of a melted metal and both moulds is performed, whereby a cone internal mould is directed with its expansion upwards. Different options of this method are used: for example, a hollow ingot being melted remains immovable on a pallet, and by means of its growth the moulds are moved upwards (Figure 5, a); the moulds remain immovable, while the billet being melted is moved downwards together with a pallet (Figure 5, b) [20].

For melting of billets using this method the used electrodes are arranged in the form of a paling from round and rectangular rolled stock. The paling of electrodes between the moulds is arranged in such way that elements of the structure that hold the mandrel in necessary position be in interspaces between separate electrodes. The moulds, united into a common block, may have expansion in the upper part. A slag pool is located in it during remelting, and process of melting of consumable electrodes occurs in it [21, 22]. The moulds with expanded melting zone allow using shorter electrodes, cross section of which may exceed wall thickness of a hollow billet being melted, which makes it possible to increase length of the billet without changing height of the electroslag unit [23].

In ESC in an expanded mould the molten metal from flashed ends of consumable electrodes drains into narrow part of the gap, in which a hollow billet is formed. By moving the mould or the ingot at the speed of melting, surface of the metal pool is maintained at the assigned level below the expansion threshold. Surface of the slag pool in expanded part of the mould also remains practically immovable relative its walls. In this case when direct scheme of connection of the electrode--ingot power source is used, local wear of the mould wall occurs in area of the slag pool surface. The wear occurs as a result of electric erosion of the metal under action of that part of the working current, which goes from the electrode electrode, terminal through which electric current passes between metallic and nonmetallic parts of an electric circuit. In most familiar circuits current is carried by metallic conductors, but in some circuits the current passes for some distance through a  through the slag pool directly to the mould wall [24]. In case of ESC of ingots with filling of an immovable mould, this phenomenon is manifested weakly, because the slag pool moves along the whole surface of the mould walls.

[FIGURE 5 OMITTED]

For the purpose of controlling local wear of the walls, consumable electrodes are connected pairwise with source of current according to the bifilar bi·fi·lar  
adj.
Fitted with or involving the use of two threads or wires.



bi·filar·ly adv.

Adj. 1.
 scheme, whereby share of the working current, which is directed to the mould, and, respectively, local wear significantly reduce [25].

In ESC with relative movement of the hollow ingot being melted and the moulds speed of the movement should correspond to rate of the ingot growth. In case, if speed of movement exceeds rate of the ingot growth, outflow of the molten metal through the formed interspace interspace /in·ter·space/ (in´ter-spas) a space between similar structures.

in·ter·space
n.
A space between two things; an interval.
 between the ingot and the cone mandrel will occur, while if speed of movement is below the rate of the ingot growth, squeezing of the mandrel by the hollow ingot will occur, and during its further movement the mould will start to tear from the ingot the metal crust that squeezes it. That's why in this case force of squeezing may not be used for regulation of speed of mutual movement in the same way as in case of melting with drawing of the mandrel downwards. For regulation of speed of mutual movement of the moulds and the ingot in this case special sensors are used which track the metal pool level. Sensors of induction [26], heat [27] and potential [28] types are used, which are installed in the mould wall below the expansion threshold.

Using ESC with relative movement of both moulds long hollow billets with diameters up to 1500 mm and wall thickness from 40 to 350 mm are produced under industrial conditions [23, 29-31]. The most typical examples of using such billets from different classes of steel are presented below.

From carbon steel 20 hollow billets of 680 mm diameter are produced, which have thickness of walls 110 mm and length 1.5 m. Housings of servomotors for hydroelectric power stations This is a list of major hydroelectric power plants in all countries in the world with installed capacity over 100 MW.

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Name of power station Installed capacity in MW Country
 are produced from them [12].

From alloyed structural steel of the 38KhM grade wide nomenclature nomenclature /no·men·cla·ture/ (no´men-kla?cher) a classified system of names, as of anatomical structures, organisms, etc.

binomial nomenclature
 of hollow ingots, which are used for subsequent expanding into rings, are produced [29].

From tool steel of the 9KhF grade billets of 1200 mm diameter are cast with thickness of walls 320 mm, length up to 2.4 m and mass above 16 t for cast sleeves of support rolls of rolling mills [32].

From die steels of the 4KhMFS and 4Kh4M2VFS VFS Virtual File System
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 grades bushings of diameter from 295 to 775 mm and internal diameter from 145 to 365 mm are melted for hydrocontainers of horizontal pipe presses [31]. Experience of operation of cast electroslag bushings showed that their durability exceeds 2 times durability of the forged ones.

From stainless steel stainless steel: see steel.
stainless steel

Any of a family of alloy steels usually containing 10–30% chromium. The presence of chromium, together with low carbon content, gives remarkable resistance to corrosion and heat.
 of the 07Kh16N6 grade billets of drums of 6 t mass, length 2.5 m, diameter 1460 mm and wall thickness 80 mm are melted [33]. From steel of the 12Kh18N10T grade billets of vessel housings of 2.5 m length, 715 mm diameter with wall thickness 170 mm, which operate at temperature of liquid nitrogen Noun 1. liquid nitrogen - nitrogen in a liquid state
atomic number 7, N, nitrogen - a common nonmetallic element that is normally a colorless odorless tasteless inert diatomic gas; constitutes 78 percent of the atmosphere by volume; a constituent of all living
 and pressure 7 MPa, are made [34].

There is a version of the ESC technology, according to which the ingot is drawn downwards, and the external mould and the mandrel are not united into a common block. In this case the mandrel is installed on a rigid rod, through which also cooling water is fed and withdrawn. In process of ESC upper end of the internal mould is maintained below level of the slag in such way that it just a little protrudes above the metal pool, whereby space inside the mould that is above the slag pool level remains free for placement of the consumable electrodes [35, 36]. Scheme of such ESC process is presented in Figure 5, c.

Advantage of this ESC version of hollow ingots is possibility of using for remelting one consumable electrode of big diameter. In course of the ESC process as if piecing of solid electrode and formation of a hollow billet occur. This variety of ESC received name--electroslag piercing.

In piercing there is no need to use for remelting thin rolled stock from the required grade of material and produce from it a consumable electrode in the form of a paling of bars. Application of one electrode simplifies process of the ESC preparation and significantly reduces cost of its preparation. Especially efficient is piercing in production of hollow billets from hardly-deformed steels and alloys, from which it is difficult to produce thin bars, whereby for melting of hollow billets cast consumable electrodes may be used, produced by methods of vacuum induction melting Vacuum Induction Melting is a process for melting metal under vacuum conditions using electromagnetic induction. It works by creating electrical eddy currents in the metal which heats the "charge" to melt it.  and vacuum arc remelting Vacuum Arc Remelting (VAR) is a secondary melting process for production of metal ingots with elevated chemical and mechanical homogeneity for highly demanding applications. .

Introduction into industry of the piercing method encounters certain difficulties, connected with durability of the technological fitting-out. Firstly, maximum length of a hollow billet, melted in this way, is limited by rigidity of the rod that preserves with necessary accuracy position of the mandrel in relation to the external mould. Secondly, because of a direct scheme of the consumable electrode connection to the power source not just local electroerosion process of the external mould wall occurs, but also intensive destruction of upper part of the mandrel. Wear of the mandrel by the passing current is aggravated ag·gra·vate  
tr.v. ag·gra·vat·ed, ag·gra·vat·ing, ag·gra·vates
1. To make worse or more troublesome.

2. To rouse to exasperation or anger; provoke. See Synonyms at annoy.
 by the rain of the overheated o·ver·heat  
v. o·ver·heat·ed, o·ver·heat·ing, o·ver·heats

v.tr.
1. To heat too much.

2. To cause to become excited, agitated, or overstimulated.

v.intr.
 metal drops, which get on it from the flashed end of the consumable electrode.

For reduction of these harmful phenomena built-up moulds and mandrels, assembled from separate isolated from each other parts, are used. In addition, using blowing of the slag pool by inert gases inert gases (i·nertˑ gaˑ·ss),
n.
 through the mandrel, the zone of the drip fall is shifted from upper end of the mandrel to surface of the annular annular /an·nu·lar/ (an´u-ler) ring-shaped.

an·nu·lar
adj.
Shaped like or forming a ring.



annular

ring-shaped.
 metal pool. These technological methods increase service life of the moulds up to several hundreds melts [37].

Using electroslag piercing, hollow billets of 525 mm diameter with wall thickness 135 mm, length 1.5 m from the 30KhN2M steel and nickel alloy Noun 1. nickel alloy - an alloy whose main constituent is nickel
nickel-base alloy

alloy, metal - a mixture containing two or more metallic elements or metallic and nonmetallic elements usually fused together or dissolving into each other when molten; "brass
 (wt.%: 20 Cr; 20 Fe; 5 Nb; 3 Mo; 1 Ti) were produced. These billets were designed for subsequent deformation [36]. Electroslag cast billets of longitudinal carriages of automatic machines were also serially manufactured from the 20Kh steel. Billets of 1.4 m length with a shape external surface and cavity of 135 mm diameter were melted [35, 37].

Using ESC method with drawing, hollow billets with a curvilinear curvilinear

a line appearing as a curve; nonlinear.


curvilinear regression
see curvilinear regression.
 axis were also produced, whereby forming parts of the moulds were imparted necessary curvature, and the billet was drawn over arc of the circumference of necessary radius. Scheme of the process is presented in Figure 5, d. Using this ESC method pipe knees from high-temperature chrome-nickel steel Noun 1. chrome-nickel steel - Elinvar is a trademark for a kind of steel used for watch springs because its elasticity is constant over a wide range of temperatures
Elinvar
 of 25-20 type [38] and elbows of Dn 350 with wall thickness 60 mm having mass up to 950 kg from steel of the 14KhGS and 30KhMA grades are produced. They are used for production of pipelines and heat exchangers that operate at high temperature and pressure. Produced by this method cast electroslag knees may have turn angle up to 180[degrees] [13].

Using scheme with drawing of the billet over circumference only from the external mould, half rings of solid section are cast; after their pairwise welding cast electroslag ring billets are produced. Using this technology, bands of cement kilns of T-shape profile from steel 35 are produced. These rings are welded into body of the kiln and function as supports during rotation of the latter. They have width of the support part 900 mm and general width 1500 mm. Diameter of the support part of the rings is 6 m, internal diameter is 5 m, mass is 65 t. Application of such electroslag bands allowed increasing rigidity of the cement kiln Cement kilns are used for the pyroprocessing stage of manufacture of Portland and other types of hydraulic cement, in which calcium carbonate reacts with silica-bearing minerals to form a mixture of calcium silicates.  body and significant increasing durability of its lining [39].

[FIGURE 6 OMITTED]

For application in cast form without subsequent deformation it is possible to produce not just cylindrical billets with a cavity, located concentrically, but also billets with any other constant over length shape of the cross section. For example, billets of 4 m length with an eccentrically located cavity and a rectangular protrusion protrusion /pro·tru·sion/ (-troo´zhun)
1. extension beyond the usual limits, or above a plane surface.

2. the state of being thrust forward or laterally, as in masticatory movements of the mandible.
 outside on the side of the biggest wall thickness [40] and cylindrical billets of the housing of the double-worm granulator of 1.7 m length with the cavity in the form of figure of eight, consisting of two circumferences of 80 mm diameter [41], were produced. Billets in the form of a parallelepiped of 600 x 540 x 830 mm size with a rectangular 190 x x 160 mm hole were also melted [42].

For some machine building parts that operate under conditions of heating long billets with through holes for cooling are needed. Making of long holes by means of machining is rather complex. The ESC method with relative movement of the moulds significantly simplifies manufacturing of such parts. For production of long billets with several isolated from each other longitudinal holes inside the external mould a respective number of cooled conic mandrels are placed. Example of such cast billet is a cooled guide of 3.7 m length in the form of a shape profile with four longitudinal through holes of 23 mm diameter from steel of the 3Kh13 grade [43].

In Figure 6 shapes of cross section of some cast shape billets, produced by considered above ESC methods, are shown.

For commercial production of the electroslag hollow ingots and billets of different mass a series of electroslag furnaces was developed [44]. For specific items a water-cooled specialized copper and steel technological fitting-out (moulds, mandrels, pallets) were developed, by means of which it is possible to melt billets of different shape and size [10, 45, 46]. Methodologies of calculation and design of different types of moulds with convective or boiling conditions of cooling were developed [4].

Analysis of possibilities of different methods of production of the hollow cast electroslag billets and experience of their use in industry allowed giving following recommendations:

* it is most rational to perform melting of billets with semi-close cavities using the ESC method with application of immovable external and internal moulds;

* melting of hollow billets of a limited height one may perform by the ESC method with application of an immovable external mould and a movable relative the billet being cast internal mould, whereby external surface of the produced billets may have a complex form;

* for melting of long billets of constant cross section with one or several cavities the ESC technology with relative movement of the billet being melted and the moulds should be used.

CONCLUSIONS

1. Specialists of different countries developed and introduced into industrial production a special version of the electroslag process--ESC of hollow ingots and billets. This technology allows producing directly in the ESC process hollow cast billets, metal of which has higher service properties than the strained one.

2. The electroslag cast billets significantly simplify production from them of many unique parts. The ESC technology also solves the task of production of hollow billets of complex profile from hardly-deformed high-alloyed steels and alloys, which are used on ever growing scale in industry.

[1.] (1981) Electroslag metal. Ed. by B.E. Paton, B.I. Medovar. Kiev: Naukova Dumka dum·ka  
n.
A song, especially a Slavic folksong, that has alternating happy and sad passages.



[Slovak, Ukrainian folksong, from Ukrainian, diminutive of duma,
.

[2.] Medovar, B.I., Tsykulenko, A.K., Dyachenko, D.M. (1990) Quality of electroslag metal. Kiev: Naukova Dumka.

[3.] Paton, B.E., Medovar, B.I., Shevtsov, V.L. et al. (1977) Investigation of heat exchange in electroslag remelting with various schemes. In: Electroslag remelting. Issue 4. Kiev: Naukova Dumka.

[4.] (1978) Thermal processes in electroslag remelting. Ed. by B.I. Medovar. Kiev: Naukova Dumka.

[5.] Mitchell, A., Belentine, A.S. (1983) Factors influencing the solidification and temperature of ingots in ESR. In: Electroslag remelting. Issue 6. Kiev: Naukova Dumka.

[6.] Paton, B.E., Medovar, B.I., Chekotilo, L.V. et al. (1972) Specifics of structure and properties of electroslag remelting hollow ingots. In: Special electrometallurgy Electrometallurgy

The branch of process metallurgy dealing with the use of electricity for smelting or refining of metals. The electrochemical effect of an electric current brings about the reduction of metallic compounds, and thereby the extraction of metals
. Pt 1. Kiev: Naukova Dumka.

[7.] Medovar, B.I. (1956) Electric casting of ingots. In: Electroslag welding Electroslag welding is a highly productive welding process for thick materials. It involves the melting of the surfaces of the metal workpieces and the filler metal with a molten slag to cause coalescence. . Ed. by B.E. Paton. Kiev-Moscow: Mashgiz.

[8.] Rabinovich, V.I., Zamoshnikov, L.D., Kriger, Yu.N. et al. (1972) Development and application of electroslag melting technology of stop valve a valve that can be closed or opened at will, as by hand, for preventing or regulating flow, as of a liquid in a pipe; - in distinction from a valve which is operated by the action of the fluid it restrains.

See also: Stop
 bodies. In: Special electrometallurgy. Pt 1. Kiev: Naukova Dumka.

[9.] Paton, B.E., Medovar, B.I., Bojko, G.A. (1974) Elec troslag casting (Review). Moscow: NIIMash.

[10.] Yuzhanin, Zh.I. (1978) Developing of production of electroslag castings at Kolomensky Works of heavy machinetool construction. In: Problems of electroslag technology. Kiev: Naukova Dumka.

[11.] Beloglazov, A.P., Medovar, B.I., Kumysh, I.I. et al. Mandrel. USSR USSR: see Union of Soviet Socialist Republics.  author's cert. 361702. Int. Cl. C 21 C 5/56. Publ. 05.06.80.

[12.] Kriger, Yu.N., Nechaev, E.A., Karpov, O.S. (1985) Electroslag melting in power machine-building. Problemy Spets. Elektrometallurgii, 3, 24-28.

[13.] Alikin, A.P., Bojko, G.A. (1983) Electroslag casting in chemical machine-building. In: Electroslag technology. Kiev: Naukova Dumka.

[14.] Yuzhanin, Zh.I., Tsypunova, I.R., Agafonov, A.S. (1979) Producing of billets of container bushings from 5KhNM steel by electroslag casting. Metallovedenie i Termich. Obrab. Metallov, 6, 53-55.

[15.] Medovar, B.I., Chekotilo, L.V., Pavlov, V.L. (1973) Electroslag melting of hollow ingots. In: Proc. of Int. Symp. on Problems of Special Electrometallurgy (Kiev, June 1972). Kiev-Moscow, 42-46.

[16.] Yuzhanin, Zh.I. (1983) Auxiliary technological equipment in producing of electroslag castings. Problemy Spets. Elektrometallurgii, 19, 29-32.

[17.] Rabinovich, A.Ya., Zhelnin, B.P., Marinin, A.V. et al. (1983) Electroslag remelting at Kulebaksky S.M. Kirov Metallurgical Works. In: Electroslag technology. Kiev: Naukova Dumka.

[18.] Chekotilo, L.V., Pavlov, V.L., Alikin, A.P. et al. (1983) Production experience of electroslag casting of shaped billets of hollow ingots by << cone >> method. In: Ibid.

[19.] Kumysh, Desyatov, V.T., Petrov, Yu.B. (1978) Electroslag casting of billets of drive wheels of industrial tractors. In: Problems of electroslag technology. Kiev: Naukova Dumka.

[20.] Paton, B.E., Medovar, B.I., Latash, Yu.V. (1963) Elec troslag casting and prospects of its application in foundry. In: Mechanical properties of cast metal. Moscow: AN SSSR SSSR Society for the Scientific Study of Religion
SSSR Society for the Scientific Study of Reading
SSSR Smallest Set of Smallest Rings (chemistry)
SSSR Sojus Sowjetskich Sozialistitscheskich Respublik (USSR; Russian) 
.

[21.] Medovar, B.I., Baglaj, V.M., Fedorovsky, B.B. et al. Device for electroslag remelting of metals. Pat. 1326579 England. Publ. 15.08.73; Pat. 920596 Italy. Publ. 15.03.72; Pat. 36669 Canada. Publ. 13.11.73; Pat. 2054529 FRG. Publ. 10.05.72; Pat. 342258 Sweden. Publ. 21.01.72.

[22.] (1973) Development of new technology for slag casting as applied to producing of cylindrical products. In: Proc. of 4th Int. Symp. on Processes of Electroslag Remelting (Tokyo, Japan, 1973). Issue 3. Kiev: Naukova Dumka, 178-193.

[23.] Medovar, B.I., Baglaj, V.M., Chekotilo, L.V. (1979) Electroslag casting of high-pressure large-sized pipes. In: Electroslag remelting. Issue 5. Kiev: Naukova Dumka.

[24.] Medovar, B.I., Artamonov, V.L., Baglaj, V.M. et al. (1974) Anodic an·ode  
n.
1. A positively charged electrode, as of an electrolytic cell, storage battery, or electron tube.

2. The negatively charged terminal of a primary cell or of a storage battery that is supplying current.
 fracture of mould in ESR. In: Refining remeltings. Kiev: Naukova Dumka.

[25.] Paton, B.E., Medovar, B.I., Baglaj, V.M. et al. (1977) Electroslag casting of pipes. Problemy Spets. Elektrometallurgii, Issue 7, 3-9.

[26.] Bondarenko, O.P., Marchenko, A.M., Kravchuk, A.I. et al. (1976) Inductive inductive

1. eliciting a reaction within an organism.

2.


inductive heating
a form of radiofrequency hyperthermia that selectively heats muscle, blood and proteinaceous tissue, sparing fat and air-containing tissues.
 sensors of metal level for electroslag furnaces. Ibid. , Issue 5, 6-10.

[27.] Gerashchenko, O.A., Shevtsov, V.L., Palti, A.M. et al. (1978) Calorimetric cal·o·rim·e·ter  
n.
1. An apparatus for measuring the heat generated by a chemical reaction, change of state, or formation of a solution.

2.
 gage for refining remelting installations. In: Problems of electroslag technology. Kiev: Naukova Dumka.

[28.] Timashov, G.A., Genis, I.A., Fedorovsky, B.B. et al. (1981) Some problems of investigation of potential field of slag pool in movable moulds during electroslag remelting. Problemy Spets. Elektrometallurgii, Issue 14, 25-27.

[29.] Vasiliev, B.P., Fedorovsky, B.B., Us, V.I. et al. (1991) Hollow ESR ingots: billets for hot rolling The metallurgical process of Hot rolling, used mainly to produce sheet metal or simple cross sections from billets describes the method of when industrial metal is passed or deformed between a set of work rolls and the temperature of the metal is generally above its  of rings and shells. Ibid., Issue 4, 6-9.

[30.] Baglaj, V.M., Fedorovsky, B.B., Timashov, G.A. (1976) Producing of thin-walled pipes by electroslag casting method. Ibid., Issue 5, 34-40.

[31.] Zhadkevich, M.L., Fedorovsky, B.B., Borodin, A.I. (1988) High-quality cast hollow electroslag billets. Litejnoe Proizvodstvo, 8, 12-13.

[32.] Fedorovsky, B.B., Timashov, G.A., Emelianenko, Yu.G. et al. (1987) Application of hollow electroslag billets in heavy machine-building. Problemy Spets. Elektrometallurgii, 2, 24-27.

[33.] Yuzhanin, Zh.I., Dubinsky, R.S. (1988) ESC at PO Kolomensky Works of Heavy Machine-Tools. In: Electroslag technology. Kiev: Naukova Dumka.

[34.] Medovar, B.I., Chepurnoj, A.D., Saenko, V.Ya. et al. (1981) Electroslag melting of billets of high-pressure vessels from austenitic steel Noun 1. austenitic steel - steel that has enough nickel and chromium or manganese to retain austenite at atmospheric temperatures
austenite - a solid solution of ferric carbide or carbon in iron; cools to form pearlite or martensite
. Problemy Spets. Elektrometallurgii, Issue 15, 13-16.

[35.] Timashov, G.A., Fedorovsky, B.B., Khlebnikov, B.A. et al. (1983) Producing of shaped billets of machine tool parts by electroslag piercing method. In: Electroslag technology. Kiev: Naukova Dumka.

[36.] Klein, G.J., Venal VENAL. Something that is bought. The term is generally applied in a bad sense; as, a venal office is an office which has been purchased. , U.V., Lav, K.L. (1979) Electroslag melting of hollow ingots. In: Electroslag remelting. Issue 5. Kiev: Naukova Dumka.

[37.] Timashov, G.A., Fedorovsky, B.B., Krepak, V.A. et al. (1984) Experience of application of electroslag piercing technology in producing of shaped hollow billets. Spets. Elektrometallurgiya, Issue 54, 44-46.

[38.] Uji, A. (1977) Producing of shaped rings using the ESC process with stripping and rotation. In: Electroslag remelting. Issue 4. Kiev: Naukova Dumka.

[39.] Pokhlebaev, V.K., Dimitrov, Z.I., Beloglazov, A.P. et al. (1983) Application of electroslag technology for producing of welded band billets at << Volgotsemmash >> Works. In: Electroslag technology. Kiev: Naukova Dumka.

[40.] Fedorovsky, B.B., Timashov, G.A., Nagaevsky, I.D. et al. (1983) Application of ESC for producing of long shaped castings with flanges. In: Ibid.

[41.] Medovar, B.I., Timashov, G.A., Fedorovsky, B.B. et al. (1979) Electroslag casting of billets of two-worm granulators. Problemy Spets. Elektrometallurgii, Issue 11, 41-43.

[42.] Paton, B.E., Medovar, B.I., Chekotilo, L.V. et al. (1971) Electroslag melting of rectangular section hollow ingots. Spets. Elektrometallurgiya, Issue 13, 35-39.

[43.] Fedorovsky, B.B., Timashov, G.A., Bondarenko, L.I. et al. (1986) ESC of long billets with simultaneous producing of several holes of small diameter. Problemy Spets. Elektrometallurgii, 3, 38-39.

[44.] (1976) Electroslag furnaces. Ed. by B.E. Paton, B.I. Medovar. Kiev: Naukova Dumka.

[45.] Bondarenko, L.I., Timashov, G.A., Fedorovsky, B.B. (1986) Sectional moulds for ESC of large-sized hollow ingots. Problemy Spets. Elektrometallurgii, 1, 26-30.

[46.] Tsykulenko, K.A. (2007) Progress of electroslag technologies and updating of designs of ESR moulds (Review). Advances in Electrometallurgy, 4, 7-17.

M.L. ZHADKEVICH, V.L. SHEVTSOV and L.G. PUZRIN

E.O. Paton Electric Welding Institute, NASU NASU Naval Antarctic Support Unit (US Navy)
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Title Annotation:ELECTROSLAG TECHNOLOGY
Author:Zhadkevich, M.L.; Shevtsov, V.L.; Puzrin, L.G.
Publication:Advances in Electrometallurgy
Article Type:Report
Date:Jul 1, 2008
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