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Electron beam curing of EPDM.


Electron beam A stream of electrons, or electricity, that is directed towards a receiving object. See electron beam imaging and electron beam lithography.  curing of EPDM EPDM Ethylene-Propylene-Diene-Monomer
EPDM Enterprise Product Data Management
EPDM Ethylene Propylene Dimonomer (industrial/commercial piping/plumbing components)
EPDM Engineering Product Data Management


The radiation chemistry of polymers dates back to the end of the 1940s (refs. 1-3). In those days polyethylene and other macromolecular mac·ro·mol·e·cule  
n.
A very large molecule, such as a polymer or protein, consisting of many smaller structural units linked together. Also called supermolecule.
 materials were exposed to the background radiation (radiation produced indirectly as a result of reactions between the original radiation and its environment) of nuclear reactors. It was established that these macromolecules Macromolecules
A large molecule composed of thousands of atoms.

Mentioned in: Gene Therapy

macromolecules
 changed in both a chemical and physical sense when exposed to high energy radiation (>[10.sup.2]eV). Every polymer was also found to be altered in its own specific way, with some polymers exhibiting the properties of crosslinked material and others being completely degraded. At the same time, some polymers were found to be relatively resistant to such radiation.

More extensive research has also established that the susceptibility of a polymer to high-energy radiation may be affected by all kinds of additives, and these findings justify a study of the effect of high-energy radiation on polymeric polymeric /poly·mer·ic/ (pol?i-mer´ik) exhibiting the characteristics of a polymer.

pol·y·mer·ic
adj.
1. Having the properties of a polymer.

2.
 materials.

It was a long time before high-energy accelerators having sufficient capacity for industrial applications became available. It is now possible to generate any desired radiation dose needed to produce the required properties in the product to be irradiated. The dose can be increased or reduced simply by turning a potentiometer.

Normally EPDM rubbers are vulcanized vul·ca·nize  
tr.v. vul·ca·nized, vul·ca·niz·ing, vul·ca·niz·es
To improve the strength, resiliency, and freedom from stickiness and odor of (rubber, for example) by combining with sulfur or other additives in the presence of heat
 by systems based on sulphur, resin or peroxide. The common feature of these systems is that they all require activator energy in the form of heat. The (extremely) high temperatures (approximately 180 [degrees] C) have the disadvantage that the final properties of the finished product may be affected in one way or another by a variety of uncontrolled side reactions which may occur.

Radiation curing, on the other hand, is a process which differs from those mentioned above in that the final curing is carried out at about 20 [degrees] C under closely controlled conditions (such as radiation dose, penetration depth Penetration Depth is a measure of how deep light or any electromagnetic radiation can penetrate into a material. It is defined as the depth at which the intensity of the radiation inside the material falls to 1/e (about 37%) of the original value at the surface. , etc.), and this form of curing ultimately results in a more well-defined end product. In the rubber industry, this technique is used by large rubber processors (for example, in roof sheetting and cable production). Its widespread use is, however, impeded by the high investment costs Those program costs required beyond the development phase to introduce into operational use a new capability; to procure initial, additional, or replacement equipment for operational forces; or to provide for major modifications of an existing capability. . One way of avoiding these high costs is to arrange for the products to be irradiated by contractors.

Radiation curing

Theory of radiation curing Before dealing with the study itself, some frequently used concepts and definitions will be spelled out in greater detail. However, an in-depth description of the theoretical background of radiation chemistry falls outside the scope of this article.

Radiation curing, which is used to crosslink polymers or coatings, covers the entire spectrum of electromagnetic radiation electromagnetic radiation, energy radiated in the form of a wave as a result of the motion of electric charges. A moving charge gives rise to a magnetic field, and if the motion is changing (accelerated), then the magnetic field varies and in turn produces an  energies responsible for chemical reactions This is the 18th episode of television drama Men in Trees. It originally aired on June 25, 2007 on the TV2 network in New Zealand as a continuation of season 1. Recap
Marin and Cash have a stew cook off, she admits his is better than hers.
, as shown in table 1 (refs. 4 and 5).

Electron beam radiation belongs to the high-energy type (energies of approximately [10.sup.2]eV and over). Four aspects of polymer crosslinking with high-energy radiation will be discussed in greater detail here. These are

* type of radiation and radiation source;

* the theoretically possible reactions and how they proceed;

* the type of polymer irradiated and its susceptibility to radiation;

* the chemical, physical and mechanical properties of the network formed

Types of radiation and radiation sources The types of radiation mentioned in table 1 can be subdivided into the following categories:

* noncorpuscular radiation such as microwaves, IR, sunlight (UV/VIS), X-rays and gamma-radiation, and

* corpuscular radiation corpuscular radiation
n.
Radiation consisting of streams of subatomic particles such as protons, electrons, and neutrons.



corpuscular radiation
 such as alpha- and beta-radiation, high energy electrons, protons, deuterons and neutrons. All these types of radiation are classified as high-energy types, which also includes gamma-radiation.

The origin of high-energy radiation Alpha-, beta- and gamma-radiation are the result of the disintegration of radioactive elements, and in particular

* alpha-radiation is the emission of He nuclei having a positive charge of +2;

* beta-radiation is the emission of electrons, which have a negative charge;

* gamma-radiation is shortwave short·wave  
adj.
1. Having a wavelength of approximately 10 to 200 meters.

2. Capable of receiving or transmitting at wavelengths of approximately 10 to 200 meters: a shortwave radio.
 electromagnetic radiation (photons, <0.001 nm);

* protons, neutrons and dueterons are nuclear particles which are released during the disintegration of atomic nuclei as a result of radioactive decay radioactive decay
n.
1. Spontaneous disintegration of a radionuclide accompanied by the emission of ionizing radiation in the form of alpha or beta particles or gamma rays.

2. An instance of such disintegration.
 or bombardment with other atomic particles.

Electron radiation Noun 1. electron radiation - radiation of beta particles during radioactive decay
beta radiation, beta ray

ionizing radiation - high-energy radiation capable of producing ionization in substances through which it passes
, on the other hand, is generated in a machine and the amount of energy (that is to say, the velocity of the electrons) can be adjusted as desired. Many of the above-mentioned high-energy radiations have no commercial application but are used in fundamental research. It is only electrons and gamma-radiation which are used commercially.

Gamma-radiation Unlike electron radiation, gamma radiation gamma radiation, high-energy photons emitted as one of the three types of radiation resulting from natural radioactivity. It is the most energetic form of electromagnetic radiation, with a very short wavelength (high frequency).  is electromagnetic in nature (i.e., consists of photons). As a consequence, the depth to which the substrate to be irradiated is penetrated is different for the two types of radiation.

Gamma-radiation is generated in a [sup.60.Co] source (obtained by irradiating metallic cobalt with neutrons) and is the result of the following decay reaction which has a half life of 5.3 years:

[sup.60]Co + [right arrow] [sup.58.5]Ni + hv (1.17 - 1.33 MeV) + [Beta] - where h is Planck's constant Planck's constant (plängks), fundamental constant of the quantum theory. It is represented by the letter h and has a value of 6.63 × 10−34 J-sec.  and v is the frequency in Hz.

The radiation produced during the decay of [sup.60]Co has an energyquant of 1.17 and 1.33 MeV and it is mainly used for preserving foodstuffs foodstuffs nplcomestibles mpl

foodstuffs npldenrées fpl alimentaires

foodstuffs food npl
, sterilizing medical products, germinating plants etc. Here the penetration depth has to be large since pre-packed small units are involved and in view of the high added value Added value in financial analysis of shares is to be distinguished from value added. Used as a measure of shareholder value, calculated using the formula:

Added Value = Sales - Purchases - Labour Costs - Capital Costs
 the role played by the cost price (irradiation irradiation /ir·ra·di·a·tion/ (i-ra?de-a´shun)
1. radiotherapy.

2. the dispersion of nervous impulse beyond the normal path of conduction.

3.
 time) is small.

Electron radiation (ref. 6) Electrons originating from an accelerator are incorrectly called beta-radiation. It is only electrons which are released as a result of the radioactive disintegration of elements which constitute beta-radiation.

In this century, Van der Graaff left a deep imprint on the development of electron accelerators, the generator named after him, in which a very high voltage The term high voltage characterizes electrical circuits, in which the voltage used is the cause of particular safety concerns and insulation requirements. High voltage is used in electrical power distribution, in cathode ray tubes, to generate X-rays and particle beams, to  is produced on an insulated in·su·late  
tr.v. in·su·lat·ed, in·su·lat·ing, in·su·lates
1. To cause to be in a detached or isolated position. See Synonyms at isolate.

2.
 metal cylinder, being well-known. Later developments by Van der Graaff's coworkers resulted in the modern accelerators in which a voltage of up to approximately [10.sup.7] (10 MeV) volts is produced on a tungsten tungsten (tŭng`stən) [Swed.,=heavy stone], metallic chemical element; symbol W; at. no. 74; at. wt. 183.85; m.p. about 3,410°C;; b.p. 5,660°C;; sp. gr. 19.3 at 20°C;; valence +2, +3, +4, +5, or +6.  cathode. The electrons are accelerated in high vacuum and leave the machine via a titanium window.

Theory of polymer crosslinking by electron radiation The reactions occurring on exposure to electron radiation can be subdivided into a number of types:

* initiation reactions;

* propagation reactions; and

* termination reactions.

The various types of reactions may result not only in crossinking but also in chain scission scis·sion
n.
1. A separation, division, or splitting, as in fission.

2. See cleavage.
, and there is a clear parallel with peroxide curing reactions and with free-radical polymerization polymerization

Any process in which monomers combine chemically to produce a polymer. The monomer molecules—which in the polymer usually number from at least 100 to many thousands—may or may not all be the same.
 reactions.

The principal mechanisms which initiate crosslinking by interaction with high-energy radiation are shown in figures 1 and 2.

As is evident from the reaction mechanisms described, there is always competition between chain scission and crosslinking in high-energy irradiation of a macromolecular system. The backbone of the molecule may be broken or a side group (atom) (H, [CH.sub.3], etc.) detached, the chemical structure largely determining which process predominates. Table 2 shows the dissociation dissociation, in chemistry, separation of a substance into atoms or ions. Thermal dissociation occurs at high temperatures. For example, hydrogen molecules (H2  energy of some bonds and reveals, for example, that it requires less energy from rupture of a bond from a tertiary carbon atom Noun 1. carbon atom - an atom of carbon
atom - (physics and chemistry) the smallest component of an element having the chemical properties of the element
 than to a secondary carbon atom.

If it is assumed that the process is based on free-radicals only, scission leads to a reduction in molecular weight. However, the detachment of a side group/atom results in the formation of crosslinks if two macromolecules come into contact with each other during lifetime of their radicals. How can the relatively immobile im·mo·bile
adj.
1. Immovable; fixed.

2. Not moving; motionless.



immo·bil
 macromolecules ever crosslink? A simple, but imprecise im·pre·cise  
adj.
Not precise.



impre·cisely adv.
, answer to this question is that a free radical is not fixed in the macromolecule macromolecule, term that may refer either to a crystal such as a diamond, in which the atoms are identical and held by covalent bonds (see chemical bond) of equal strength, or to one of the units that compose a polymer.  in terms of position and time but intramolecular in·tra·mo·lec·u·lar  
adj.
Within a molecule.



intra·mo·lec
 and intermolocular radical movements take place.

Type of polymer irradiated and its behavior (refs. 8 and 9) Polymer systems react in their own specific way to electron radiation and over the years it has been found in practice that, in a multicomponent system such as, for example, a polymer blend A polymer blend, polymer alloy, or polymer mixture is a member of a class of materials analogous to metal alloys, in which two or more polymers are blended together to create a new material with different physical properties.  or rubber compounds, every component will react individually and differently to the radiation. In principle, four categories can be distinguished:

* components which have a high sensitivity (such as ethylene norbornene [ENB], dicyclopentadiene [DCPD DCPD Dicyclopentadiene
DCPD Direct Current Potential Drop
DCPD Direct Compensation Property Damage (automobile insurance coverage)
DCPD Daly City Police Department (California)
DCPD Directional Canister Passage Detector
] and hexadiene [HD]) and compounds which contain displaceable unsaturated unsaturated /un·sat·u·rat·ed/ (un-sach´ur-at?ed)
1. not holding all of a solute which can be held in solution by the solvent.

2. denoting compounds in which two or more atoms are united by double or triple bonds.
 bonds, such as 1,2-vinyl compounds and methacrylates;

* components, such as polyethylene and polypropylene, which are relatively resistant to electron radiation compared with the compounds mentioned under 1;

* components, such as styrene sty·rene
n.
A colorless oily liquid from which polystyrenes, plastics, and synthetic rubber are produced. Also called vinylbenzene.
, or aromatics in general, which are added to a polymer system to delay crosslinking;

* components, such as isobutylene Noun 1. isobutylene - used also in making gasoline components
butene, butylene - any of three isomeric hydrocarbons C4H8; all used in making synthetic rubbers

butyl - a hydrocarbon radical (C4H9)
 and tetrafluoroethylene Noun 1. tetrafluoroethylene - a flammable gaseous fluorocarbon used in making plastics (polytetrafluoroethylene resins)
fluorocarbon - a halocarbon in which some hydrogen atoms have been replaced by fluorine; used in refrigerators and aerosols
, which primarily result in degradation.

Category 1 - The vinyl monomers and oligomers (mono- or multifunctional) make an important contribution to the network finally produced since their specific chemical structure results in the relatively rapid and simple creation of reactive free radicals which may subsequently react with their environment. By vinyl monomers (monofunctional) are meant organic molecules having a molecular weight of approximately 100-500 g.

C[H.sub.2] = CHR CHR

canine hypoxic rhabdomyolysis.
 [right arrow] non-crosslinked linear polymer (11)

This reaction depends on the chemical structure of the R group which largely determines the stability of the double bond. The process of crosslinking requires multifunctional oligomers (molecular weight approximately 200-1,000 g) which ultimately contribute to the formation of a complex network. Such compounds promote the so-called free-radical-induced propagation reactions. [Mathematical Expression A group of characters or symbols representing a quantity or an operation. See arithmetic expression.  Omitted]

Category 2 - After irradiation, thermoplastic A polymer material that turns to liquid when heated and becomes solid when cooled. There are more than 40 types of thermoplastics, including acrylic, polypropylene, polycarbonate and polyethylene.  vinyl polymers (molecular weight about [4.10.sup.4]-[10.sup.6] g), such as polyethylene, polypropylene, polyacrylates and, to a lesser extent, polyvinyl chloride polyvinyl chloride (PVC), thermoplastic that is a polymer of vinyl chloride. Resins of polyvinyl chloride are hard, but with the addition of plasticizers a flexible, elastic plastic can be made. , exhibit some improvement in physical and mechanical properties as a result of crosslinking. Network formation ultimately depends on two radicals "meeting" each other as a result of intermolecular Adj. 1. intermolecular - existing or acting between molecules; "intermolecular forces"; "intermolecular condensation"  or intramolecular displacements.

Category 3 - Compounds in this category are termed crosslink retarders. The addition of compounds (antirads) which capture free radicals, ions (radical stabilizers) or electrons to polymer materials may increase the resistance of the system to electron irradiation Electron irradiation is a process which involves treating a substance with irradiation in the form of high energy electrons. This may take place under elevated temperatures and nitrogen atmosphere. . Typical antirad agents include quinones, hydroquinones and aromatic amines. Also known as stabilizers, these ingredients are frequently applied in rubber compounding.

Aromatic compounds aromatic compound, any of a large class of compounds that includes benzene and compounds that resemble benzene in certain of their chemical properties. Originally applied to a small class of pleasant-smelling chemicals derived from vegetables, it now encompasses a  absorb a significant proportion of the electron radiation and, in addition, exhibit some degree of degradation.

Category 4 - Vinylidene polymers such as polyisobutylene, poly ([infinity] - methylstyrene), polymethacrylates and polyvinylidene chloride undergo degradation during irradiation. The structure of these polymers contains weak links with low bond energies and these can be easily activated by electron radiation and result, for example, in two more stable polymer fragments.

Chemical physical and mechanical properties of the network formed As stated previously, the polymer and the components present which are capable of being activated by electron radiation react with their environment. In this process, the component may react with itself and, as it were, polymerize polymerize /po·lym·er·ize/ (pah-lim´er-iz) to subject to or to undergo polymerization.

pol·y·mer·ize
v.
To undergo or subject to polymerization.
, but it may also form bonds with other components.

In unvulcanized rubber, the molecules are scattered in a criss-cross manner, separate from each other. The stress required during deformation, for example stretching, will be low, that required for a particular deformation being dependent on the number of crosslinks or the crosslink density measured at a low deformation (ref. 10). The stress (P) and the crosslink density ([M.sub.c] - 1) are interrelated in·ter·re·late  
tr. & intr.v. in·ter·re·lat·ed, in·ter·re·lat·ing, in·ter·re·lates
To place in or come into mutual relationship.



in
 by the following equation: [Mathematical Expression Omitted] Where: P = stress * = density of the rubber R = gas constant T = absolute temperature [A.sub.o] = surface area of the testpiece before deformation [M.sub.c] = average molecular weight between the crosslinks I = deformation (elongation elongation, in astronomy, the angular distance between two points in the sky as measured from a third point. The elongation of a planet is usually measured as the angular distance from the sun to the planet as measured from the earth. )

From this equation it can be concluded that the denser the network, the shorter the molecular segments between the crosslinks and the higher the stress.

Properties such as hardness, tensile strength tensile strength

Ratio of the maximum load a material can support without fracture when being stretched to the original area of a cross section of the material. When stresses less than the tensile strength are removed, a material completely or partially returns to its
, elongation at break, permanent set, tear strength, etc., change by different amounts during curing or during the subsequent buildup build·up also build-up  
n.
1. The act or process of amassing or increasing: a military buildup; a buildup of tension during the strike.

2.
 of a denser network.

Experimental section

Design of the study An average rubber formulation (this includes one for EPDM) can be split up into a number of basic elements, namely:

* polymer *

* fillers

* processing oils *

* activators

* accelerators

* vulcanizing agents

* stabilizers *

* coactivators * (when peroxides are used)

* miscellaneous ingredients. The ingredients marked with an asterisk are of importance in the study dealt with in this article, whereas the use of activators, accelerators and vulcanizing agents is irrelevant in electron beam curing. However, coactivators which are standard in peroxide curing can make a considerable contribution to crosslinking efficiency and some of these compounds have therefore been investigated (refs. 11-16).

Neither white nor black fillers normally play any significant part during radiation curing since they are relatively inert towards electron beams. They do have an indirect influence, though, since they have a substantial effect on the density of the compound which, in turn, affects the depth of penetration of the electron beams (refs. 17).

The group of miscellaneous ingredients includes specific ingredients of all kinds (such as processing aids, organic flame retarders etc.) which should each be investigated separately for effects on electron-beam curing. This group of compounds has not been included in the study. To summarize, this study covers the polymer, the processing oils, the coactivators and some stabilizers. The choice of the compounds was based on the following considerations:

Polymer A number of polymer variables are important in arriving at the most suitable EPDM type for an application. The variables studied are:

* molecular weight, [[Bar] M.sub.w] (types with different [[Bar] M.sub.L] (1+4) 125 [degrees] C);

* molecular weight distribution, [[Bar] M.sub.W]/[[Bar] M.sub.n] (narrow or broad distribution);

* type and quantity of termonomer (DCPD, HD, ENB or none);

* amorphous or crystalline ([C.sub.2]/[C.sub.3] ratio).

The study was based on commercially obtainable EPDM types. A summary of these types and their characteristics is given in table 3 (ref. 18).

Co-activators In the rubber industry coactivators are known to have a considerable influence on the ultimate crosslinking efficiency in peroxide curing. In view of the similar reactions which may occur during peroxide curing, such organic compounds may also be expected to have a considerable effect on electron-beam curing.

In principle, the coactivators (polyvalent polyvalent /poly·va·lent/ (-va´lent) multivalent.

pol·y·va·lent
adj.
1. Acting against or interacting with more than one kind of antigen, antibody, toxin, or microorganism.

2.
 compounds) most used for EPDM can be divided into two main groups, namely the allyl allyl /al·lyl/ (al´il) a univalent radical, —CH2dbondCHCH2.

al·lyl
n.
The univalent, unsaturated organic radical C3H5.
 compounds and reactive acrylates.

The following were chosen from the allyl group Noun 1. allyl group - the univalent unsaturated organic radical C3H5; derived from propylene
allyl, allyl radical

chemical group, radical, group - (chemistry) two or more atoms bound together as a single unit and forming part of a molecule
 of compounds:

* TAC 1. TAC - Translator Assembler-Compiler. For Philco 2000.
2. TAC - Terminal Access Controller.
 - triallyl cyanurate (a very widely used coactivator for EPDM);

* TAIC TAIC Transport Accident Investigation Commission
TAIC Tokyo Atomic Industrial Consortium
TAIC Tri Allyl Isocyanurate
TAIC Tianjin Automotive Industry Corporation
 - triallyl isocyanurate (a cheap alternative to TAC);

* 1,2-PB - polybutadiene with a varying cis content (in addition to acting as a coactivator, this compound has a considerable effect on the processability of EPDM and is highly soluble in this polymer).

The following acrylates were chosen:

* EDMA EDMA European Diagnostic Manufacturers Association
EDMA European Direct Marketing Association
EDMA Engineering Data Management Agency
EDMA Entorno de Desarrollo Modular y Abierto (Spanish: Modular and Open Development Environment) 
 - ethylene dimethacrylate (apart from TAC, the coactivator most used in EPDM);

* TMPT TMPT Thiopurine Methyltransferase
TMPT Taylor Made Properties Turkey
TMPT Tactical Marine Petroleum Terminal
 - trimethylolpropane trimethacrylate (which is a very effective coactivator in peroxide curing and results in a considerable increase in the modulus);

* 1,3-BDDMA - 1,3-butanediol dimethacrylate;

* 1,6-HDDMA: 1,6-hexanediol dimethacrylate (both of these methacrylates are more soluble in EPDM than EDMA and TMPT).

Some of the properties of the above-mentioned compounds are presented in table 4.

Processing oils In general, only paraffinic and naphthenic oils are suitable for EPDM in view of their high solubility solubility

Degree to which a substance dissolves in a solvent to make a solution (usually expressed as grams of solute per litre of solvent). Solubility of one fluid (liquid or gas) in another may be complete (totally miscible; e.g.
 in EPDM. Aromatlc oils, on the other hand, can only be used in small quantities because of their limited solubility in EPDM. In view of the large number of oils to choose from, one type of oil has been investigated from each group, the choice being based on the viscosity gravity constant index. This choice resulted in a sufficiently large In mathematics, the phrase sufficiently large is used in contexts such as:
is true for sufficiently large
 range of aromatic contents.

Stabilizers Since EPDM is already resistant to ozone and UV, it is mainly heat-resistant stabilizers which are generally of interest in relation to EPDM. An in-house DSM 1. DSM - Data Structure Manager.

An object-oriented language by J.E. Rumbaugh and M.E. Loomis of GE, similar to C++. It is used in implementation of CAD/CAE software. DSM is written in DSM and C and produces C as output.
 study has shown that, for high-temperature EPDM applications, the following stabilizers, in particular, are very effective:

* TMQ TMQ Terminal-Port Queueing (Cisco)
TMQ Talking Message Queue
 - polymerized 2,2,4-trimethyl-1,2-dihydroquinoline

* NDBC/Irganox 2002 - nickel dibutylparacresol/nickel alkyl-benzyl phosphoric acid phosphoric acid, any one of three chemical compounds made up of phosphorus, oxygen, and hydrogen (see acids and bases). The most common, orthophosphoric acid, H3PO4, is usually simply called phosphoric acid.  ethyl ethyl (ĕth`əl), CH3CH2, organic free radical or alkyl group derived from ethane by removing one hydrogen atom.  ester

Determination of the most suitable radiation dose Before investigating the above-mentioned ingredients in more detail, the relationship is first established between the quantity of coactivator (TMPT) and the variation in a particular property as a function of the radiation dose, which was varied from 50 to 150 kGy (according to according to
prep.
1. As stated or indicated by; on the authority of: according to historians.

2. In keeping with: according to instructions.

3.
 literature sources, the ideal dose for EPDM is approximately 100 kGy) (refs. 8-16).

Compound selection The formulation of the compound used (see table 5) is based in part on a study carried out by R.J. Eldred (ref. 13). It is a polymer-rich one because the main objective of this study is to determine the effect of the various polymer variables on the crosslinking efficiency during electron-beam curing.

Apparatus The compounds were produced on a Shaw K1 Mark IV internal mixer having a chamber capacity (water) of 5 liters and equipped with a data acquisition system part of DSM Elastomers Europe ELIMS (ref. 20). The following mixing procedure was adopted:

* 30 seconds breaking up of the polymer, followed by adding of all the ingredients. After approximately 120 sec. the ram is brushed off and mixing takes place until a constant energy level is reached.

A mixing curve of the type shown in Appendix 1 and also specifying the mixing conditions is plotted for every compound.

The procedure shown in table 6 is then used to press 2 mm plates from the compound made.

This procedure produces 2 mm thick plates (having a smooth surface) and is necessary because the compounds have a high polymer content and exhibit a pronounced "nervy" behavior.

The plates are then irradiated on two sides with an electron accelerator having a power of 3 MeV (100 kW). For a required radiation dose of, for example, 100 kGy, irradiation is always carried out with a dose of 50 kGy on each of the two sides.

Methods of measurement Table 7 lists all the methods of measurement used together with a reference to the relevant standards, with additional comments being added if necessary.

Results

Optimum radiation dose and amount of TMPT To determine the optimal radiation dose in relation to the effect of the amount of coactivator, EPDM type A was chosen (see table 3). The coactivator used for this part of the study is TMPT, analogous to the Eldred study (ref. 13), the content being 0, 5, 10, 15 and 20 phr. The radiation dose is varied from 50, 75, 100, 125 to 150 kGy.

The relationship between tensile strength, 300% modulus, elongation at break or hardness and amount of coactivator (TMPT) as a function of the radiation dose were plotted. From this graphical relationship it can be inferred that an optimum tensile strength is obtained at a radiation dose of approximately 100 kGy, after which it tends to decrease. For TMPT contents of up to approximately 10 phr, a slight increase in tensile strength can be observed over the entire range of radiation doses.

At a TMPT content of 10 phr, however, this product has reached its solubility limit in the compound, and after being stored for a few days, the TMPT migrates out of the compound. This is probably the reason why the tensile strength reaches a maximum at approximately 10 phr of TMPT.

The 300% modulus (figure 3) increases with radiation dose, reaching a plateau at, again, a TMPT content of approximately 10 phr (supersaturation supersaturation,
n the addition to or presence of an ingredient in a solution in greater quantity than the solvent can permanently take up.
). A striking feature is that the 300% modulus exhibits a relatively strong increase as a function of coactivator content and of radiation dose.

The 100% modulus has also been measured, but the variation in the values found is too small to be able to draw conclusions about the crosslink density. Consequently, the 300% modulus was used for this purpose in later parts of the study.

In the case of elongation at break, it is not an increase, but a decrease which is observed with increasing radiation dose. Most of this decrease takes place up to a radiation dose of approximately 100 kGy and a TMPT content of 10 phr. The decrease in the elongation at break is small both for higher radiation doses and for higher proportions of TMPT.

The hardness varies mainly as a result of the increase in coactivator content and has already reached a maximum at a radiation dose of approximately 75 kGy.

The main quality criteria chosen for the subsequent study were the 300% modulus and the elongation at break. This choice is based on the fact that these two criteria are the ones most markedly affected by the coactivator content and the radiation dose. Use of these criteria therefore renders it easier to make statements on the effect of the other variables investigated.

The network is built up particularly up to a radiation dose of 100 kGy. Between 50 and 150 kGy both the 300% modulus and the elongation at break change smoothly as a function of the dose applied. For this reason, the compounds were irradiated with a dose of 50, 100 and 150 kGy in the remainder of the study.

Effect of coactivator type The effect of the coactivator type was studied for various allyl compounds and for various acrylate Noun 1. acrylate - a salt or ester of propenoic acid
propenoate

salt - a compound formed by replacing hydrogen in an acid by a metal (or a radical that acts like a metal)
 derivatives. In both cases the crosslink density, derived from the 300% modulus and the elongation at break, was determined as a function of radiation dose.

From the 300% modulus it can be established that there is no or hardly any difference between the use of EDMA and of TMPT. Both compounds do have a greater effect than either 1,3-BDDMA or 1,6-HDDMA. Use of 1.3-BDDMA results in a still smaller increase in the 300% modulus than use of 1,6-HDDMA.

The decrease in the elongation at break reveals no difference between using EDMA and TMPT, while the other methacrylates investigated did not differ from one another in terms of elongation at break. As regards the allyl compounds, the following conclusions may be drawn:

* TAIC provides more rapid increase in the 300% modulus than TAC, but the differences are small. The use of a 1,2-BR with a high cis content (compare 50% with 85%) results in a more rapid increase in the 300% modulus.

* The decrease in the elongation at break reveals the above differences to a lesser extent. A striking feature in the case of 1,2-BR is that the decrease in elongation at break as a function of radiation dose is very small.

It may be concluded that the methacrylate methacrylate /meth·ac·ry·late/ (meth-ak´ri-lat) an ester of methacrylic acid, or the resin derived from polymerization of the ester. See also acrylic resins, under resin.  derivatives are more effective than the allyl compounds, with EDMA having the same effectiveness as TMPT. Because of processing advantages (EDMA was available as a dry liquid) and its presumably pre·sum·a·ble  
adj.
That can be presumed or taken for granted; reasonable as a supposition: presumable causes of the disaster.
 higher solubility it compound, EDMA has been used as a coactivator in the further study.

Effect of stabilizer stabilizer: see airplane.  Figures 4 and 5 show the 300% modulus and the elongation at break alongside the type and amount of stabilizer as a function of radiation dose. A compound containing no added stabilizer is used as a reference.

At a low radiation dose (50 kGy) there is virtually no evidence of any effect due to the stabilizer, but at higher doses the values of the 300% modulus tend to be lower for higher doses of TMQ (1phr). The NDBC/Irganox 2002 system yields a clearly measurable reduction in the 300% modulus, which is most evident at the highest radiation doses (150 kGy).

The above phenomena are not observed in the case of elongation at break (figure 5), possibly because the effect of the spread in the measurements is too great.

Conclusion: stabilization of EPDM to be applied only if necessary; TMQ to be applied in the lowest possible dose.

Effect of type of oil The effect of the type of oil is clearly evident both from the elongation at break and from the 300% modulus.

Regardless of the level of the radiation dose, the aromatic components of the oil have an adverse effect on the crosslink density (antirad agent).

Conclusion: for electron-beam curing of EPDM only paraffinic oils shall be used, the content of aromatic components being as low as possible.

Effect of polymer variables Figures 6 and 7 show the effect of the molecular weight and the molecular weight distribution of ENB types on the degree of crosslinking in relation to the radiation dose. From these figures it can be seen that, as expected, for a virtually identical [[Bar] M.sub.w]/[[Bar] M.sub.n] the molecular weight (cf. EPDM D and F) reveals a difference between these two types both in terms of elongation at break and of the 300% modulus.

A comparison of two polymers, EPDM A and F, which are virtually identical in terms of molecular weight but differ in molecular weight distribution, reveals that an EPDM type having a broad distribution (F) has a higher 300% modulus level in absolute terms (Alg.) such as are known, or which do not contain the unknown quantity.

See also: Absolute
, while the level of the elongation at break is lower. Compared with the type with a broad distribution (F), the narrow-distribution type (A) yields a less rapid increase in the 300% modulus as a function of the radiation dose.

Conclusion: a higher molecular weight does not affect the crosslinking efficiency. An EPDM type with a broad molecular weight distribution yields a higher crosslink density than one with a narrow distribution.

Figures 8 and 9 show the effect of type and amount of termonomer in relation to the radiation dose.

It is evident both from the decrease in the elongation at break and from the 300% modulus that the HD type (I) displays an increase in crosslinks during irradiation that is identical to the increase observed in a copolymer copolymer: see polymer.  (H).

Compared with the H copolymer, the HD type-(I) has a very high elongation at break in combination with a low 300% modulus. This is caused by the lower molecular weight and the lower [C.sub.2] content of I.

A striking feature is the equal increase in the 300% modulus (see figure 8) and the absolute level of the irradiated DCPD-type (E) compared with the ENB type (F). Both EPDM types with a narrow distribution (A and B) are found to have a lower modulus and a higher elongation than the types with a broader distribution (E and F). For identical molecular weight distributions, the increase in the ENB-content from 4 to 8.5% results in a higher crosslink density. For EPDM-types with a small distribution leads an increase in ENB-content to an increase in crosslink efficiency.

Conclusion: for EPDM types with a relatively broad distribution (E and F), the type of the third monomer monomer (mŏn`əmər): see polymer.
monomer

Molecule of any of a class of mostly organic compounds that can react with other molecules of the same or other compounds to form very large molecules (polymers).
 (in case of equal amounts) does not affect the crosslinking efficiency. EPDM types with a broad distribution give a higher crosslinking efficiency than types with a narrow distribution. The crosslinking efficiency of an HD and a copolymer is lower than that of a DCPD or ENB type.

Figures 10 and 11 show the effect of the molecular weight as well as that of the [C.sub.2]/[C.sub.3] ratio (crystallinity). Both the increase in the 300% modulus and the elongation at break proves that EPDM F and G exhibit identical behavior, with a difference in the absolute level. The latter difference is caused by the higher [C.sub.2] content of G.

The EPDM type C displays a less steep increase in the 300% modulus as a function of the radiation dose compared with the other types (F and G). EPDM type C has a narrower molecular weight distribution. The higher absolute level of the 300% modulus of C is caused by the higher [C.sub.2] content and the higher molecular weight of C.

Therefore a higher [C.sub.2] content does not affect the crosslinking efficiency. Again, the molecular weight distribution appears to affect the crosslinking efficiency.

Discussion

The optimum radiation dose for EPDM is determined by the required pattern of properties. From this study it may be concluded that the network is primarily built up at a radiation dose of up to approximately 100 kGy. The degree to which it is built up depends partly on the coactivator used and the EPDM type used.

In choosing the coactivator, allowance has to be made for its solubility in EPDM. The type of oil chosen and any stabilizer additions will affect the crosslinking efficiency.

Contrary to studies published earlier (refs. 11 and 13), in this study it was found that when EDMA is used as a coactivator, no difference can be detected between a DCPD type (4%) and an ENB type (4%), provided both have an identical molecular weight distribution.

Increasing the ENB content has less effect on the final crosslink density than using a type having a broader molecular weight distribution. The study makes it possible to propose a number of formulations based on DCPD types (broad molecular weight distribution) and these will be compared in a subsequent study with sulphur, sulphur donor and peroxide curing, which will be reported elsewhere.

Table 4 - some data on co-activators
            Molar mass   Boiling point   Functionality   Category
               (g)        ([degrees] c/mbar
TAC             249          -                3            Allyl
TAIC            249          -                3            Allyl
1,2-BR        2,800          -                -            Allyl
EDMA           198          240               2           Acrylate
TMPT           338         185/5              3           Acrylate
1,3-BDDMA      226         110/4              2           Acrylate
1,6-HDDMA      254         >200               2           Acrylate


Table 5 - compound comparison
Ingredient             phr
Polymer                100
Carbon black N-550     40
Stearic acid           0.1
Paraffinic oil         15
Coactivator          Variable


Table 6 - pressing conditions
Press platen temperature   160 [degrees] C
Press platen dimensions    400 x 400 mm
Molding cycle:             3 Minutes, 0 kN
                           1 Minute, 10 kN
                           1 Minute, 50 kN
                           2 Minutes, 500 kN
Cooling:                   40 [degrees] C/min. under pressure
                           till room temperature


[Tabular 1 to 3 and 7 Omitted] [Figures 1 and 2 Omitted]

PHOTO : Figure 3 - relationship between tensile strength and amount of co-activator

PHOTO : Figure 4 - 300% modulus with type and amount of stabilizer as a function of radiation dose

PHOTO : Figure 5 - elongation with type and amount of stabilizer as a function of radiation dose

PHOTO : Figure 6 - effect of molecular weight and MW distribution on degree of crosslinking

PHOTO : Figure 7 - effect of molecular weight and MW distribution on degree of crosslinking

PHOTO : Figure 8 - effect of termonomer in relation to radiation dose

PHOTO : Figure 9 - effect of termonomer in relation to radiation dose

PHOTO : Figure 10 - effect of molecular weight and of the [C.sub.2]/[C.sub.3] ratio

PHOTO : Figure 11 - effect of molecular weight and of the [C.sub.2]/[C.sub.3] ratio

References

[1]Charlesby, A., "Radiation processing of polymers," Progress in Rubber and Plastic Technology, 1, (1985) 51. [2]Singleton sin·gle·ton
n.
An offspring born alone.


singleton Medtalk One baby. Cf Triplet, Twin.
, R. and Clabburn, R., "Industrial applications for irradiation of polymer," Progress in Rubber and Plastic Technology, 2, (1986) 10. [3]Charlesby, A., "Review of radiation processing," Plastic and Rubber Processing and Applications, 2, (1982) 289. [4]McGinniss, "Radiation curing," Encyclopedia of Chemical Technology, 3, (1985) 607. [5]"Radiation," Britannica 26 (1983) 492. [6]Lauppi, U., "A new generation of electron beam processors," Plastic and Rubber Processing and Applications, 5, (1985)173. [7]Morisson, R and Boyd, R., Organic Chemistry, 3, (1979) 21. [8]Sonnenberg, A., "Electron beam vulcanization vulcanization (vŭl'kənəzā`shən), treatment of rubber to give it certain qualities, e.g., strength, elasticity, and resistance to solvents, and to render it impervious to moderate heat and cold.  of elastomers," Kautschuk + Gummi Kunststoffe, 37, (1984) 864. [9]Lyall, D., "Electron beam processing ... ," European Rubber Journal, 10, (1984) 21. [10]Hofmann, W., "Change of properties of elastomers depending on the degree of vulcanization," Rubber Technology Handbook, 1, (1989) 223. [11]Grossman, R., "Compounding for radiation crosslinking," Radiation Physics and Chemistry, 9, (1977) 659. [12]Spenadel, L., "Electron beam crosslinking of EP electrical compounds," Journal of Industry and Irradiation Technology, 3, (1985) 7 [13]Eldred, R.J., "Radiation curing of EPDM elastomers," Rubber Chemical Technology, 47, (1974) 924. [14]Geissler, W., "Investigations on the mechanism of radiation induced crosslinking in EPDM," Macromolecular Chemistry, 179, (1978) 697. [15]Ishitani, H., "The unique processing of rubber-insulated wires by radiation," Radiation Physics and Chemistry, 88, (1983) 565. [16]Kammel, G., "Cross-linking of propylene propylene /pro·pyl·ene/ (pro´pi-len) a gaseous hydrocarbon, CH3CHdbondCH2.

propylene glycol  a colorless viscous liquid used as a humectant and solvent in pharmaceutical preparations.
 and EPDM blends by irradiation," Siemens Forschung und Entwicklung, 5, (1976) 157. [17]James, H., "Radiation curing of elastomers," Journal of Irradiation Technology, 1, (1983) 51. [18]DSM, "Keltan survey of EPDM grades," DSM Elastomers, The Netherlands 1989. [19]DSM, "Survey of processing oils," DSM Elastomers, The Netherlands 1989. [20]Visser, G.W., "An integrated system for recipe formulations, weighing, mixing and testing of materials," Seminar, Computers in the Rubber Industry, 90-06-04, London, England.
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Title Annotation:ethylene-propylene-diene monomer
Author:Gehring, J.
Publication:Rubber World
Date:Nov 1, 1991
Words:5305
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