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Demand expansion forecast for iron, diecast aluminum: due to reduced U.S. capacity in certain production segments, casting buyers may have to look to imports to meet specific needs.


Based on interviews of casting end users in the U.S., Stratecasts, Inc. has forecast 2006 demand and supply of metal castings Metal casting

A metal-forming process whereby molten metal is poured into a cavity or mold and, when cooled, solidifies and takes on the characteristic shape of the mold.
 by weight classes, casting processes and market sectors. The results and analyses have been summarized in the following tables classified under the major cast metals.

As shown, the lower weight range classes continue to dominate the demand in most market sectors, however, some of the other weight classes and casting processes are expected to show growth for specific metals in the years ahead.

The lack of domestic supply in some casting processes and weight classifications, caused by facility closings and loss of capacity, has resulted in domestic shortages causing consumers to be dependent on imports to meet casting requirements. Expansion is forecast in the lower iron weight classes to meet demand.

Gray Iron

The forecast 2006 demand for gray iron castings of various production quantities and weight classes in the major market sectors of casting consumption is shown in Table 1. Each weight class is reported in medium-to-high (M/H M/H Man Hours  Prod.) and low production (Low Prod.) quantity categories. The M/H production quantities are those that have production runs of more than 50 molds and are made on automatic and semi-automatic Semi-automatic may refer to:
  • A semi-automatic firearm, a firearm which automatically reloads. See also:
  • Semi-automatic rifle
  • Semi-automatic pistol
 flaskless molding machines (Woodworking) A planing machine for making moldings
(Founding) A machine to assist in making molds for castings.

See also: Molding Molding
 and high production cope and drag In foundry work, the terms Cope and Drag refer to the upper and lower parts of a two-part casting flask, used in sand casting. The flask is a wood or metal frame, which contains the molding sand, providing support to the sand as the metal is poured into the mold.  machines. The low production quantity castings are those made on jolt-squeeze machines, rotolifts, cope and drag molding molding, in architecture, furniture, and decorative objects, a surface or group of surfaces of projecting or receding contours. A molding may serve as a defining element, terminating a unit or an entire composition (e.g.  "machines, and on the floor in green sand and nobake molds.

It is forecast that 1.63 million tons (Transparent Optical Networking Services) A marketing term for providing dark fiber to a customer. The customer is responsible for generating the transmission signal and interpreting it at the other end. See dark fiber.  of medium to high production gray iron casting demand is to be in the 0-50 lb. range. This is 42.5% of the total M/H quantity. The demand/supply ratio of this class of castings is 0.96, indicating only a 4% supply surplus.

The 50-150 lb. class of M/H production is forecast to be slightly lower at 1.1 million tons because of the loss of engine block and cylinder cylinder, in mathematics, surface generated by a line moving parallel to a given fixed line and continually intersecting a given fixed curve called the directrix; each line of the family of lines forming the cylinder is called a ruling, or generator.  head production and a shortage of domestic supply capacity in gasoline gasoline or petrol, light, volatile mixture of hydrocarbons for use in the internal-combustion engine and as an organic solvent, obtained primarily by fractional distillation and "cracking" of petroleum, but also obtained from natural gas, by  and diesel engine castings. The shortage of domestic supply is 111,000 tons.

The demand/supply (D/S D/S Downstream
D/S Duty Station
D/S Duration of Status (immigration)
D/S Dominance and Submission
D/S Downsize
D/S Design Standard
D/S Dynamic/Static
D/S Digital to Synchro
) ratio is forecast at 0.95 in 2006, up from 0.87 in 2005 because of a loss of 500,000 tons in supply and a 60,000-ton gain in imports

Motor Vehicle--The demand for M/H quantity castings in the 0-5 weight range is predicted at 807,000 tons in 2006, 2% more than 2004 based on the forecasted production of 12 million light vehicles. It is expected that 483,000 tons of gray iron castings are to be produced in the 50-150 lb. range. This is a big reduction from former years because of the conversion of engine castings to aluminum. A continued loss in this weight range is forecast.

Diesel Engine--The high production of medium to heavy trucks has caused an increase in the demand for M/H castings in the 50-150 lb. and 150-300 lb. ranges to 318,000 tons. Because of the loss of production capacity in the U.S., imports are more than 50% of demand.

Household Appliances--The use of gray iron in this market sector continues to decline based on the conversion to light metals (Chem.) the metallic elements of the alkali and alkaline earth groups, as sodium, lithium, calcium, magnesium, etc.; also, sometimes, the metals of the earths, as aluminium.

See also: Metal
 and plastic. It is forecast that the demand in 2006 for gray iron castings in the less-than-50-lb, range will decrease to a new low of 41,000 tons.

Refrigeration/AC---Though much of the demand for gray iron in the 0-50 lb. range has been decreased because of the usage of lost foam and shell molding for compressor compressor, machine that decreases the volume of air or other gas by the application of pressure. Compressor types range from the simple hand pump and the piston-equipped compressor used to inflate tires to machines that use a rotating, bladed element to achieve  castings, it is expected that 101,000 tons will be consumed con·sume  
v. con·sumed, con·sum·ing, con·sumes

v.tr.
1. To take in as food; eat or drink up. See Synonyms at eat.

2.
a.
 in 2006.

Pumps & Compressors--Based on the expected rebound rebound (rē´bownd),
n/v 1. a recovery from illness.
n 2. an outbreak of fresh reflex activity after withdrawal of a stimulus

rebound adjective
 and expansion in this market sector in 2006, an increase in the demand of 300-700-lb. and greater-than-700-lb, castings to 57,000 and 46,000 tons, respectively, is forecast.

Ductile Iron Ductile iron, also called ductile cast iron or nodular cast iron, is a type of cast iron invented in 1943 by Keith Millis[1]. While most varieties of cast iron are brittle, ductile iron is much more ductile, as the name implies.  

The 0 to 50-lb. range of high production castings dominates the demand for ductile iron at 1.59 million tons, or 67% of the total M/H production total. The demand/supply ratio of this weight class is 0.93. High D/S ratios in other ductile iron classifications indicate the impact of imports and the shortage of domestic supply. The total D/S ratio has increased from 0.87 to 0.93 based on a loss of 170,000 tons of supply capacity

Motor Vehicle--The less-than-50-lb. casting range again dominates the M/H production of ductile iron with 1,026,000 tons of consumption in passenger cars and light trucks and 220,000 tons in medium to heavy trucks. A 100,000-ton loss in demand to aluminum is forecast for 2006 along with an increase of 20,000 tons in imports

Valves & Fittings--The major tonnage TONNAGE, mar. law. The capacity of a ship or vessel.
     2. The act of congress of March 2, 1799, s. 64, 1 Story's L. U. S. 630, directs that to ascertain the tonnage of any ship or vessel, the surveyor, &c.
 lies in the 50-150 lb. weight range, produced by the ductile iron pipe manufacturers for usage with centrifugal-cast pressure pipe in water distribution systems. Threaded pipe A threaded pipe is a pipe with screw-threaded ends for assembly. Threads are generally slightly conical rather than cylindrical (like a bolt or power screw). As a result a threaded pipe joint is much like a conical plug plugging a conical hole.  fittings fit·ting  
adj.
Being in keeping with a situation; appropriate.

n.
1. The act of trying on clothes whose fit is being adjusted.

2. A small detachable part for a machine or apparatus.

3.
 continue to be specified spec·i·fy  
tr.v. spec·i·fied, spec·i·fy·ing, spec·i·fies
1. To state explicitly or in detail: specified the amount needed.

2. To include in a specification.

3.
 in malleable iron (Metal.) iron sufficiently pure or soft to be capable of extension under the hammer; also, specif., a kind of iron produced by removing a portion of the carbon or other impurities from cast iron, rendering it less brittle, and to some extent malleable. , however some have been converted to ductile iron and are included in the less-than-50-1b, weight range. It is forecast that the conversion will continue in the future.

Farm Machinery & Equipment--A gain in the shipments of farm machinery should lead to increases of ductile iron demand in this market sector. The less-than-50-1b, market consumes 47,000 tons of the total of 137,000 tons.

Special Industry Machinery--This market consumes a sizeable part of the 300-700-lb. and more-than-5,000-lb. casting classes made primarily by the floor molding processes. Housings for plastic machinery and castings for printing and paper making machinery consume a majority of the tonnage of ductile iron.

Construction Machinery & Equipment--Conversion of steel to ductile iron in housings and carriers has increased the demand for ductile iron in the more-than-50-lb, weight ranges. It is forecast that demand will reach 54,000 tons for castings weighing weigh 1  
v. weighed, weigh·ing, weighs

v.tr.
1. To determine the weight of by or as if by using a scale or balance.

2.
 more than 700 lbs.

Carbon & Low-Alloy Steel

The great majority of the non-railroad carbon and low alloy steel Low alloy steel is steel alloyed with other elements, usually molybdenum, manganese, chromium, vanadium, silicon, boron or nickel, in amounts of up to 10% by weight to improve the hardenability of thick sections.  castings are consumed in the 1-100 lb. and 101-500 lb. weight ranges. Though there is ample supply in these weight ranges, a shortage could occur in the 500-1,000 lb. range, which is forecast to have a D/S ratio of 0.91 in 2006. It is forecast that 116,000 tons will be consumed in the more-than-1,000-lb. casting weight a weight that turns a balance when exactly poised.
- B. Trumbull.

See also: Casting
 categories. Heavy castings of more than 10,000 lbs. in weight are forecast to reach 32,000 tons in 2006 and also could be in short supply in the future because of plant closings and loss of capacity.

Railroad--Railroad castings including wheels, bolsters, side frames, couplers and yokes are primarily in the 100-1,000-lb. casting range, and are forecast to reach 629,000 tons in 2006, if the expected freight The price or compensation paid for the transportation of goods by a carrier. Freight is also applied to the goods transported by such carriers.

The liability of a carrier for freight damaged, lost, or destroyed during shipment is determined by contract, statute, or
 car deliveries of 59,000 cars are reached.

Construction & Mining--The majority of the carbon and low alloy steel castings in these market sectors are in the 100-1,000-lb. weight class. After many years of decline, growth is forecast in the mining market sector in the next few years.

Valves & Pumps--A low growth of only 1.5% per year is forecast in this market sector because of import pressures and conversion to ductile iron. As shown in Table 5, the low to medium weight casting ranges consume more than 80% of these steels, however there is a sizeable market for castings more than 1,000 lbs.

Corrosion-Resistant Adj. 1. corrosion-resistant - impervious to corrosion; "he was a great believer in the corrosion-resistant qualities of cast iron"
imperviable, impervious - not admitting of passage or capable of being affected; "a material impervious to water"; "someone impervious
 Steel

More than 75% of the castings weigh less than 500 lbs. Most of the stainless and high alloy alloy (ăl`oi, əloi`) [O. Fr.,=combine], substance with metallic properties that consists of a metal fused with one or more metals or nonmetals.  castings are produced in carbon steel casting Steel casting is a manufacturing process in which molten metal is poured into a mold, allowed to solidify within the mold, and then the mold is broken and the solid piece is taken out.  facilities with an adequate supply capacity (Table 7).

Aluminum

As is shown in Table 8, 2.6 million tons of aluminum casting demand is forecast for 2006. Motor vehicle consumption dominates the market at 62% of the total. The high-pressure high-pres·sure
adj.
1. Of or relating to pressures higher than normal, especially higher than atmospheric pressure.

2. Informal
a.
 diecast Diecast can refer to:
  • Die casting, the casting process where liquids are introduced into a mold and allowed to harden.
  • Die-cast toys, scale models, usually of automobiles, that are often made via casting.
  • Diecast (band), a Boston-based metalcore band.
 demand is forecast at 1.5 million tons, while semi-permanent mold mold, name for certain multicellular organisms of the various classes of the kingdom Fungi, characteristically having bodies composed of a cottony mycelium. The colors of molds are caused by the spores, which are borne on the mycelium.  (SPM SPM - Sequential Parlog Machine ) aluminum is forecast at 490,000 tons.

Demand/supply conditions indicate potential supply problems for die castings die casting

Forming metal objects by injecting molten metal under pressure into dies or molds. An early and important use of the technique was in the Linotype machine (1884), but the mass-production automobile assembly line gave die casting its real impetus.
 and a shortage of domestic supply for aluminum permanent mold and sand castings Casting is the process of production of objects by pouring molten material into a cavity called a mold which is the negative, or mirror image of the object, and allowing it to cool and solidify. . The latter is dependent on foreign producers at this time. The supply capacity for aluminum die castings is expected to drop 70,000 tons in 2006 and bring the D/S ratio to 0.91 as demand increases by 90,000 tons.

Motor Vehicles--Diecast aluminum dominates the motor vehicle market at 886,000 tons. Low pressure die cast and lost foam aluminum, primarily used for cylinder heads, are forecast at 220,000 tons and 140,000 tons respectively. Semi permanent molded mold 1  
n.
1. A hollow form or matrix for shaping a fluid or plastic substance.

2. A frame or model around or on which something is formed or shaped.

3. Something that is made in or shaped on a mold.
 aluminum demand is forecast at 270,000 tons, while sand molded aluminum demand, used primarily for engine blocks and intake manifolds Noun 1. intake manifold - a manifold consisting of a pipe to carry fuel to each cylinder in an internal-combustion engine
fuel system - equipment in a motor vehicle or aircraft that delivers fuel to the engine
, is expected to reach 117,000 tons.

The future market for aluminum heads and engine blocks is expected to cause a domestic shortage of casting capacity, though captive supply Captive supply is a term for that part of the supply that is not owned by a company but is used by the company to maximize its own profits often at the unknowing expense of those who actually own those supplies.  capacity at OEM (Original Equipment Manufacturer) The rebranding of equipment and selling it. The term initially referred to the company that made the products (the "original" manufacturer), but eventually became widely used to refer to the organization that buys the products and  facilities is planned to meet casting requirements.

Copper-Base Alloys Noun 1. copper-base alloy - any alloy whose principal component is copper
alloy, metal - a mixture containing two or more metallic elements or metallic and nonmetallic elements usually fused together or dissolving into each other when molten; "brass is an alloy of
 

Outside of special applications, such as propellers and large marine and pump parts, 90% of the castings weigh less than 50 lbs. and are made on matchplate molding machines. The demand/sup ply (mathematics, data) ply - 1. Of a node in a tree, the number of branches between that node and the root.

2. Of a tree, the maximum ply of any of its nodes.
 ratio in 2006 is forecast at 0.90 for 350,000 tons of demand.

For More Information

2006 AFS A distributed file system for large, widely dispersed Unix and Windows networks from Transarc Corporation, now part of IBM. It is noted for its ease of administration and expandability and stems from Carnegie-Mellon's Andrew File System.

AFS - Andrew File System
 Metalcasting Forecast & Trends Report, American American, river, 30 mi (48 km) long, rising in N central Calif. in the Sierra Nevada and flowing SW into the Sacramento River at Sacramento. The discovery of gold at Sutter's Mill (see Sutter, John Augustus) along the river in 1848 led to the California gold rush of  Foundry A semiconductor manufacturer that makes chips for third parties. It may be a large chip maker that sells its excess manufacturing capacity or one that makes chips exclusively for other companies.  Society, Schaumburg Schaum·burg  

A village of northeast Illinois, a suburb of Chicago. Population: 74,900.
, IL.

A 50-year metalcasting veteran, Ken Kirgin founded Stratecasts Inc. in the early 1980s to provide domestic and international forecasting and trends analysis and strategic planning Strategic planning is an organization's process of defining its strategy, or direction, and making decisions on allocating its resources to pursue this strategy, including its capital and people. .
Table 1. 2006 Engineered Gray Iron Casting Demand in the
 U.S. by Weight Class (000 tons) (*)

                                 Weight Classes (lbs)

Industry                       0-50              50-150

                           M/H       Low       M/H        Low
                          Prod.     Prod.     Prod.      Prod.

Sanitary/Radiator           89         8        64         22
Valves & Fittings           79        16        87         13
Int. Comb. Engines         103        22       106         17
Farm Mach. & Equip.         82        12       109         10
Construction Mach.          59        13        50         14
Mining Equipment             8         4         6          2
Oil Field Equip.            18        13         9          3
Mat'l Handling/Other        14         3         5          2
Machine Tool Mach.          14         4        21          5
Spec. Industry Mach.        47        11        35         13
Pumps/Compressors           28        12        46         16
Power Transmission E.       26         9        20          7
Refrigeration/AC           101        12         8          4
Electric Motor & Eq         15         5         9          4
Household Appliance         41        -         -          -
Pass. Car & Lt. Truck      747         6       345         21
Med. To Hvy. Truck          60         5       138          2
Railroad                     8         3         1          1
Other                       93         3        32          3
Total                    1,632       161     1,091        159

                                 Weight Classes (lbs)

Industry                       150-300              300-700

                           M/H        Low      M/H         Low
                          Prod.     Prod.     Prod.      Prod.

Sanitary/Radiator           29         8        -          -
Valves & Fittings           54        12        63         11
Int. Comb. Engines         212        27       144         16
Farm Mach. & Equip.         28         8        46          8
Construction Mach.          30         7        46         13
Mining Equipment             5         2         2          1
Oil Field Equip.             4         3         3          1
Mat'l Handling/Other         4         1         3          1
Machine Tool Mach.          15         5        19          9
Spec. Industry Mach.        26        13        25         15
Pumps/Compressors           29        19        38         19
Power Transmission E.       17         6        16          6
Refrigeration/AC             3         3         2          2
Electric Motor & Eq         10         3         6          4
Household Appliance         -         -         -          -
Pass. Car & Lt. Truck       58         5        -          -
Med. To Hvy. Truck          42         2        -          -
Railroad                     1        -         -          -
Other                        8         2        15          3
Total                      575       126       428        109

                                 Weight Classes (lbs)

Industry                     >700

                           M/H       Low
                          Prod.     Prod.

Sanitary/Radiator           --        --
Valves & Fittings           --        11
Int. Comb. Engines          42        28
Farm Mach. & Equip.         12         8
Construction Mach.          33         9
Mining Equipment            --         6
Oil Field Equip.             6         3
Mat'l Handling/Other         6         1
Machine Tool Mach.          --        24
Spec. Industry Mach.        --        37
Pumps/Compressors           --        46
Power Transmission E.       --         9
Refrigeration/AC            --        --
Electric Motor & Eq         --         5
Household Appliance         --        --
Pass. Car & Lt. Truck       --        --
Med. To Hvy. Truck          --        --
Railroad                    --        --
Other                       12         4
Total                      111       191

*  Excludes ingot molds, municipal castings and soil pipe

Table 2. Forecast of Gray Iron Domestic Demand & Supply in 2006

Weight               Equipment      Demand *     Supply
                      Category      (000 tons)  (000 tons)

                     M/H Prod.
0-50 lbs.           Matchplate/       1,632       1,700
                    Cope & Drag

                     Low Prod.         161         180
                       Sqeezer

                   MH/Prod. Cope
50-150 lbs.          & Drag &         1091         980
                     Lg. Match.

                     Low Prod.
                      Pin Lift
                    Cope & Drag        159         177

                   M/H Prod.Cope

150-300             Cope & Drag        575         590

                     Low Prod.         126         140
                    Cope & Drag

300-700 lbs.         M/H Prod.         428         490
                    Cope & Drag

                     Low Prod.         109         122

                     M/H Prod.

700-5000 lbs.       Cope & Drag,       111         125
                       Slinger

                     Low Prod.         108         140

> 5000 lbs.          Low Prod.         83          108

Special Castings     Ingot Mold        34          55

                     Soil Pipe         234         300

                    Municipal &        869         900
                      Hydrants

Total                                 5,720       6,007

Weight               Equipment         D/S       Excess
                      Category      (Shortage)

                     M/H Prod.
0-50 lbs.           Matchplate/       0.96         68
                    Cope & Drag

                     Low Prod.        0.89         19
                       Sqeezer

                   MH/Prod. Cope
50-150 lbs.          & Drag &         1.11        (111)
                     Lg. Match.

                     Low Prod.
                      Pin Lift
                    Cope & Drag       0.90         18

                   M/H Prod.Cope

150-300             Cope & Drag       0.89         15

                     Low Prod.        0.82         14
                    Cope & Drag

300-700 lbs.         M/H Prod.        0.89         62
                    Cope & Drag

                     Low Prod.        0.88         13

                     M/H Prod.

700-5000 lbs.       Cope & Drag,      0.88         14
                       Slinger

                     Low Prod.        0.77         32

> 5000 lbs.          Low Prod.        0.76         25

Special Castings     Ingot Mold       0.62         21

                     Soil Pipe        0.78         66

                    Municipal &       0.97         31
                      Hydrants

Total                                0.95 **       287

* Demand-Shipments + Imports - Exports

** High Demand/Supply ratios indicate high import/demand ratios

Table 3. 2006 Ductile Iron Casting Demand
in the U.S. by Weight Class (000 tons) *

                                         Weight Classes (lbs)

                                      0-50                  50-150

                                  M/H        Low        M/H        Low
Industry                         Prod.      Prod.      Prod.      Prod.

Valves & Fittings                  52         11         72          7
Int. Comb. Engines                 30          9         52          6
Farm Machine & Equip.              47         10         24          9
Construction Mach. & Equip.        47          8         34         10
Oil Field Equip.                   22         10         13          3
Material Handling                   5          2          2          1
Machine Tool                        6          5          7          4
Spec. Industry Mach.               28          8         17          6
Pump/Compressor                    16         11         14          8
Power Trans. Equip.                 8          1          8          1
Refrigeration & AC                 33          3          4          2
Electric Motors & Gen.             12          1          3          1
Pass. Car & Light Truck         1,026          6         76          2
Med./Hvy. Truck                   220          7         60          1
Railroad                           10          1          1         --
Other                              26          4          9          2
Total                           1,588         97        396         63

                                           Weight Classes (lbs)

                                      150-300               300-700

                                  M/H        Low        M/H        Low
Industry                         Prod.      Prod.      Prod.      Prod.

Valves & Fittings                  55          5         21         12
Int. Comb. Engines                 21          2         --          2
Farm Machine & Equip.              13          3         13          3
Construction Mach. & Equip.        26         10         25         13
Oil Field Equip.                   10          2          9          2
Material Handling                   1          1          1         --
Machine Tool                        7          4          6          4
Spec. Industry Mach.               15          6         14          6
Pump/Compressor                    13          5         11          6
Power Trans. Equip.                 5          1          3          1
Refrigeration & AC                 --         --         --         --
Electric Motors & Gen.              1          1          1          1
Pass. Car & Light Truck            --         --         --         --
Med./Hvy. Truck                    26          1         10          1
Railroad                           --         --         --         --
Other                               6          1          5          1
Total                             199         42        119         52

                               Weight Classes (lbs)

                                      >700

                                  M/H        Low
Industry                         Prod.      Prod.

Valves & Fittings                  17         17
Int. Comb. Engines                 --          1
Farm Machine & Equip.              13          2
Construction Mach. & Equip.        28         26
Oil Field Equip.                    6          5
Material Handling                  --         --
Machine Tool                       --          4
Spec. Industry Mach.                1         11
Pump/Compressor                     2         12
Power Trans. Equip.                --          1
Refrigeration & AC                 --         --
Electric Motors & Gen.             --         --
Pass. Car & Light Truck            --         --
Med./Hvy. Truck                    --         --
Railroad                           --         --
Other                              --          1
Total                              87         80

* Excludes centrifugal cast pipe

Table 4. Forecast of Demand/Supply Conditions for Ductile
iron Engineered Castings for 2006 (excludes pipe)

Weight      Equipment               Domestic Supply       D/S
(lbs)        Category      Demand     (000 Tons)      (000 Tons)

0-50      M/H Production   1,588         1,708           0.93
          Low Production     97           100            0.97

50-150    M/H Production    396           420            0.94
          Low Production     63           70             0.90

150-300   M/H Production    199           200            0.99
          Low Production     42           48             0.88

300-700   M/H Production    119           138            0.86
          Low Production     52           58             0.90

700       M/H Production     67           70             0.96
          Low Production     80           86             0.93

Total                      2,703         2,898           0.93

Table 5. U.S. Demand for Non-Railroad Carbon & Low
Alloy Steel Castings by Weight Class in 2006 (000 tons)

                                    Weight Classes (lbs)

Industry                 0-100       101-500   501-1,000   1,001-5,000

Values                     30          17         10            6
Construction Equip.        62          60         38           17
Mining Mach.               27          30         11            6
Oil Field Equip.           15          17         10           10
Pumps                       7           4          4            1
Trucks (*)                 30          25          3            1
Others                     10           8         11           17
Total                     181         161         87           58

                            Weight Classes (lbs)

Industry              5,001-10,000   >10,000    Total

Values                     44           4         71
Construction Equip.         4           2        183
Mining Mach.                4           3         81
Oil Field Equip.            1           1         54
Pumps                       1           1         18
Trucks (*)                 --          --         59
Others                     12          21         79
Total                      26          32        545

(*) Includes military vehicles and parts

Table 6. Forecast of Demand/Supply Conditions in
2006 for Carbon/Low Alloy Steel Castings (non-railroad)

Weight              Demand       Supply
(lbs)             (000 Tons)   (000 Tons)      D/S

0-100                173          195          0.89
100-500              165          200          0.83
500-1,000             89           98          0.91
1,000-5,000           60           70          0.86
5,000-10,000          28           34          0.82
> 10,000              38           45          0.84
Total                553          642          0.86
Total Railroad       629          684          0.92

Table 7. U.S. Demand for Corrosion Resistant
Steel Castings by Weight Class in 2006 (000 tons)

Weight
Class (lbs)     Industry          0-100          101-500      501-1,000

Values             14              10               4             1
Others             30              22               7             5
Total              44              32              11             6

Weight
Class (lbs)    1,001-5,000    5,001-10,000    >10,000 TOTAL

Values              1               1               31
Others              3               3               70
Total               4               4              101

Table 8. U.S. Demand for Aluminum Castings
by Process in 2006 (000 tons)

                                    Casting Process

Industry                      Die Cast      SPM          LP

Int. Combustion Engine           93          34          --
Lawn & Garden                    26          10          --
Power Hand Tools                 30           9          --
Office Mach./Computer            43           9          --
Refrigeration/AC                 49           1          --
Meters/Regulators                33          --          --
Motors/Generators                37          --          --
Home Appliances                  50          11          --
Lighting Equip.                  13          --          --
Communications Equip.            20          --          --
Motor Vehicles                  886         270         220
Aircraft                         24          26          --
Motorcycles/Bikes/Trans          45          17          --
Instruments                      57          45          --
Marine & Other                   85          58          --
Total                         1,491         490         220

                                     Casting Process

Industry                        Sand    Lost Foam      Total

Int. Combustion Engine            6          --          133
Lawn & Garden                     3          --           39
Power Hand Tools                  5          --           44
Office Mach./Computer             4          --           56
Refrigeration/AC                  1          10           61
Meters/Regulators                --          --           33
Motors/Generators                 5          --           37
Home Appliances                  15          --           76
Lighting Equip.                  --          --           13
Communications Equip.            --          --           20
Motor Vehicles                  117         120        1,613
Aircraft                         48          --           98
Motorcycles/Bikes/Trans           7           2           71
Instruments                      24          --          126
Marine & Other                   40           8          191
Total                           270         140        2,611

Table 9. Domestic Demand/Supply of
Aluminum Castings in 2006 (000 tons)

Process               Demand   Supply    D/S

Die Casting (Auto)     886      960      0.92
Die Casting (Other)    605      680      0.89
Die Casting Total     1,491    1,640     0.91
Low Pressure           220      300      0.73
Permanent Mold         490      480      1.02
Green Sand             270      280      0.96
Lost Foam              140      220      0.64
Total Aluminum         2611     2920     0.89
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Author:Kirgin, Kenneth H.
Publication:Modern Casting
Date:Mar 1, 2006
Words:3115
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