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Crystallization of Poly(ethylene terephthalate) and Poly(butylene terephthalate) Modified by Diamides.


KRISTA BOUMA [*]

REINOUD J. GAYMANS [#]

Poly(ethylene ethylene (ĕth`əlēn') or ethene (ĕth`ēn), H2C=CH2, a gaseous unsaturated hydrocarbon. It is the simplest alkene.  terephthalate Ter`eph´tha`late

n. 1. (Chem.) A salt of terephthalic acid.
) (PET) and poly (butylene bu·tyl·ene  
n.
Any of three gaseous isomeric ethylene hydrocarbons, C4H8, used principally in making synthetic rubbers.
 terephthalate) have been modified by diamide units (0.1-1 mol%) in an extrusion process and the crystallization Crystallization

The formation of a solid from a solution, melt, vapor, or a different solid phase. Crystallization from solution is an important industrial operation because of the large number of materials marketed as crystalline particles.
 behavior studied. The diamides used were: for PET, T2T-dimethyl (N,N'-bis(p-carbomethoxybenzoyl)ethanediamine) and for PBT PBT Provider Backbone Transport (networking technology adding determinism to ethernet)
PBT Polybutylene Terephthalate
PBT Profit Before Tax
PBT Paper Based Test (education) 
, T4T-dimethyl

(N,N'-bis(p-carbomethoxybenzoyl)butanediamine). The above materials were compared to talc (0.5 wt%), this being a standard heterogeneous nucleator, and to diamide modified copolymers obtained by a reactor process. Two PET materials were used: a slowly crystallizing recycled grade obtained from soft drink bottles and a rapidly crystallizing injection molding injection molding
n.
A manufacturing process for forming objects, as of plastic or metal, by heating the molding material to a fluid state and injecting it into a mold.
 grade. The crystallization was studied by differential scanning calometry (DSC (1) (Digital Signal Controller) A microcontroller and DSP combined on the same chip. It adds the interrupt-driven capabilities normally associated with a microcontroller to a DSP, which typically functions as a continuous process. See microcontroller and DSP. ) and under injection molding conditions using wedge shaped specimens; the thermal properties were studied by dynamic mechanical analysis. T2T-dimethyl is effective in increasing the crystallization of PET in both of the extrusion compounds as well as in the reactor materials. I It was also found that the crystallization temperature of poly(butylene terephthalate) could be slightly increased by the addition of nucleators.

INTRODUCTION

Poly(ethylene terephthalate) (PET) is the most important polyester, having a relatively high glass transition temperature The glass transition temperature is the temperature below which the physical properties of amorphous materials vary in a manner similar to those of a solid phase (glassy state), and above which amorphous materials behave like liquids (rubbery state).  ([T.sub.g]) of 85[degrees]C and a melting temperature Melting temperature may refer to:
  • Melting temperature, the temperature at which a substance changes from solid to liquid state.
  • DNA melting temperature, the temperature at which a DNA double helix dissociates into single strands.
 ([T.sub.m]) of 255[degrees]C. Compared with poly(butylene terephthalate) (PBT), PET generally exhibits better properties in that it has a higher dimensional stability dimensional stability,
n See stability, dimensional.
, modulus See modulo. , and yield stress, but a lower impact strength. Its major drawback is its slow rate of crystallization. For the application of PET as an engineering plastic, the polymer must be easily processable by injection molding. For the success of this process, it is important that polymers crystallize crys·tal·lize also crys·tal·ize  
v. crys·tal·lized also crys·tal·ized, crys·tal·liz·ing also crys·tal·iz·ing, crys·tal·liz·es also crys·tal·iz·es

v.tr.
1.
 rapidly so that the crystallization is complete. It is known that the molecular weight of the polymer influences the crystallization rate [1, 2] and that the level of crystallinity has an effect on the glass transition ([T.sub.g]) [3] and the melting ([T.sub.m]) temperatures as well as the dimensional stability. The ease of crystallization of PET also depends on the polymeriza tion catalyst used [4]; for instance, it is known that when using Zn-acetate, PET crystallizes more rapidly than polymers prepared using titanates. Given that the crystallization rate of PET is too low to permit reasonable cycle times for injection molding, nucleators are often added to the polymer, and the mold temperatures are maintained at a high level, well over 100[degrees]C. However, the addition of these nucleators does decrease the impact strength of the polymer [1, 5].

In general, the polymer crystallization process takes place in two stages--nucleation and growth. Nucleation nu·cle·a·tion
n.
1. The beginning of chemical or physical changes at discrete points in a system, such as the formation of crystals in a liquid.

2. The formation of cell nuclei.
 is the formation of a new phase, and in homogeneous nucleation, the nuclei nuclei /nu·clei/ (noo´kle-i) [L.] plural of nucleus.

nu·cle·i
n.
Plural of nucleus.



nuclei

plural of nucleus.
 are created by the random statistical thermodynamic ther·mo·dy·nam·ic
adj.
1. Characteristic of or resulting from the conversion of heat into other forms of energy.

2. Of or relating to thermodynamics.
 fluctuations of the local polymer structure. In heterogeneous nucleation, the nuclei are created on the surfaces of randomly distributed microscopic insoluble insoluble /in·sol·u·ble/ (in-sol´u-b'l) not susceptible of being dissolved.

in·sol·u·ble
adj.
Not soluble.
 particles that are present in the melt. As the thermodynamic fluctuations are very small in magnitude, and given that significant amounts of impurities are almost always present in a polymer, heterogeneous nucleation normally dominates. The growth step is a secondary nucleation process on a previously crystallized crys·tal·lize also crys·tal·ize  
v. crys·tal·lized also crys·tal·ized, crys·tal·liz·ing also crys·tal·iz·ing, crys·tal·liz·es also crys·tal·iz·es

v.tr.
1.
 polymer.

Heterogeneities (nucleators) are often purposefully added to PET in order to increase the crystallization rate, and previous research has shown that the crystallization rate of PET [5-7] and PET [6, 7] can also be enhanced by copolymerization copolymerization (kōpäl´imrizā´sh  with diamide segments. These diamide segments are considered to be homogeneous nucleators, as they form part of the polymer chain. Given that they are homogeneous nucleators, their effect on the impact strength of the polymer might be different from that of heterogeneous nucleators. The diamide segments used are able to form hydrogen bonds hydrogen bond
n.
A chemical bond in which a hydrogen atom of one molecule is attracted to an electronegative atom, especially a nitrogen, oxygen, or fluorine atom, usually of another molecule.
 and are therefore expected to self-assemble in the melt, thus inducing the adjacent ordering of the ester segments and thereby increasing the crystallization rate of PET. The nucleating ability of several of these diamide segments has been tested (4) and it has been found that the diamide segment T2T T2T Teacher2teacher
T2T The Two Towers (online game)
T2T Time To Talk
T2T Trade 2 Trade Segment
 (see formula 1 below) is the most efficient nucleator of PET, with the undercooling ([T.sub.m]-[T.sub.c]) in a DSC cycle at 20[degrees]C/ min being decreased from 74[degrees]C to 54[degrees]C.

[MATHEMATICAL EXPRESSION A group of characters or symbols representing a quantity or an operation. See arithmetic expression.  NOT REPRODUCIBLE IN ASCII ASCII or American Standard Code for Information Interchange, a set of codes used to represent letters, numbers, a few symbols, and control characters. Originally designed for teletype operations, it has found wide application in computers. ] (1)

The diamide segment, T2T, is of approximately the same length as the repeating unit of PET, the only difference being that the ester bond is replaced by an amide bond. The ability of T2T to nucleate nu·cle·ate
adj.
Nucleated.

v.
1. To form into a nucleus.

2. To serve or act as a nucleus for.

3. To provide a nucleus for.

n.
A salt of a nucleic acid.
 by copolymerization is already quite effective at low concentrations (0.01 and 0.1 mol%), with higher concentrations being only slightly more effective [4]. The question is whether PET can also be effectively modified by T2T in an extrusion process. Extrusion compounding is a very simple process, and the feedstock feed·stock  
n.
Raw material required for an industrial process.

Noun 1. feedstock - the raw material that is required for some industrial process
raw material, staple - material suitable for manufacture or use or finishing
 can be recycled material; for example, a considerable amount of PET is available as recycled soft drink bottles.

Similar to the modification of PET using T2T, poly(butylene terephthalate) (PBT) can be modified using the diamide T4T T4T Teaming for Technology
T4T Toys for Tots
T4T tit for tat
T4T Time for Tuckerman (forum on New Hampshire ski area)
T4T Trade for Trade (online shopping) 
 (based on 1,4 diaminobutane) [6, 7]. PBT is a rapidly crystallizing polymer, and properties such as [T.sub.m] and [T.sub.g] can also be enhanced by the incorporation of diamides [7]. For example, the crystallization rate of this rapidly crystallizing PBT can be further enhanced by incorporating 2-10 mol% of T4T; however, it is not known if lower T4T concentrations are also effective and whether the incorporation of T4T by extrusion is possible.

In an extrusion process, the bisesterdiamides react with the polyester by ester-ester interchange:

[MATHEMATICAL EXPRESSION NOT REPRODUCIBLE IN ASCII]

In the reaction between the bisesterdiamide and polyester, chain scission scis·sion
n.
1. A separation, division, or splitting, as in fission.

2. See cleavage.
 occurs, thus forming two shortened polymer chains with methyl methyl (mĕth`əl), CH3, organic free radical or alkyl group derived from methane by the removal of one hydrogen atom.  ester endgroups. The lowering of the molecular weight of PET is expected to be minimal when small quantities of bisesterdiamides (less than 1 mol%) are added.

The aim of this study was to examine the crystallization of PET (slow crystallizing recycled bottle grade material and a rapidly crystallizing grade) and PBT by the use of diamide segments incorporated by an extrusion process. The crystallization behavior was studied by DSC and, in addition, under injection molding conditions using a newly developed method. The modification with diamides was compared with that of talc, a standard heterogeneous nucleator, and of the nucleated nucleated /nu·cle·at·ed/ (noo´kle-at?id) having a nucleus or nuclei.

nu·cle·at·ed
adj.
Having a nucleus or nuclei.



nucleated

having a nucleus or nuclei.
 materials, a number of mechanical properties were studied. In addition, the modification of PBT with T4T by extrusion was also examined.

EXPERIMENTAL

Materials

Talc (Finn talc M15), with an average particle size Particle size, also called grain size, refers to the diameter of individual grains of sediment, or the lithified particles in clastic rocks. The term may also be applied to other granular materials.  of 4.8 [micro]m, was used as a standard nucleator. T2T-dimethyl was synthesized syn·the·sized  
adj.
1. Relating to or being an instrument whose sound is modified or augmented by a synthesizer.

2. Relating to or being compositions or a composition performed on synthesizers or synthesized instruments.
 and purified as previously described [8]. The commercial PETs used were provided by Eastman Chemicals and Arena Recycling VOF VOF Volume of Fluid
VOF Vennootschap Onder Firma (Dutch)
VOF Voice of Freedom
VOF Voice of the Faithful
VOF Observation Fighter Squadron (Navy unit designation used from 1942 to 1945) 
, the Netherlands; Eastman PET is a rapidly crystallizing injection molding grade PET, and RECO RECO Real Estate Council of Ontario
RECO Recoverer Process (Oracle)
RECO Residential Energy Conservation Ordinance
RECO Remote Command and Control
RECO Railway Equipment Company, Inc.
 PET (obtained from Arena Recycling) is a slowly crystallizing PET recycled from soft drink bottles. PBT and [PBTA PBTA Planar Bow-Tie Antenna .sub.1] (PBT modified with 1 mol% T4T by copolymerization) were obtained from GE Plastics, Bergen op Zoom Bergen op Zoom (bĕr`gən ôp zōm`), town (1994 pop. 47,483), North Brabant prov., SW Netherlands, on the Zoom River near its confluence with the Eastern Scheldt. , The Netherlands. Eastman and RECO PET both contain approximately 4 mol% of diethylene glycol diethylene glycol

antifreezing agent. Causes poisoning similar to ethylene glycol.
; in addition, RECO PET contains 3 mol% of isophthalic acid Isophthalic acid, or benzene-1,3-dicarboxylic acid, is an aromatic dicarboxylic acid, with formula C6H4(COOH)2.

It is an isomer of phthalic acid and terephthalic acid.
. The PET-T2T copolymers were synthesized as previously described [9].

T4T-dimethyl

T4T-dimethyl was synthesized and purified according to according to
prep.
1. As stated or indicated by; on the authority of: according to historians.

2. In keeping with: according to instructions.

3.
 route II for T2T-dimethyl as previously described [8], except that 1,2-diaminoethane was replaced by 1,4-diaminobutane. The product was re-crystallized from NMP NMP New Millennium Program (NASA)
NMP National Military Park (National Park Service)
NMP N-Methylpyrrolidone
NMP Network Management Protocol
NMP Not My Problem
 (50 g/l, 160[degrees]C) following synthesis and washing.

Extrusion Compounding

The polyester and nucleators were blended in two steps using a co-rotating twin screw Berstorff ZE 25 extruder (D = 25 mm, L/D L/D Labor and Delivery
L/D Lethal Dose
L/D Lift/Drag (ratio)
L/D Low Dynamic
L/D Limiter/Discriminator
L/D Loading / Discharging Rate (shipping) 
 = 33) with a barrel temperature of 270[degrees]C for PET and 240[degrees] for PBT. The polymers were dried before extrusion in a vacuum oven A vacuum oven is a sealed chamber in which the pressure is lowered and the temperature is raised. One use of such an oven is to remove volatiles and bound gases from surfaces. Another is to heat a substance in an oxygen-poor environment to reduce oxidation.  at 70[degrees]C overnight.

Viscometry vis·com·e·ter  
n.
An instrument used to measure viscosity. Also called viscosimeter.



[Short for viscosimeter.
 

The inherent viscosity of the polymers at a concentration of 0.1 g/dl in para-chlorophenol at 45[degrees] was determined using a capillary capillary (kăp`əlĕr'ē), microscopic blood vessel, smallest unit of the circulatory system. Capillaries form a network of tiny tubes throughout the body, connecting arterioles (smallest arteries) and venules (smallest veins).  Ubbelohde lB.

DSC

DSC spectra were recorded on a Perkin Elmer DSC7 apparatus, equipped with a PE7700 computer and TAS-7 software. The polymers were dried in a vacuum oven at 70[degrees]C overnight. Two to five milligrams of the polymer sample was measured at a cooling and heating rate of 20[degrees]C/min; the samples were first heated to 320[degrees]C, and, after 2 minutes, cooled to 20[degrees]C with the maximum of the cooling scan being taken as the crystallization temperature. The sample was then reheated to 290[degrees]C with the maximum of the second heating scan being taken as the melting temperature. DSC measurements were also performed at different cooling rates, for these, the sample was heated to 320[degrees]C, and, after 2 minutes, cooled to 100[degrees]C using a number of different rates. For PBT based polymers, the maximum temperature used in the DSC was 280[degrees]C.

DMA (1) (Digital Media Adapter) See digital media hub.

(2) (Document Management Alliance) A specification that provides a common interface for accessing and searching document databases.
 

Samples for the DMA test (70X9X2 mm) were prepared on an Arburg H manual injection molding machine Injection molding machine (also known as injection press) - a machine for making plastic parts. Manufacturing products by injection molding process. Consist of two main parts, an injection unit and a clamping unit. . Prior to injection molding, the polymers were pre-melted in a mini-extruder, quenched quench  
tr.v. quenched, quench·ing, quench·es
1. To put out (a fire, for example); extinguish.

2. To suppress; squelch:
 in a water bath, and then dried. The barrel temperature of the injection molding machine was set at approximately 50[degrees]C above the melting temperature of the polymer: the mold temperature was set at 150[degrees]C. with the mold being opened after 2 minutes. The storage modulus G' and the loss modulus G" were measured as a function of the temperature using a Myrenne ATM3 torsion torsion, stress on a body when external forces tend to twist it about an axis. See strength of materials.  pendulum at a frequency of approximately 1 Hz. Dried samples were first cooled to -100[degrees]C and subsequently heated at a rate of 1[degrees]C/min, with the maximum of the loss modulus being taken as the glass transition temperature. The flow temperature ([T.sub.fl]) was defined as the temperature at which the storage modulus reached 15 MPa.

Injection Molding

PET specimens were injection molded on an Arburg Allrounder 221-55-250 using a barrel temperature of 270[degrees]C and a screw speed of 200 rpm; the mold temperature was varied between 25[degrees]C and 138[degrees]C and the cooling time (Law) such a lapse of time as ought, taking all the circumstances of the case in view, to produce a subsiding of passion previously provoked.
- Wharton.

See also: Cooling
 was 60 seconds. The polymers were injection molded to dumbbell Dumbbell

An investment strategy, used mainly for bonds, where holdings are heavily concentrated in both very short and long term maturities.

Notes:
This is also known as a barbell, charting on a timeline gives the appearance of a barbell or dumbbell.
 shaped specimens (ISO (1) See ISO speed.

(2) (International Organization for Standardization, Geneva, Switzerland, www.iso.ch) An organization that sets international standards, founded in 1946. The U.S. member body is ANSI.
 R5271) for tensile tensile,
adj having a degree of elasticity; having the ability to be extended or stretched.
 testing, whereas rectangular bars (ISO R180/1A) were prepared for impact testing. A wedge mold was used to study the crystallization behavior; the transparency of the wedge samples were measured using a Melles Griot griot

African tribal storyteller. The griot's role was to preserve the genealogies and oral traditions of the tribe. Griots were usually among the oldest men. In places where written language is the prerogative of the few, the place of the griot as cultural guardian is still
 laser beam and a Hameg oscilloscope oscilloscope (əsĭl`əskōp'), electronic device used to produce visual displays corresponding to electrical signals. Displays of such nonelectrical phenomena as the variations of a sound's intensity can be made if the phenomena are . Similar conditions were used for PET, except that the barrel temperatures were set at 250[degrees]C.

Izod Impact Test

Notched and unnotched Izod impact tests were carried out at room temperature using a Zwick pendulum equipped with a 4J hammer using rectangular bars (ISO R180/1A). A single-edge 45[degrees]V-shaped notch with a tip radius Tip radius is the radius of the circular arc used to join a side-cutting edge and an end-cutting edge in gear cutting tools. Edge radius is an alternate term.1

Notes
1. ANSI/AGMA 1012-G05, "Gear Nomenclature, Definition of Terms with Symbols".
 of 0.25 mm and a depth of 2.0 mm was milled into each bar.

Tensile Testing

Tensile tests were carried out on a Zwick Z020 universal tensile testing machine testing machine

Machine used in materials science to determine the properties of a material. Machines have been devised to measure tensile strength, strength in compression, shear, and bending (see strength of materials), ductility, hardness, impact strength (
 according to DIN 53455 and DIN 53457 at a test speed of 5 mm/min; the resultant strain was recorded by Multisense mul·ti·sense  
adj.
Having multiple meanings: a multisense word. 
 strain recorders. The tensile tests were performed seven times on dumbbell shaped specimens.

RESULTS AND DISCUSSION

The PET starting materials were either a slowly crystallizing PET (RECO recycled PET from soft drink bottles) ([PET.sub.slow]), a rapidly crystallizing PET (Eastman injection molding grade) ([PET.sub.fast]) or a rapidly crystallizing PBT. The crystallization effect on PET was studied using the nucleators bisesterdiamide T2T-dimethyl, [PETA Quadrillion (10 to the 15th power). See space/time. .sub.10] and talc, a much-used nucleator for PET. [PETA.sub.10] is a PET-T2T copolymer copolymer: see polymer.  containing 10 mol% of T2T [4].

The effect of the nucleators on the crystallization process was studied by DSC and under injection molding conditions. In addition, the effect of the individual nucleator on the polymers' mechanical properties was investigated. The materials containing nucleators were made by extrusion compounding. During this compounding step, the bisesterdiamide has the potential to react with the polyester by a transesterification reaction; in this way, the diamide can be incorporated into the chain. The effect on the crystallization rate was studied using D50 at cooling rates up to 80[degrees]C/min. It is known that under injection molding conditions, the cooling rates are a function of mold temperature and sample thickness and that they are usually very high ([greater than] 500[degrees]C/min). Therefore, in order to evaluate the crystallization process under injection molding conditions, a new method was developed that involved the injection molding of a wedge shaped specimen in which the crystallization, as function of the sample thickness and mold temperature, could be studied.

Modifying [PET.sub.slow]

RECO PET is a copolymer containing 3 mol% of isophthalic acid; this disturbs the chain order and thereby decreases the rate of crystallization. [PET.sub.slow] was extruded using either 0.1 mol% T2T-dimethyl or 0.5 wt% talc, or both 0.5 wt% talc and 0.1 mol% T2T-dimethyl and then compared with the reactor copolymers synthesized using Ti[(isopropyl isopropyl

denotes the 1-methylethyl group, -CH(CH3)2.


isopropyl alcohol
rubbing alcohol, used as a solvent and rubefacient. Formed naturally in the rumen of the cow in nervous acetonemia.
).sub.4] as a catalyst (Table 1). The crystallization temperature ([T.sub.c]) of [PET.sub.slow] is known to be low and was found to increase considerably with the addition of nucleators. It was also found that the [T.sub.c] of [PET.sub.slow] nucleated using talc compounds was higher than that of [PET.sub.slow] nucleated with T2T-dimethyl, thus indicating that talc is a more effective nucleator for PET. No further increase in [T.sub.c] could be observed by using a combination of talc and T2T-dimethyl. The reactor copolymers synthesized using Ti[(i-[OC.sub.3][H.sub.7]).sub.4] were also slowly crystallizing polymers. The copolymerization of this PET with either 0.1% or 1% T2T resulted in a marked increase in the [T.sub.m] and [T.sub.c]; however, the [T.sub.m] and [T.sub.c] of the copolymer containing 1% T2T were no higher than those obtained using 0.1% T2T. The [T.sub.g] of PET was minimally affected by the addition of nucleators; however, the [T.sub.fl] was slightly increased by compounding with nucleators. The [T.sub.fl] value marks the point at which there is a loss of crystalline network structure; this is an indication of the maximum use temperature. In fact, measurement of the [T.sub.fl] by DMA is more accurate than measuring the [T.sub.m] by DSC.

It is also possible to study the crystallization process as a function of the cooling rate by measuring the [T.sub.c]. For PET, the temperature at which the maximum crystal growth rate occurs ([T.sub.c,max]) is 175[degrees]C [2]. If the [T.sub.c] drops below the [T.sub.c,max], then it can be expected that crystallization will be slow. The influence of the cooling rate on the [T.sub.c] was studied using DSC (Fig. 1), and the extrapolation (mathematics, algorithm) extrapolation - A mathematical procedure which estimates values of a function for certain desired inputs given values for known inputs.

If the desired input is outside the range of the known values this is called extrapolation, if it is inside then
 of the lines to a cooling rate of 500[degrees]C (injection molding conditions) suggests that [PET.sub.slow] has a [T.sub.c] near the [T.sub.g] value and therefore that [PET.sub.slow] has little chance of crystallizing under injection molding conditions. Nucleators are able to considerably improve the crystallization rate, but at 500[degrees]C/min, the [T.sub.c] is still below [T.sub.c,max], thus indicating that the crystallization rate is improved but still low.

The maximum cooling rate of the DSC apparatus used is 80[degrees]C/min. To study the nucleating ability of talc and T2T under injection molding conditions, a new method was developed in which a wedge shaped sample was injection molded (Fig. 2). The change in the transparency of the wedge sample as a function of the sample thickness was determined using a laser beam, with the loss of transparency being taken as measure of the degree of crystallization. The cooling rates in the core of the wedge were found to decrease with increasing sample thickness and mold temperature. Therefore, at a certain thickness, the cooling rate is low enough in order to allow the polymer to crystallize, thus reducing the transparency. Using this method, we were able to study the influence of nucleators as a function of the temperature of the mold. The transparency of [PET.sub.slow] versus the sample thickness as function of mold temperature is shown in Fig. 3. The change in transparency with sample thickness was found to be remarka bly sharp, thus suggesting that the mold temperature is critical to crystallization, such that on increasing the mold temperature, the crystallization takes place at a reduced thickness. The thickness at which a 50% transparency was achieved was taken as a measure of the transition point, which is therefore close to the crystallization point The characterization of highly radioactive materials is an important part of the overall optimization strategy for storage and treatment processes. An important parameter for this optimization is the crystallization temperature of liquid wastes. . This value changes with mold temperature (Fig. 4). such that a zero mm 50% transparency thickness could be expected to occur at around 175[degrees]C; this is termed [T.sub.c,max]. For example, a rapidly crystallizing PBT with a mold temperature of 75[degrees]C was found to have a 50% transparency at a thickness of 0.3 mm.

For nucleated PETs, the 50% transparency thickness can be expected to occur at lower values; however, the dependence on the mold temperature is reduced. Under these injection molding conditions, T2T was found to be the most effective nucleator of PET having a 50% transparency thickness of 1 mm at a mold temperature of 75[degrees]C. However, when the mold temperature was increased to 125[degrees]C, little difference was found in the 50% transparency values between the nucleators; even PET had a similar value. Therefore, the positive effect of the nucleators can be seen at low mold temperatures, and the use of the nudeators T2T and T2T plus talc seems to have proven more effective than just talc alone. Thus, using the combination of T2T and talc has no advantage. The DSC experiments measuring the [T.sub.c] values suggest that talc is the most effective nucleator; however, according to the injection molded wedge method, T2T is the most effective.

Modifying [PET.sub.fast]

Slowly crystallizing PET can be effectively nucleated by T2T units incorporated by both reactor and extrusion processes. The question is whether T2T units and talc are also effective when used in a more rapidly crystallizing PET. Using an extrusion process, T2T-dimethyl (0.1 mol%), [PETA.sub.10] (10 mol%) and talc (0.5 wt%) were added to an industrial [PET.sub.fast] (Table 2). PET (co)polymers synthesized using the S[b.sub.2][O.sub.3]/Zn-acetate catalyst system are rapidly crystallizing; unmodified Adj. 1. unmodified - not changed in form or character
unqualified - not limited or restricted; "an unqualified denial"

modified - changed in form or character; "their modified stand made the issue more acceptable"; "the performance of the modified aircraft
 PET was used for comparison [4]. The inherent viscosities of the extruded compounds are somewhat lower in value than the pure [PET.sub.fast]. It was found that for the extrusion compounds, the addition of T2T-dimethyl or [PETA.sub.10] had little effect on the melting temperature of the polymer, and that when compared with copolymers prepared by copolymerization, the melting temperatures were somewhat lower. The compound containing talc had a lower [T.sub.m] and a slightly higher crystallization temperature ([T.sub .c]). The [T.sub.c] was also slightly increased in both the T2T modified extrusion and reactor PET, with [PET.sub.fact] having a slightly better [T.sub.c] value. The flow temperatures ([T.sub.fl]), as measured by DMA, were only partially affected by the presence of nucleators. Figure 5 illustrates [T.sub.c] as a function of the cooling rate. It can be seen that over the whole cooling rate range, the [T.sub.c] of the talc modified polymer is just a few degrees higher than that of the T2T modified PET, and that for injection molded compounds, the [T.sub.c] of these compounds is still well below the [T.sub.c,max].

It is predicted that T2T-dimethyl is incorporated into the polymer by an interchange reaction, and that as the T2T group is built into the polymer chain, it can then be regarded as a homogeneous nucleator. Talc, which is a standard heterogeneous nucleator for PET, is known to lower the impact strength of the resulting polymer [5]; when the material is strained, the heterogeneous talc particles act as stress concentrators and thus decrease the impact strength. The mechanical properties of injection molded [PET.sub.fast] compounds using mold temperatures of 50[degrees] and 100[degrees]C are shown in Table 3.

The [PET.sub.fast] specimens that were injection molded at 50[degres]C were found to be transparent, thus suggesting they were amorphous Unorganized or vague. A lack of structure. For example, the amorphous state of a spot on a rewritable optical disc means that the laser beam will not be reflected from it, which is in contrast to a crystalline state which will reflect light. See crystalline. . in contrast, the PET specimens containing either 0.1 mol% T2T-dimethyl, 1 mol% [PETA.sub.10] or 0.5 wt% talc were found to be translucent and appeared to have crystallized. The incorporation of nucleators was found to slightly increase the E-modulus, the highest E-moduli being obtained for talc nucleated PET. When the mold temperature was increased to 100[degrees]C, the moduli were again slightly higher, thus indicating that the polymers were probably more crystalline.

The maximum stress value for PET was found to be increased by the use of nucleators and by increasing the mold temperature; this suggests that there was an increased degree of crystallization under these conditions. The maximum stress values for talc at 100[degrees]C were low; this is due to the lower fracture strain of this compound. The strain at maximum stress was not influenced by the use of T2T compounds, but was lowered by the addition of talc as a nucleator.

The unnotched Izod impact fracture energy for PET was found to be decreased by the addition of nucleators; this decrease was greater in the samples that were injection molded at 100[degrees]C. PET nucleated with talc was found to have a lower impact strength than PET nucleated with T2T compounds. In addition, all the PET notched Izod specimens were found to fail in a brittle manner when nucleated by T2T compounds, having a similar or a slightly higher fracture energy than PET nucleated by talc; this difference was more pronounced in the samples that were injection molded at 100[degrees]C.

The addition of nucleators to [PET.sub.fast] had an effect on the crystallization occurring during injection molding: thus there was a slightly improved E-modulus and a decreased Izod fracture energy. This was particularly true when talc was used as nucleator. Little difference was detected between the mechanical properties of PET nucleated by either form of T2T (T2T-dimethy1 or [PETA.sub.10]). We therefore conclude that even the crystallization of the [PET.sub.fast] can be improved by the addition of diamide and talc.

Modifying PBT

PBT itself is a rapidly crystallizing polymer [7, 10]. However, if the crystallization rate could be increased even further, this would certainly be of commercial interest, as the injection molding cycle time could then be shorted. We therefore studied the effect of modifying PET by a bisesterdiamide (T4T-dimethyl) and talc using DSC and the injection molded wedge sample method. We also evaluated a PBT copolymer with 1 mol% T4T ([PBTA.sub.1]). Pure PBT itself was also extruded in order to have a control with the same thermal history as the samples containing the nucleators. The addition of nucleators to PBT had no effect on the melting temperature, while the crystallization temperature was only slightly increased. Furthermore, using DSC, no noticeable differences were detected in the crystallization abilities of talc, T4T-dimethyl and T4T-segments incorporated by copolymerization. The glass transition temperature and the modulus level of the rubbery plateau were found to be approximately the same for all the polymers; however, [PBTA.sub.1] was found to have a 5[degrees]C higher flow temperature.

DSC measurements were performed at a number of different cooling rates; Fig. 6 shows the [T.sub.c] plotted against the logarithm logarithm (lŏg`ərĭthəm) [Gr.,=relation number], number associated with a positive number, being the power to which a third number, called the base, must be raised in order to obtain the given positive number.  of the cooling rate. For PBT, [T.sub.c,max] is approximately 150[degrees]C/min; the extrapolation of the cooling rates for PBT and the PBT compounds suggest that at 5[degrees]C, the modified PBT compounds would approach [T.sub.c,max]. This is in agreement with the fact that PBT crystallizes well under conditions of injection molding.

Modified PBT appears to have a slightly higher [T.sub.c] value than that of PBT, and, of the series examined, talc seems to perform the best. Little difference was observed between the use of T4T as a nucleator in a reactor compound compared with an extruder compound.

Injection molding experiments were performed using a wedge mold (see Fig. 1) at various mold temperatures ranging from 25[degrees]C to 100[degrees]C with a cooling time of 60 seconds in order to determine the transition point between transparency and non-transparency. Again, the differences detected were very small, with the transition point occurring between 0.3 and 0.4 mm in all specimens. Under the injection molding conditions used, all samples were found to crystallize well. However, this method, which employs a 60 second cooling dine, was apparently not sensitive enough to observe any influence of mold temperature or any differences in the crystallization ability of talc, T4T-dimethyl and incorporated T4T segments in PBT. A shortening of the cooling cycle might show bigger differences.

A comparison was made of the wedge method using PBT and [PET.sub.slow] and a number of different nucleators at a mold temperature of 75[degrees]C (Fig. 7). The 50% transparency thickness values of PET were found to decrease with modification by diamide or talc, but the low values that were obtained for PBT were not reached. However, it should be remembered that for PET, a mold temperature of 75[degrees]C is just below the glass transition temperature, whereas for PBT, it is above the glass transition temperature.

CONCLUSIONS

The diamide segment T2T has been shown to be capable of nucleating PET, even at very low diamide concentrations ([less than] 0.1 mol%): in addition, we have shown that the diamide can be incorporated in an extrusion process as effectively as in a reactor process. The rate of crystallization of the nucleated PET was found to be independent of whether the original PET was a slowly or rapidly crystallizing grade polymer. Therefore, the greatest improvements were obtained using slowly crystallizing PET, although the crystallization of rapidly crystallizing PBT could also be slightly enhanced by the presence of talc and diamides. The crystallization temperature of PET, as studied by DSC using talc as nucleator, was found to be even better than with T2T; however, the material was found to be more brittle.

A new method was also developed for the study of crystallization under injection molding conditions. In this method, a wedge shaped sample was injection molded and the transparency of the wedge as function of the thickness then determined. The wedge method demonstrated that for PET, the mold temperature had a strong effect on the degree of crystallinity and that a fully crystallized sample could be reached only at high molding temperatures. The addition of nucleators did increase the degree of crystallization, in particular at low mold temperatures, and therefore when this method was used, diamide appeared to be more effective than talc. However, nucleated PET was still unable to crystallize as rapidly as PBT.

ACKNOWLEDGMENTS

This work was financially supported by GE Plastics, Bergen op Zoom, the Netherlands. J. Lohmeijer (GE Plastics), G. de Wit (GE Plastics) and J. Feijen (University of Twente (body, education) University of Twente - A university in the east of The Netherlands for technical and social sciences. It was founded in 1961, making it one of the youngest universities in The Netherlands. ) are acknowledged for their fruitful discussions and valuable suggestions.

(#.) Corresponding author.

(*.) Currently at: Inspectie W&V regionale dienst Noord, PO Box 465, 9700 AL, Groningen, The Netherlands.

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That part of classical mechanics which deals with the relation between the motions of material bodies and the forces acting upon them.
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New York, Middle Atlantic state of the United States. It is bordered by Vermont, Massachusetts, Connecticut, and the Atlantic Ocean (E), New Jersey and Pennsylvania (S), Lakes Erie and Ontario and the Canadian province of
 (1993).
                 DSC and DMA Results of [PET.sub.slow]
                   With Various Different Nucelators.
Nucleator                    [T.sub.linh]   [T.sub.m]     [T.sub.c]
                                [dl/g]     [[degrees]C]  [[degrees]C]
[PET.sub.slow]                 0.82            262           194
0 1 mol% T2T                   0.51            257           206
0.5 wt% talc                   0.56            252           213
0.1 mol% T2T + 0.5 wt% talc    0.52            251           213
PET ([Ti(isopropyl).sub.4])    0 99 [*]        254           180
0.1 mol% T2T                   1.03 [*]        264           210
1.0 mol% T2T                   1.08 [*]        262           206
Nucleator                     [T.sub.g]     [T.sub.fl]
                             [[degrees]C]  [[degrees]C]
[PET.sub.slow]                    84           241
0 1 mol% T2T                      85           243
0.5 wt% talc                      85           245
0.1 mol% T2T + 0.5 wt% talc       82           245
PET ([Ti(isopropyl).sub.4])       88           244
0.1 mol% T2T
1.0 mol% T2T
(*.)Post condensed in the solid state during
24 hours at 230[degrees]C and 0.1 mbar.
                 Extrusion Compounds of [PET.sub.fast]
                and T2T-dimethyl at 280[degrees]C and a
                  Residence Time of 0.5 min, Compared
                        with Reactor Compounds.
Nucleator             [[eta].sub.inh]   [T.sub.m]     [T.sub.c]
                           [dl/g]      [[degrees]C]  [[degrees]C]
[PET.sub.fast]              0.65            257           207
1 mol% [PETA.sub.10]        0.53            260           207
0.1 mol% T2T                0.56            260           212
0.5 wt% talc                0.48            253           215
PET (Zn/Sb)                 0.80            264           207
0.1 mol% T2T                0.76            264           209
1 mol% T2T                  0.64            268           217
Nucleator              [T.sub.g]     [T.sub.fl]   G'(150[degrees]C)
                      [[degrees]C]  [[degrees]C]       [MPa]
[PET.sub.fast]             85           238              73
1 mol% [PETA.sub.10]       85           241              83
0.1 mol% T2T               84           242              87
0.5 wt% talc               88           241              73
PET (Zn/Sb)                88           247              67
0.1 mol% T2T
1 mol% T2T
               Mechanical Properties [PET.sub.fast] With
               Nucleators, Injection Molded at Different
               Mold Temperatures. Tests Were Performed at
                           Room Temperature.
Nucleator             [T.sub.mold]  E-Modulus   Max.    Strain at
                      [[degrees]C     [GPa]    Stress  Max. Stress
                                               [MPa]       [%]
Pure PET                   50          2.4       59        3.6
1 mol% [PETA.sub.10]       50          2.5       62        3.7
0.1 mol% T2T               50          2.4       62        3.6
0.5 wt% talc               50          2.6       62        3.5
1 mol% [PETA.sub.10]      100          2.5       61        3.5
0.1 mol% T2T              100          2.6       64        3.6
0.5 wt% talc              100          2.9       53        2.2
Nucleator               Unnotched        Notched
                          Izod            Izod
                      [kJ/[m.sup.2]]  [kJ/[m.sup.2]]
Pure PET                  118              2.4
1 mol% [PETA.sub.10]       93              2.3
0.1 mol% T2T               83              2.7
0.5 wt% talc               53              2.3
1 mol% [PETA.sub.10]       77              2.7
0.1 mol% T2T               80              2.4
0.5 wt% talc               45              1.9


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Author:BOUMA, KRISTA; GAYMANS, REINOUD J.
Publication:Polymer Engineering and Science
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Date:Mar 1, 2001
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