Printer Friendly
The Free Library
14,505,492 articles and books
Member login
User name  
Password 
 
Join us Forgot password?

Compounder tests extruder barrel wear over 8 years.


Screw and barrel wear costs compounders both pellet quality and output. Wear increases the clearance between screw and barrel, which entrains air in pellets and reduces pellet density. Extruder operators compensate by slowing production.

These drawbacks prompted Solvay Advanced Polymers LLC (Logical Link Control) See "LANs" under data link protocol.

LLC - Logical Link Control
 in Augusta, Ga., to study barrel wear in a disciplined fashion over an eight-year period. Solvay, which compounds some highly abrasive materials like 50% glass-filled Amodel PPA PPA 1. Palpation, Percussion & Ausculation 2. Pittsburgh pneumonia agent 3. Postpartum amenorrhea 4. Price per accession 5. Pure pulmonary atresia , compared barrel wear of nitrided steel, D2 tool steel, CPM (1) (Critical Path Method) A project management planning and control technique implemented on computers. The critical path is the series of activities and tasks in the project that have no built-in slack time.  10V powder-metallurgy alloy from Crucible crucible, vessel in which a substance is heated to a high temperature, as for fusing or calcining. The necessary properties of a crucible are that it maintain its mechanical strength and rigidity at high temperatures and that it not react in an undesirable way with  Service Centers, Camillus, N.Y., and WPR-29 brazed tungsten carbide tungsten carbide
n.
An extremely hard, fine gray powder whose composition is WC, used in tools, dies, wear-resistant machine parts, and abrasives.
 alloy from Conforma Clad Inc., New Albany New Albany, city (1990 pop. 36,322), seat of Floyd co., S Ind., near the falls of the Ohio River opposite Louisville, Ky.; inc. 1819. The city was a shipbuilding center in the 19th cent., and the riverboats Robert E. Lee and Eclipse were built there. , Ind. Solvay studied the degree of wear of each barrel material in four positions within the segmented extruder barrel: melt sections 1 and 2, melt section 3, mixing section, and glass-addition/cooling section.

Solvay tested some extruders with the same wear-resistant metal in all four barrel sections and other extruders with hard metal only in the glass-addition section. Screws were pulled and wear checked on a routine basis. Conforma Clad's WPR WPR Wisconsin Public Radio
WPR War Powers Resolution
WPR Wind Profiler Radar (NOAA)
WPR Wireless Port Request
WPR Wireless Portable Reader
WPR Web Project Room
WPR Written Partial Review (US Military Academy) 
 29 showed the least wear in all barrel sections, but results were most dramatic in the glass-addition section. (CPM 10V showed less wear than nitriding or D2 steel, but not close to WPR29, so it wasn't tested in the first three barrel sections.)

Ultimately, Solvay converted all four barrel sections to WPR 29. Its engineers report four times longer barrel life and annual savings per line of about $200,000. Conforma Clad: (812) 948-2118 * PTDirect: 818TZ
EXTRUDER BARREL WEAR

                                      Barrel Section

Material         Melt 1-2    Melt 3    Mixing    Glass Addition/Cooling

                                         Wear, mm

Nitrided
  Steel            0.25       0.39      0.3               0.7
D2 Steel
  Barrel           0.15       0.2       0.18              0.55
CPM 10V Alloy                                             0.49
WPR 29             0.064      0.09      0.075             0.13

Note: Table made from bar graph.
COPYRIGHT 2006 Gardner Publications, Inc.
No portion of this article can be reproduced without the express written permission from the copyright holder.
Copyright 2006, Gale Group. All rights reserved. Gale Group is a Thomson Corporation Company.

 Reader Opinion

Title:

Comment:



 

Article Details
Printer friendly Cite/link Email Feedback
Title Annotation:KEEPING UP WITH Compounding
Publication:Plastics Technology
Date:Oct 1, 2006
Words:305
Previous Article:Mix head sprays structural sandwich parts.(KEEPING UP WITH RIM/Urethanes)
Next Article:Automotive acetals emit less volatiles.(KEEPING UP WITH Materials)



Related Articles
Blend trends: compounding machinery in the 90's.
What's new in compounding & mixing. (National Plastics Exposition '91)
Twin screw compounding.
Compounding.(brief industry product information)
Twin-screws & Kneaders pack more muscle. (Compounding).(advertisements)
Compounding: for nano-, long-glass, and wood composites, exhibitors presented new systems with four screws, tandem twin-screws, and...
Compounding.(K 2004 News Preview)
Quick changes and hybrids add versatility.(K 2004 wrap-up: compounding)(Cover Story)
Why can't you make it the same way every time?(Troubleshooter: COMPOUNDING)
Now it's here: an objective test of masterbatch dispersion.(COMPOUNDING: Close-Up)

Terms of use | Copyright © 2009 Farlex, Inc. | Feedback | For webmasters | Submit articles