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Boeing's top exec explores the realities of innovation.


Earlier this year, Jim McNerney, chairman, president, and CEO (1) (Chief Executive Officer) The highest individual in command of an organization. Typically the president of the company, the CEO reports to the Chairman of the Board.  of The Boeing Company, gave the inaugural James R. Mellor Lecture at the College of Engineering at the University of Michigan (body, education) University of Michigan - A large cosmopolitan university in the Midwest USA. Over 50000 students are enrolled at the University of Michigan's three campuses. The students come from 50 states and over 100 foreign countries. . Excerpts of that lecture follow.

Long before the Wright brothers invented it, people dreamed of human, powered flight. We know that from the many myths and fables about flight.

In ancient Greek Noun 1. Ancient Greek - the Greek language prior to the Roman Empire
Greek, Hellenic, Hellenic language - the Hellenic branch of the Indo-European family of languages
 mythology, Daedalus built the famous Labyrinth labyrinth (lăb`ərĭnth), intricate building of chambers and passages, often constructed so as to perplex and confuse a person inside.  in Crete--and was later imprisoned im·pris·on  
tr.v. im·pris·oned, im·pris·on·ing, im·pris·ons
To put in or as if in prison; confine.



[Middle English emprisonen, from Old French emprisoner : en-
 in his own invention. Ever resourceful, Daedalus made wings out of feathers tied together with linen threads and fastened with wax. Rising on their wings, Daedalus and his son Icarus escaped the Labyrinth.

But you all know what happened next. Icarus not hearing his father's pleas (or, more likely, simply ignoring them)--soared higher and higher. Soon, the blazing sun melted the wax in his wings and caused the feathers to loosen and fall. Though Icarus continued to flap his arms, they no longer caught the wind, and the poor boy plunged into the sea.

In the language of engineering, Icarus exceeded his thermal limits leading to structural failure and a subsequent loss of control. Ladies and gentlemen, students and members of the faculty, that is the wonderful--but unforgiving--world of engineering!

This morning, I'll attempt to provide a view (and, candidly, it is no more than one man's assessment) of the impact of engineering on the world at large--looking at what has changed, what is changing, and what has remained the same over a long period of time.

In so doing, I will compare the concepts of invention on one hand and innovation on the other. And I will examine a few other myths specifically, modern-day myths about innovation that I believe are relevant to engineering in a business environment. They are my own list of five common misperceptions that can cause even the brightest of minds to become trapped (just as Daedalus was) inside one of their own inventions.

To my mind, the late Jacob Bronowski Jacob Bronowski (January 18 1908, Łódź, Congress Poland, Russian Empire - August 22 1974, East Hampton, New York, U.S.) was a British mathematician of Polish-Jewish origin, best remembered as the presenter and writer of the BBC television documentary series, , who wrote and starred in a television series titled The Ascent of Man, got it exactly right when he said: "We have to understand that the world can only be grasped by action, not contemplation. The most powerful drive in the ascent of man is his pleasure in his own skill. He loves to do what he does well, and having done it, he loves to do it better."

That's how mankind keeps making progress. We love to invent things--and then make them better. That has not changed. And I don't think it ever will. Another thing that hasn't changed is the love of invention and innovation that impels people to take up careers in engineering. In more than 35 years of working closely with all kinds of engineers, l have never yet met an engineer who did not regard invention and innovation as anything less than two of the principal engines behind both personal and societal growth.

Now let's try to differentiate those two concepts. Both are important--and complementary. But they are different.

To "invent" means to find, or discover. Invention involves major discovery--those "eureka" moments or big, conceptual breakthroughs that, by definition, are few and far between.

Let me relate the legend behind the "eureka" moment itself: When the ancient-Greek mathematician, physicist, and engineer Archimedes got into his bath and saw it overflow, he had this dazzling insight. He'd been puzzling over the problem of determining whether an irregularly shaped object--the king's crown--was made of pure gold. If it was not fake, Archimedes suddenly realized, the crown, when submerged, would displace the same amount of water as a piece of gold of the same weight. But if the crown had been mixed with silver or some other less dense (or less valuable) material, it would be slightly larger and displace a greater volume of water. So great was his joy in solving the riddle, Archimedes ran, naked, out into the street and famously shouted "Eureka, Eureka" (I have found it! I have found it!).

Millions of innovations

In the entire 100-year-plus history of aviation, there have been only a relatively small number of major, world-changing inventions--including the miracle of powered flight at Kitty Hawk Kitty Hawk or Kittyhawk, part of an offshore sandbar on Cape Hatteras, NE N.C., E of Albemarle Sound. Nearby is Kill Devil Hill, where the Wright brothers experimented successfully (1900–1903) with gliders and airplanes. , the invention of the jet engine, and perhaps the pressurized cabin The occupied space of an aircraft in which the air pressure has been increased above that of the ambient atmosphere by compression of the ambient atmosphere into the space.  and supersonic flight Supersonic flight

Relative motion of a solid body and a gas at a velocity greater than that of sound propagation under the same conditions. The general characteristics of supersonic flight can be understood by considering the laws of propagation of a
.

But there have been millions upon millions of important, significant, and noteworthy innovations.

To "innovate" means to renew. Innovation is critical to business success in today's world. It's about taking what's there and making it better as quickly as possible. There's a pace that's implied by it. It takes advantage of anything that will delight or better satisfy a customer.

Thomas Edison held more than 1,300 patents, including major inventions such as the phonograph phonograph: see record player.
phonograph
 or record player

Instrument for reproducing sounds. A phonograph record stores a copy of sound waves as a series of undulations in a wavy groove inscribed on its rotating surface by the
, motion pictures, and the light bulb. His company pioneered not only in the development of electricity and electrical devices, but also in the development of the entire system by which electricity was transmitted and distributed.

Sir Frank Whittle Noun 1. Sir Frank Whittle - English aeronautical engineer who invented the jet aircraft engine (1907-1996)
Frank Whittle, Whittle
, the co-inventor of the jet engine, had a very different experience.

America and General Electric entered the jet age with the first flight of the XP-59A, based on the Whittle engine concept. (Whittle, who served as a consultant to the company, is enshrined in the GE Aircraft Engines Hall of Fame.) Whittle patented his turbojet turbojet: see turbine.
turbojet

Jet engine in which a turbine-driven compressor draws in and compresses air, forcing it into a combustion chamber into which fuel is injected.
 concept in 1930 at the age of 23. Was he a brilliant engineer? Without a doubt! Did he make a difference in the long sweep of history? Absolutely! Was there a need for the jet engine during the 1930s? Was there ever! This was in the run-up to World War II. If the Allies had possessed jet engines at that time, it would have been a major factor in enabling them to deter Nazi aggression.

So was Whittle able to sell his invention? No, he was not! The fact is, Whittle stands out as a prime example of the lone and frustrated frus·trate  
tr.v. frus·trat·ed, frus·trat·ing, frus·trates
1.
a. To prevent from accomplishing a purpose or fulfilling a desire; thwart:
 inventor. Certainly, in those early days, his skills in reaching out to others and selling the value of his idea weren't nearly as well honed as his inventive genius.

I cite Whittle's experience as a way of offering you a little advice: It doesn't matter how smart you are, if you are the only one who is able to appreciate the ideas that are inside your head. Building your communication and interpersonal skills--like working collaboratively with other people; listening attentively; and conveying information clearly, succinctly suc·cinct  
adj. suc·cinct·er, suc·cinct·est
1. Characterized by clear, precise expression in few words; concise and terse: a succinct reply; a succinct style.

2.
, and persuasively--will serve you well wherever you go from here.

Though Whittle was the inventor of the jet engine in a conceptual sense, the first jet-powered flight was made on August 27, 1937, by the German Heinkel He 178 airplane, with an engine independently developed by Hans von Ohain Hans Joachim Pabst von Ohain (December 14 1911 – March 13 1998) was one of the inventors of jet propulsion. Ohain designed the first self-contained jet engine to run, and he was the first to power an all-jet aircraft. . Von Ohain obtained a patent of his own in 1935 (five years after Whittle conceptualized the "propelling jet"). By his own reckoning, von Ohain figured that Whittle was several years ahead of him.

As it happens, the two men became friends after the war, and they appeared together for Engineers Day at GE Aircraft Engines in 1985. Von Ohain made a memorable statement on that day. He said: "If Frank had had the cooperation from his government that I had from mine, the war would have ended sooner. However, if I had had Frank's metallurgical met·al·lur·gy  
n.
1. The science that deals with procedures used in extracting metals from their ores, purifying and alloying metals, and creating useful objects from metals.

2.
 capability, the war might have ended differently."

Myths and realities

The legends of Frank Whittle Noun 1. Frank Whittle - English aeronautical engineer who invented the jet aircraft engine (1907-1996)
Sir Frank Whittle, Whittle
, Thomas Edison, Archimedes, and others like them have inspired many wonderful stories and, frankly, a few myths about invention and the individual.

And over the years, I've thought a lot about how the individual can best contribute creativity in the modern business environment. That's led me to what I call the five great myths of innovation:

Myth 1 : The iconoclastic i·con·o·clast  
n.
1. One who attacks and seeks to overthrow traditional or popular ideas or institutions.

2. One who destroys sacred religious images.
, crusading researcher, working out of a "skunk skunk, name for several related New World mammals of the weasel family, characterized by their conspicuous black and white markings and use of a strong, highly offensive odor for defense.  works" or bootlegging bootlegging, in the United States, the illegal distribution or production of liquor and other highly taxed goods. First practiced when liquor taxes were high, bootlegging was instrumental in defeating early attempts to regulate the liquor business by taxation.  operation, is responsible for most innovation.

Myth 2: It's all about technology. The techies are the only innovators.

Myth 3: It has to change everything. Like Captain Kirk in Star Trek Editing of this page by unregistered or newly registered users is currently disabled due to vandalism. , anyone who cares about innovation should seek "to boldly go
  • For the Star Trek quotation from which this phrase is best known, see Where no man has gone before.
  • For the play-by-web turn-based strategy game, see To Boldly Go.



To Boldly Go (commonly known as TBG
 where no man has gone before This article is about the quotation. For the Original Series episode, see Where No Man Has Gone Before. For the Next Generation episode, see Where No One Has Gone Before.

"Where no man has gone before
."

Myth 4: Innovation is a matter of serendipity serendipity

happy finding of an unexpected object or solution while searching for something else.
. Or accident. Or luck. As with Archimedes, it's the happy thought that comes to you when you least expect it.

And Myth 5 (and this is a big one in big companies): Discipline and creativity are mortal enemies Noun 1. mortal enemy - an enemy who wants to kill you
foe, enemy - a personal enemy; "they had been political foes for years"
. They cannot coexist co·ex·ist  
intr.v. co·ex·ist·ed, co·ex·ist·ing, co·ex·ists
1. To exist together, at the same time, or in the same place.

2.
. And discipline, by the way, is the bad guy. For innovation to flourish, the "suits" and the "bean counters bean counter
n. Slang
A person, such as an accountant or financial officer, who is concerned with quantification, especially to the exclusion of other matters:
"--or the managers and the accountants--have to get out of the way and accept that the creative process is inherently mysterious and unmanageable. (That's what makes it so much fun.)

Now, here's nay version of the reality about innovation--as I see it applying to the corporate world today.

Fact 1: Innovation is a team sport, not a solo sport. It depends on a culture of technical sharing and openness to others. It takes people working together across different groups, disciplines, and organizational lines to make it happen. It also takes real leadership in charting the course and inspiring people to reach for the highest level of performance supported by a never-ending focus on integrity.

Fact 2: Innovation can and should occur in all areas of business. And it is--or ought to be--an everyday reality as well as a fun part of everyone's job. It's not solely about technology; it's about creating value for the customer in many different ways. If you define innovation as taking a task--any task--and finding a way to do it better, so that the customer benefits, it becomes clear that innovation is part of everyone's job.

Fact 3: With apologies to the author Richard Carlson (who wrote the Don't Sweat the Small Stuff Sweat the Small Stuff is a standup comedy special performed by Kevin James of King of Queens. It has been seen on Comedy Central and released on DVD. Kevin performs hilarious standup on various subjects based on annoyances of everyday life, hence the title.  series): In engineering, as in business, always sweat the small stuff. Incremental Additional or increased growth, bulk, quantity, number, or value; enlarged.

Incremental cost is additional or increased cost of an item or service apart from its actual cost.
 doesn't mean insignificant; it often means just the opposite. Never-ending incremental improvements are vital both to sustaining current business and to opening new opportunities.

Fact 4: The "eureka" moment, while exciting, is rare. As Thomas Edison said (and we all remember this well), "Genius is 1 percent inspiration, 99 percent perspiration perspiration: see sweat.
perspiration

Fluid given off by the skin as vapour by simple evaporation or as sweat actively secreted from sweat glands to evaporate and cool the body.
." Even in the laboratory, innovation should not be left to happenstance hap·pen·stance  
n.
A chance circumstance: "Marriage loomed only as an outgrowth of happenstance; you met a person" Bruce Weber.
. Like in other parts of the business, the effectiveness and productivity of a company's R&D efforts should be measured ... and managed ... to eliminate duplication of effort; to maximize returns; and to ensure the company pursues the right products, with the right partners, and does all the other things it has to do to maintain a customer-oriented perspective.

And Fact 5: In a business environment, you can't have creativity without discipline because--like it or not--not all ideas are created equal. You need the rigor rigor /rig·or/ (rig´er) [L.] chill; rigidity.

rigor mor´tis  the stiffening of a dead body accompanying depletion of adenosine triphosphate in the muscle fibers.
 and discipline both to say "no" on some projects and to put the pedal to the metal on others. At every stage, you must ask whether the project is on target to deliver a compelling value proposition to your customer--and, in the business-to-business world, to your customer's customers.

The bigger picture

Before we look at an example of customer-inspired innovation at Boeing, let's step back again and look at the bigger picture. Here are some of the ways that I think the engineering profession has changed, and is changing:

Gone is the day when big engineering-oriented companies like Boeing would put technology into a product just because we could do it.

Gone is the day of the independent inventor within the corporation who isn't asked ... and isn't expected ... to know anyone else outside of a small group of engineers.

Gone is the say when most technical ideas and input come from within your own company or institution.

Today, we are managing inputs on a global scale across every boundary you can imagine, across engineering disciplines, and in concert with all the other business disciplines. The challenge before us is to manage information better and get more information to more people in a more usable form.

That requires more than being adept at using computers, cell phones, and other tools; it requires exceptional teamwork across the entire enterprise --extending from our supplier-partners, on one side, to our dealings with customers, on the other. Engineering has to be part of this huge and very agile and interactive global team.

That's what you see with the Boeing 787 Dreamliner--the most successful launch in aviation history and the biggest leap forward in commercial airplane performance since the dawn of commercial jet travel.

Now here's what's really special about the airplane: The 787 is the perfect example of an engineering accomplishment that would not have happened if we didn't start with the marketplace--including our customers--and including the people who finance the airplanes for the airlines to buy, sell, or lease.

The success of the program really starts with the fact that our sales and finance people did a great job of communicating their understanding of what their customers wanted to our engineers and business leaders.

Sure, we could have built a bigger airplane (as Airbus is doing with the A380), or we could have built a substantially faster airplane (something we had thought about doing a few years ago).

Instead, we decided to use advances in technology to build an airplane that will give the world's airlines more of the things that they want, so that they can give the rest of us more of the things that we want such as low fares, direct flights to our destinations, and, for long-haul travelers, relief from the fatigue of being crammed cram  
v. crammed, cram·ming, crams

v.tr.
1. To force, press, or squeeze into an insufficient space; stuff.

2. To fill too tightly.

3.
a. To gorge with food.
 into a small space for six hours or a lot longer.

That is the Boeing 787 Dreamliner. And that's what I mean by a compelling value proposition.

So how was that possible from an engineering perspective?

Well, for starters, the 787 is the first large airliner with a composite fuselage and composite wings. Clearly, that's huge because composites provide the greatest strength and stiffness per pound of weight of any material on the face of the planet. By manufacturing a one-piece fuselage section, we are eliminating 1,500 aluminum sheets, the internal skeleton that you hang them on, and about 50,000 fasteners fasteners

In construction, connectors between structural members. Bolted connections are used when it is necessary to fasten two elements tightly together, especially to resist shear and bending, as in column and beam connections.
.

Further performance improvements have come from the design of the airplane and more advanced engines.

Not the least of the productivity-enhancing innovations that have gone into the 787 has been our approach to partnering with major suppliers in other parts of the world taking what you might call a network-centric, as opposed to a Boeing-centric, approach to the design and build of the airplane. For the first time ever in a Boeing airplane, major parts of the airplane, including the wing and tail section, are being designed as well as built by other companies. We have brought together what we think of as "the best of the best" in different areas of expertise.

Onward innovation

I have heard Norm Augustine, the retired chairman and CEO of Lockheed Martin For the former company, see .

Lockheed Martin (NYSE: LMT) is a leading multinational aerospace manufacturer and advanced technology company formed in 1995 by the merger of Lockheed Corporation with Martin Marietta.
, joke that he was "an engineer who descended into management." Since I was not an engineer to begin with, I have not experienced that same sinking feeling Noun 1. sinking feeling - a feeling caused by uneasiness or apprehension; "with a sinking heart"; "a sinking feeling in the pit of my stomach"
sinking
. But I can say that, for me, working with engineers has been a totally uplifting experience.

You have probably heard someone ask: Does the world really need another ...--and here you can fill in the blank. I have never yet heard anyone fill in the blank with "engineers." But if someone did ask, "Does the world need more engineers?" just about every leader in business and government would answer with a resounding re·sound  
v. re·sound·ed, re·sound·ing, re·sounds

v.intr.
1. To be filled with sound; reverberate: The schoolyard resounded with the laughter of children.

2.
 "Yes!"

At Boeing, we are sitting atop the biggest backlog in our history--a total of $250 billion, which is more than four times our total revenues in 2006. As we work to convert that backlog into delivered product and continued growth in the years ahead, I know that we are going to need engineers, the very best engineers that we can find.

Upon graduating from this college, some of you will go on to become inventors. I'm sure that you will have totally satisfying and interesting careers.

Others--and this will be most of you--will go on to become innovators. Your kind of inventiveness--even if it does not involve world-changing discoveries--is more widely spread yet tremendously important and fulfilling.

Ultimately, your two paths will converge, as they always have in the past. Some of you will invent things; others will make them better. The important point is that, together, you will advance the cause of human progress.
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Title Annotation:news & analysis
Publication:Tooling & Production
Article Type:Cover story
Date:Aug 1, 2007
Words:2725
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