Assured Automation's Automated Valve Makes Waves.Bringing National Recognition to Long Beach Parks Department CLARK, N.J. -- With close collaboration between the Long Beach, California's Parks engineers and Assured Automation, design flaws that plagued their new Wave Fountain were overcome to provide a new attraction to the Queen Mary Queen Mary, Queen Marie, or Queen Maria may refer to: Queens Britain England
"The water hammering felt like a gunnery range," recalls Dave Edgar, mechanical engineer for the City of Long Branch. "Imagine thousand pounds of metal objects slamming and pounding all at the same time." The original poppet pop·pet n. 1. A poppet valve. 2. Nautical a. A small wooden strip on a gunwale that forms or supports an oarlock. b. One of the beams of a launching cradle supporting a ship's hull. 3. solid on-off valves installed on two manifolds caused destructive harmonic vibrations in the equipment when they were opened and closed in different sequences. The poppet valves poppet valve n. An intake or exhaust valve, operated by springs and cams, that plugs and unplugs its opening by axial motion. Noun 1. failed within days of the installation. Rather than continue with outside consultants, the City of Long Branch turned to Dave Edgar, their resident mechanical engineer to find a solution. Originally trained as a Hull Technician in the Navy, and then as a marine pipe fitter for the Long Beach Naval Shipyard The Long Beach Naval Shipyard, which closed in 1997, was located at Terminal Island between the cities of Long Beach and San Pedro and approximately 23 miles south of the Los Angeles International Airport. , Edgar knew from experience the existing design would never work. Finding alternatives - especially in an environment where a test prototype was not an option -- needed resourceful and daring minds. Finding a Solution The Long Beach Wave Fountain presented rigorous -- literally crushing - requirements. And as a municipal park fountain, the requirements for minimal maintenance and reliable performance were strict. Edgar scoured scour 1 v. scoured, scour·ing, scours v.tr. 1. a. To clean, polish, or wash by scrubbing vigorously: scour a dirty oven. b. publications for solutions, and even called fountain engineers at the Bellagio in Las Vegas Las Vegas (läs vā`gəs), city (1990 pop. 258,295), seat of Clark co., S Nev.; inc. 1911. It is the largest city in Nevada and the center of one of the fastest-growing urban areas in the United States. , but encountered a wall of proprietary systems. Relying on his knowledge of flow control and working collaboratively with Assured Automation, his valve supplier, Edgar improved the design with three key changes: * Adding expansion loops in the pipes * Adding hydro dampeners * Replacing the poppet valves with by high-speed, durable and reliable pneumatic Ares Angle Seat Valves with fast acting solenoids engineered by Assured Automation in Clark NJ to control the 150 water jets The expansion loops reduce the harmonics. The hydro dampeners keep the seat from slamming close, softening the impact. The Ares Angle Seat Valves were selected for their high cycle-life, durability and reliability, and compact assembly. "Finding the right valve for our Wave Fountain was key to the success of the project," recalls Edgar. "Other more common valves could not meet our stringent requirements. We worked collaboratively with the engineers at Assured Automation to find the right solution to meet our specs. And the effort has paid back." High Cycle-Life The ideal internal flow characteristics, with its maximum capacity and high duty cycle, provide better performance compared to other valve designs. The Angle Seat Valve's piston is unique, enabling the plug to retract TO RETRACT. To withdraw a proposition or offer before it has been accepted. 2. This the party making it has a right to do is long as it has not been accepted; for no principle of law or equity can, under these circumstances, require him to persevere in it. farther from the flow path, ensuring the highest flow capacity. The dual packing design, and a large diameter self aligning stem insures the highest cycle life. Durability and Reliability These 2/2-way pneumatically actuated ac·tu·ate tr.v. ac·tu·at·ed, ac·tu·at·ing, ac·tu·ates 1. To put into motion or action; activate: electrical relays that actuate the elevator's movements. 2. piston valves Piston valves are an integral part of the cylinder arrangement of a steam locomotive. They control the admission and exhaustion of steam from the cylinders, enabling a locomotive to move under its own power. were originally designed for liquids, gases, steam and some aggressive fluids applications. The valve body and internal components are made entirely of AISI AISI American Iron and Steel Institute AISI African Information Society Initiative AISI Alberta Initiative for School Improvement (Canada) AISI As I See It AISI American International Supply, Inc (Oakland, CA) 316 (Ares Series) and the seals are in PTFE PTFE polytetrafluoroethylene. , therefore enabling a high chemical compatibility with almost all media used in the different production processes. The valve is also available in Brass & 316 S/S S/S Signs & Sx S/S Staples & sutures (Zeus Series). The special internal conformation con·for·ma·tion n. One of the spatial arrangements of atoms in a molecule that can come about through free rotation of the atoms about a single chemical bond. of the valve seat (Mach.) The fixed surface on which a valve rests or against which it presses. A part or piece on which such a surface is formed. See also: Valve Valve avoids excessive deformation of the PTFE seal at high temperature or pressure, making the Ares or Zeus a long-lasting valve. The self-aligning plug design guarantees a high duty cycle, under all kinds of pressure. The valves work well in a wide temperature range, from -14 to 358xF, making them a good choice for outdoor plaza fountains. The Stainless Steel stainless steel: see steel. stainless steel Any of a family of alloy steels usually containing 10–30% chromium. The presence of chromium, together with low carbon content, gives remarkable resistance to corrosion and heat. Spring and the particular shape of the dual self-adjusting stem seals, ensure a perfect tightness through wear and tear of time. The metal piston coated with a slow-wearing protection, and the employment of self-lubricating guides and seals, guarantee an almost unlimited life to the pneumatic control section, even through constant use under the most extreme conditions. The valve is provided with long lasting seals. Guides and seals are made with a self-lubricating material. Compact Assembly The control head rotates 360x for selective positioning of the pneumatic inlet port. Available in sizes from 3/8" to 2", the pneumatic valve is small, but with a series of 135 jets, packs a big wave. Quality Solution Visitors to the park's Wave Fountain are awed by its power and well-choreographed tidal surges. Architectural fountain designers are awed by its simplicity and endurance. The waves are generated by computers which control the solenoids, and in turn drive the valves in an air tight system. The valves cycle nine times per minute. Each hour two 15-minute shows are run, for ten hours a day. With 1.5 million cycles in over a year and a half, not one valve has failed. Paul Bays, Maintenance/Operations Supervisor of Queensway Bay Parks, Recreation & Marine for the City of Long Beach reports, "With over a year and a half of usage the Ares Angle Seat Valves have performed exceptionally well, meeting the fountain's demanding requirements." The new Wave Fountain runs day, and night to entertain and delight Queen Mary Events Park and Aquarium of the Pacific The Aquarium of the Pacific is located in the city of Long Beach, California at the mouth of the Los Angeles River. The aquarium features a collection of over 12,500 animals representing almost 1,000 different species. visitors. The park has been recognized as the most outstanding parks and recreation agency in the country by the National Recreation and Parks Association in 2006. Designed in the shape of a chambered nautilus nautilus, in zoology nautilus, cephalopod mollusk belonging to the sole surviving genus (Nautilus) of a subclass that flourished 200 million years ago, known as the nautiloids. , the fountain - a jewel of the four acre park and the city of Long Beach - delights children, their families and 5 million visitors each year, as waves surge and break against polished granite walls and crash back on themselves with a roar. The Wave Fountain measures up to the city's mission to "create community and enhance the quality of life through people, places, programs, and partnerships." About Assured Automation Assured Automation is a privately held company privately held company A firm whose shares are held within a relatively small circle of owners and are not traded publicly. that sells automated valves, actuators, flow meters, and valve accessories. Located in Clark NJ, Assured Automations customers include original equipment manufacturers, resellers, and end users. Their products are used for fluid and gas applications in air drying, pollution control, process control, laundry equipment, textile dyeing & drying, bottling & dispensing equipment, ink & paint dispensing, industrial compressors, and others. Their valves have been used reliably in curbside gas shut-off systems, award-winning architectural fountains, and many other high-profile projects. The company markets its products through a network of direct sales offices, technically-oriented representatives, and distributors throughout the world. For more information contact Assured Automation at 800-899-0553, by e-mail at info@assuredautomation.com or visit www.assuredautomation.com. Photos of the Long Beach Wave Fountain can be found at http://www.assuredautomation.com/newsletters/articles/AZ_01.php For more information Write: Assured Automation, 19 Walnut Avenue, Clark, NJ 07066 Tel: 800-899-0553 or 732-381-2255 Fax: 732-381-2328 Email: info@assuredautomation.com or billf@aa-fs.com |
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