Alcoa Reduces Variable Costs with Pavilion Technologies; Pavilion's Advanced Process Control Solution Reduces Process Variability by 75 Percent.
AUSTIN, Texas -- Pavilion Technologies, a world leader in advanced process control (APC (1) (American Power Conversion Corporation, West Kingston, RI, www.apcc.com) The leading manufacturer of UPS systems and surge suppressors, founded in 1981 by Rodger Dowdell, Neil Rasmussen and Emanual Landsman, three electronic power engineers who had worked at MIT. ) and environmental compliance solutions, announced today that Alcoa World Chemicals has completed implementation of Pavilion's APC solution for control and optimization on five out of the six kilns that are part of the aluminum fluoride plant at Alcoa's Point Comfort, Texas facility. Pavilion's solution addresses the production of alumina alumina (əl`mĭnə) or aluminum oxide, Al2O3, chemical compound with m.p. about 2,000°C; and sp. gr. about 4.0. fluoride which is used as a fluxing agent of aluminum smelting smelting, in metallurgy, any process of melting or fusion, especially to extract a metal from its ore. Smelting processes vary in detail depending on the nature of the ore and the metal involved, but they are typified in the use of the blast furnace. . The project goal was to reduce the amount of calcium fluoride calcium fluoride
A colorless powder, CaF2, used in emery wheels, carbon electrodes, and cements. left in the gypsum gypsum (jĭp`səm), mineral composed of calcium sulfate (calcium, sulfur, and oxygen) with two molecules of water, CaSO4·2H2O. It is the most common sulfate mineral, occurring in many places in a variety of forms. co-product that discharges from the kilns, thus maximizing the use of the raw material and enhancing the quality parameters of the gypsum co-product. In just six months the company has deployed control solutions on five kilns and exceeded performance goals.
Alcoa turned to Pavilion Technologies to achieve new levels of production efficiency to address the rising cost of raw materials. As part of Pavilion's ValueFirst(TM) initiative, Pavilion worked with the Alcoa team to evaluate how the kiln control application would contribute to Alcoa's key business objectives. Based on the analysis, Pavilion guaranteed a return on investment in 12 months. The project has exceeded this goal.
"Today's marketplace requires that we continuously identify ways to reduce variable costs," said Dennis Eisele, technical superintendent, Chemicals for Alcoa. "We selected Pavilion based on their understanding of process control, which enabled them to identify solutions to our toughest problems. The combination of a strong technical solution, experienced engineers, and guaranteed results made selecting Pavilion an easy decision."
The project at Alcoa's Point Comfort operations was implemented in January of 2005. In just six months, the installation has delivered the following benefits:
--Decreased the amount of unreacted calcium fluoride by a factor of almost three; and
--Reduced the process variability in critical downstream process by 75 percent.
The sixth kiln was commissioned last month.
"With our solution, Alcoa has achieved even higher levels of production performance," said Pavilion CEO (1) (Chief Executive Officer) The highest individual in command of an organization. Typically the president of the company, the CEO reports to the Chairman of the Board. Ralph Carter Ralph Carter (born May 30, 1961 in New York, New York) is an American actor.
Carter is best known for his work as a child and teenager, both in the Broadway musical Raisin (based on the Lorraine Hansberry drama A Raisin in the Sun . "We are honored to work with Alcoa and other leading manufacturers to deliver bottom-line results year-over-year."
Alcoa Point Comfort operations is one of the largest producers of aluminum fluoride in the world. It is also one of the world's largest producers of alumina. Alcoa produces commodity hydrates and calcines -- the materials necessary for producing alumina-based chemicals. These products are used in the global alumina, commodity chemicals and aluminum ingot ingot
Mass of metal cast into a size and shape such as a bar, plate, or sheet convenient to store, transport, and work into a semifinished or finished product. The term also refers to a mold in which metal is so cast. markets. Alcoa's Point Comfort operations which has an alumina refining capacity of 2.3 million metric tons per year, is one of several Alcoa facilities that services the global demand for alumina.
Pavilion's mineral and mining solution is powered by the multi-variable, model predictive capability of Pavilion's optimization and control software. Pavilion's software enables manufacturers to control and optimize key production variables, resulting in increased production, increased yield, and decreased energy consumption.
About Pavilion Technologies (www.pavtech.com)
Pavilion Technologies is the leading developer of advanced process control and environmental compliance solutions. Pavilion's ValueFirst(TM) customer relationship methodology aligns the company's people, products and processes to deliver rapid and recurring value for their customers. More than 350 leading companies worldwide, including ATOFINA, BP, Eastman Chemicals, Fonterra, Nestle and Weyerhaeuser depend on Pavilion's solutions to increase yield, enhance product quality, reduce variable costs and achieve environmental compliance each day. Pavilion Technologies is a privately held company privately held company
A firm whose shares are held within a relatively small circle of owners and are not traded publicly. based in Austin, Texas, with offices serving every region of the world.
Alcoa is the world's leading producer of primary aluminum, fabricated fab·ri·cate
tr.v. fab·ri·cat·ed, fab·ri·cat·ing, fab·ri·cates
1. To make; create.
2. To construct by combining or assembling diverse, typically standardized parts: aluminum and alumina, and is active in all major aspects of the industry. Alcoa serves the aerospace, automotive, packaging, building and construction, commercial transportation and industrial markets, bringing design, engineering, production and other capabilities of Alcoa's businesses as a single solution to customers. In addition to aluminum products and components, Alcoa also markets consumer brands including Reynolds Wrap(R) aluminum foil Noun 1. aluminum foil - foil made of aluminum
aluminium foil, tin foil
foil - a piece of thin and flexible sheet metal; "the photographic film was wrapped in foil" , Alcoa(R) wheels, and Baco(R) household wraps. Among its other businesses are vinyl siding Wikipedia is not the place for advertisement or self-advertising. Vinyl siding, first introduced to the exterior cladding market in the late 1950s, is an alternative to aluminum siding, fiber cement siding, and timber siding. , closures, precision castings, and electrical distribution systems for cars and trucks. The company has 127,000 employees in 39 countries. For more information go to www.alcoa.com